BLEND COMPOSITIONS FOR ORAL ADMINISTRATION AS A RAPIDLY DISSOLVING POWDER AND/OR SUSPENSION

Abstract
Disclosed is a dry powder oral formulation that includes an active pharmaceutical ingredient (API), a lecithin powder, a galactomannan, one or more sweetening agents, one or more flavoring agents and an organic acid in a pharmaceutically acceptable preparation. Also disclosed are an excipient composition in absence of an API and methods of making and using the formulations and compositions. Also disclosed is a chewable, swallowable, and/or orally disintegrating tablet comprising an API, a lecithin powder, a galactomannan, one or more sweetening agents, one or more flavoring agents and an organic acid in a pharmaceutically acceptable preparation.
Description
FIELD

The present invention relates to pharmaceutically acceptable formulations of orally administered substances, and more particularly to formulations for orally administering substances, the individual formulations being administrable in either a dry powder form or with a small quantity of water (as preferred by the subject), and to methods for preparation and administering the substances.


INTRODUCTION

Patient acceptance of medications, often referred to as patient adherence, has been reported to average 50% in developing countries around the world (1). Although a number of factors may contribute to the 50% lack of adherence, characteristics of the drug formulation may be of particular importance. For example, oral tablet formulations can sometimes cause dysphasia and/or nausea and vomiting in patients (2). Further, unpleasant taste may be a challenge in administering a medicine particularly for children (3, 4).


Ibuprofen is a commonly used non-steroidal anti-inflammatory drug (NSAID) with multiple beneficial effects including pain relief and reduction of inflammation and fever. (5, 6). Nevertheless, patient adherence may be a challenge in treatment with ibuprofen as well as other NSAIDs (7, 8).


Additionally, formulations which are administrable both in dry powder form and in suspension by adding a minimum quantity of water to dissolve the dry powder are not available on the market. Powder, solution, and suspension dosage forms typically utilize a different set of excipients to achieve acceptable physical properties. For a powder, excipients are chosen on the basis of achieving acceptable physical properties such as flow, density, and compactibility. For a solution and suspension dosage forms, excipients are chosen on the basis of achieving acceptable properties such as solubility, suspendability, dispersability, and viscosity. For flavored powders, solutions, and suspensions, the type and concentration of sweeteners and flavors are typically different since the sensory perception of flavor and texture would be different when consuming a powder versus a liquid dosage form. Also, taste masking of active pharmaceutical ingredients (API) are typically dependent on type, concentration, and processing method (i.e., API coating, granule coating, etc.) of excipients.


Therefore, what is needed is a formulation which is administrable both in dry powder form and in suspension by adding a minimum quantity of water to dissolve the dry powder.


SUMMARY

Accordingly, the inventors herein have succeeded in devising formulations that can be administered either as a dry powder or in a small quantity of water. The new formulations provide improved taste and mouthfeel to facilitate ease of administration and patient adherence.


Thus, in various embodiments, the present invention is directed to dry-powder oral formulations that include an active pharmaceutical ingredient (API), a lecithin powder, a galactomannan, one or more sweetening agents, one or more flavoring agents and an organic acid in a pharmaceutically acceptable preparation.


In various embodiments, the dry-powder formulation includes ibuprofen; sunflower lecithin powder; guar gum; xylitol and isomalt; cherry, strawberry and raspberry flavorings, grape flavoring, orange flavoring, other fruit flavors, and citric acid, malic acid, fumaric acid, or any other acidulants, and combinations of any of the following, in a pharmaceutically acceptable preparation.


In various aspects, the formulation solubility or dispersability in water is no more than about 0.5 w/v. In various aspects, the formulation or an aqueous solution or dispersion thereof is in a unit dosage form in a container selected from the group consisting of a blister foil pack, stick pack, sachet, pouch, bottle, orally disintegrating tablet, dispersible tablet, capsule, powder in a capsule, and spheres in a capsule. In various aspects, the unit dosage form of ibuprofen is in a quantity of about 50, about 100, about 200, about 400, about 600 or about 800 mg.


In various other embodiments, the present invention is directed to a method of administering an API. The method includes providing a dry-powder oral formulation of the API, a lecithin powder, a galactomannan, one or more sweetening agents, one or more flavoring agents and an organic acid in a pharmaceutically acceptable preparation. In various embodiments, the dry-powder formulation includes ibuprofen; sunflower lecithin powder; guar gum; xylitol and isomalt; cherry, strawberry and raspberry flavorings and citric acid in a pharmaceutically acceptable preparation.


In various aspects, the formulation solubility or dispersability in water is no more than about 0.5 w/v. In various aspects, the formulation or an aqueous solution or dispersion thereof is in a unit dosage form in a container selected from the group consisting of a blister foil pack, stick pack, sachet, pouch, orally disintegrating tablet, dispersible tablet and capsule. In various aspects, the unit dosage form of ibuprofen is in a quantity of about 50, about 100, about 200, about 400, about 600, or about 800 mg.


Various other embodiments are directed to a method of preparing a dry powder oral formulation of an API. The method includes combining, in any order, an API, a lecithin powder, a galactomannan, one or more sweetening agents, one or more flavoring agents and an organic acid in a pharmaceutically acceptable preparation. In various embodiments, the dry-powder formulation includes ibuprofen; sunflower lecithin powder; guar gum; xylitol and isomalt; cherry, strawberry and raspberry flavorings and citric acid in a pharmaceutically acceptable preparation.


In various aspects, the formulation solubility or dispersability in water is no more than about 0.5 w/v. In various aspects, the formulation or an aqueous solution or dispersion thereof is in a unit dosage form in a container selected from the group consisting of a blister foil pack, stick pack, sachet, pouch, orally disintegrating tablet, dispersible tablet and capsule. In various aspects, the unit dosage form of ibuprofen is in a quantity of about 50, about 100, about 200, about 400, about 600 or about 800 mg.


In various other embodiments, the present invention is directed to an excipient composition for combining with an API to produce a drug or nutraceutical composition. The composition includes a lecithin powder, a galactomannan, one or more sweetening agents, one or more flavoring agents and an organic acid in a preparation that when combined with an API produces a pharmaceutically acceptable preparation. In various embodiments, the excipient composition includes a sunflower lecithin powder; guar gum; xylitol and isomalt; cherry, strawberry and, raspberry flavorings and citric acid.


In various other embodiments, the present invention is directed to a dry powder formulation or an aqueous solution or dispersion thereof as described above comprised within a unit dosage form in a container selected from the group consisting of a blister foil pack, stick pack, sachet, pouch, bottle, orally disintegrating tablet, dispersible tablet, powder in a capsule, spheres in a capsule, and capsule.


In yet other embodiments, the present invention is directed to a chewable, swallowable, and/or orally disintegrating tablet comprising an active pharmaceutical ingredient (API), a lecithin powder, a galactomannan, one or more sweetening agents, one or more flavoring agents and an organic acid in a pharmaceutically acceptable preparation.


These and other features, aspects and advantages of the present teachings will become better understood with reference to the following description, examples and appended claims.





DRAWINGS

No drawings are submitted with this application.





DETAILED DESCRIPTION

The present invention is directed to formulations for orally administering substances in a dry powder form or with a small quantity of water and to methods for preparing and administering the formulations.


As used herein, the following terms are defined with the following meanings, unless explicitly stated otherwise.


The term “about” when used before a numerical designation, e.g., pH, temperature, quantity, concentration, and molecular weight, including range, indicates approximations which may vary by ±5%, ±1%, or ±0.1%.


As used in the specification and claims, the singular form “a”, “an” and “the” include plural references unless the context clearly dictates otherwise. For example, the term “a pharmaceutically acceptable carrier” may include a plurality of pharmaceutically acceptable carriers, including mixtures thereof.


The term “and/or” is intended to mean either or both of two components of the invention.


The term “subject,” “individual” or “patient” is used interchangeably herein, and refers to a human.


The term “device,” as used herein, refers to an apparatus or system capable of delivering a drug to patient in need thereof.


The term “in need of treatment” and the term “in need thereof” when referring to treatment are used interchangeably and refer to a judgment made by a caregiver, e.g., physician, nurse, nurse practitioner, that a patient will benefit from treatment.


The term “pharmaceutically acceptable,” as used herein, refers to a component of a pharmaceutical composition that is compatible with the other ingredients of the formulation and not overly deleterious to the recipient thereof.


The term “carrier” refers to a diluent, adjuvant, excipient, or vehicle with which the therapeutic is administered and includes, but is not limited to such liquids and powders that are hydrophilic substances, hydrophobic substances and substances that possess both hydrophilic and hydrophobic properties such as emulsifiers.


The term “therapeutically effective amount,” as used herein, refers to the amount of active compound or pharmaceutical agent that elicits the biological or medicinal response in a tissue, system, or individual that is being sought by a researcher, healthcare provider or individual.


The term “w/w” as used herein, is intended to refer to mass fraction, i.e., the mass of a component divided by total mass of the whole. The term “% w/w” is intended to refer to the mass fraction multiplied by 100. Similarly, the term “w/v” refers to volume concentration, i.e., the mass of a component divided by total volume of the whole and the term “% w/v” refers to the volume concentration multiplied by 100.


The term “mouthfeel’ as used herein is intended to refer to the physical sensations in the mouth produced by a particular food or drug.


The term API (active pharmaceutical ingredient) as used herein, refers to the component in a therapeutic medication or nutraceutical substance that is biologically active.


The term “unit dose” refers to a single drug delivery entity, e.g., a tablet, capsule, dry powder, solution, dispersion etc., that is administered to an individual. The amount administered may vary according to numerous factors, including, e.g., the age of the individual, the weight of the individual, the genetic makeup of the individual, and the severity of symptoms exhibited by the individual to whom the drug is administered.


The unit dosage form (powder, granulation, tablet, sphere, or capsule) may be packaged into a blister foil pack, a stick pack, a sachet, a pouch, a bottle, or any other self-contained unit. The unit dosage form may optionally be packaged as a dual package whereby the dry component (powder, granulation, tablet, sphere, capsule) may be combined with a solution component in an integrated package.


The term “excipient” as used herein is intended to mean components of a drug formulation other than the API that are added to a drug formulation to perform a specific function in the finished drug product. The excipient may aid in dissolution or dispersion of the API, beneficially alter the mouthfeel of the drug product, improve the taste profile of the drug product among other things. An excipient composition is intended to refer to a combination of a plurality of excipients that can be added to an API to produce a finished drug product.


The term NSAID (non-steroidal anti-inflammatory drug) as used herein, refers to drugs distinguished as a class from steroid compounds in which the drugs provide analgesic, antipyretic and anti-inflammatory effects. Prominent NSAIDs include aspirin, ibuprofen and naproxen although other NSAIDs include ketoprofen, sulindac, etodolac, fenoprofen, diclofenac, flurbiprofen, ketorolac, piroxicam, indomethacin, mefenamic, meloxicam, nabumetone, oxaprozin, ketoprofen, meclofenamate, tolmetin and salsalate.


Ibuprofen is an NSAID that is a non-specific cyclooxygenase inhibitor available over the counter and generally viewed as being relatively safe. (9, 10). Ibuprofen is sparingly soluble in water and different formulations have shown different absorption rates but equivalent bioavailability (11).


In various embodiments, ibuprofen may be present in certain formulations herein. In such formulations, the ibuprofen may be present in a quantity of from about 1.5% w/w, about 3.0% w/w, about 4.0% w/w, about 5.0% w/w or about 6.0% w/w up to about 9.0% w/w, about 10.0% w/w, about 11.0% w/w, about 12.0% w/w, about 13.0% w/w, about 14.0% w/w or about 15.0% w/w and, in particular, in an amount of about 1.5% w/w, about 3.0% w/w, about 4.0% w/w, about 5.0% w/w, about 6.0% w/w, about 7% w/w, about 7.5% w/w, about 8% w/w, about 9.0% w/w, about 10.0% w/w, about 11.0% w/w, about 12.0% w/w, about 13.0% w/w, about 14.0% w/w or about 15.0% w/w.


Formulations

In various embodiments, the present invention is directed to an excipient composition comprising a lecithin powder, a galactomannan, one or more sweetening agents, one or more flavoring agents and an organic acid in a preparation that when combined with an API produces a pharmaceutically acceptable preparation.


The invention utilizes functional excipients to produce a powder such that the following are achieved:

    • 1. Acceptable properties of flow, density, compactibility, suspendability, and dispersability are achieved for powder, solution, and suspension dosage forms.
    • 2. Acceptable flavor profiles (intensity of flavor) and sufficient taste masking of one or more active pharmaceutical ingredients in the dosage forms listed in item I without the need for complex taste masking methods.
    • 3. The same powder formulation can be processed utilizing but not limited to dry blending, roller compaction, wet granulation, spheronization and filled into foil/stick packs/sachets/pouches, compressed into chewable/swallowable/quick dissolving tablets and filled into capsules.
    • 4. The invention allows for the powder dosage form to quickly dissolve in the mouth or the powder can be readily dissolved or suspended and dispersed using a small quantity of water and then taken by mouth.


In various embodiments, the formulation is a dispersion comprising ibuprofen, guar, lecithin, and flavors. In such a dispersion, isomalt, xylitol, citric acid, can be solubilized. In various other embodiments, the formulation can comprise components which are all solubilized.


Lecithin refers to a group of amphiphilic, surfactant compounds naturally occurring in plant and animal tissue and pharmaceutically useful as emulsifying agents. Lecithins can be found in fish, eggs, milk, soybeans, cotton seed, rapeseed and sunflower seeds. Chemically, the central structure of lecithin is a glycerol group with ester linkages to two long chain fatty acid groups and to an orthophosphate group. The orthophosphate group is then linked by an ester bond to a strongly basic choline group (12). The resultant molecule as shown below is a surfactant:




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In processing from plant sources, the extract may be in oily liquid form as a result of the presence of liquid oily components which when further removed yields a granular or powder product.


Sunflower lecithin powder contains phosphatidyl choline, phosphatidyl inositol, phosphatidyl ethanolamine, and phosphatidic acid. In contrast to this, lecithin oil additionally contains oily components that result in the composition being in the form of an oily liquid.


The term “lecithin” or “lecithin powder” as used herein is intended to reference lecithin in powder or granular form and not lecithin oil.


The lecithin powder may be present in the excipient composition as well as in compositions containing an API and the excipient composition in an amount of from about 0.1% w/w, about 0.2% w/w, about 0.4% w/w up to about 0.6% w/w, about 0.7% w/w, about 0.8% w/w, about 0.9% w/w or about 1.0% w/w and, in particular, in an amount of about 0.1% w/w, about 0.2% w/w, about 0.3% w/w, about 0.4% w/w, about 0.5% w/w, about 0.6% w/w, about 0.7% w/w, about 0.8% w/w, about 0.9% w/w or about 1.0% w/w.


The term “galactomannan” refers to a polysaccharide containing a mannose backbone and galactose side groups. Galactomannans may have a mannose to galactose ratio of from about 1:1 to about 4:1 and non-limiting examples include fenugreek gum, guar gum, tara gum and locust bean gum. Guar gum, in particular, may be useful as a component in the formulations herein.


The galactomannan, guar gum (mannose:galactose-2:1) may be present in the excipient composition as well as in compositions containing an API and the excipient composition in an amount of from about 0.05% w/w, about 0.1% w/w, about 0.2% w/w up to about 0.3% w/w, about 0.35% w/w, about 0.4% w/w, about 0.45% w/w or about 0.5% w/w and, in particular, in an amount of about 0.05% w/w, about 0.1% w/w, about 0.15% w/w, about 0.2% w/w, about 0.25% w/w, about 0.3% w/w, about 0.35% w/w, about 0.4% w/w, about 0.45% w/w or about 0.5% w/w.


Sweetening agents such as sugar alcohols, in particular, may be useful in the formulations herein. Sugar alcohols are polyols that may be derived from sugars in which either the aldehyde or the keto group may be reduced. These may include (with chain length indicated in parentheses): glycerol (3-carbon), erythritol (4-carbon), threitol (4-carbon), arabitol (5-carbon), xylitol (5-carbon), ribitol (5-carbon), mannitol (6-carbon), sorbitol, (6-carbon), galactitol (6-carbon), fucitol (6-carbon), iditol (6-carbon), inositol (6-carbon cyclic sugar alcohol), volemitol (7-carbon), isomalt (12-carbon), maltitol (12-carbon), lactitol (12-carbon), maltotriitol (18-carbon) and maltotetraitol (24-carbon). Xylitol and isomalt, in particular, may be useful in the formulations herein. Xylitol may be present in the excipient composition as well as in compositions containing an API and the excipient composition in an amount of from about 1% w/w, about 5% w/w, about 10% w/w or about 15% w/w up to about 25% w/w, about 30% w/w, about 35% w/w or about 40% w/w and, in particular, in an amount of about 5% w/w, about 10% w/w, about 15% w/w, about 20% w/w, about 25% w/w, about 30% w/w, about 35% w/w or about 40% w/w.


Isomalt may be present in the excipient composition as well as in compositions containing an API and the excipient composition in an amount of from about 10% w/w, 15% w/w, 20% w/w, 25% w/w, 30% w/w, 35% w/w, 40% w/w, about 45% w/w, about 50% w/w, about 55% w/w, about 60% w/w or about 65% w/w up to about 75% w/w, about 80% w/w or about 85% w/w and, in particular, in an amount of about 40% w/w, about 45% w/w, about 50% w/w, about 55% w/w, about 60% w/w, about 65% w/w, about 70% w/w, about 75% w/w, about 80% w/w, about 85% w/w, or about 90% w/w. Other fillers or diluents can include dextrins, maltodextrins, fructose, and the like in the same amounts. Those of skill in the art will recognize other fillers and diluents suitable in the present formulation.


Flavoring agents may also be included in the formulations herein. Flavoring agents are additives that modify or enhance the taste and the aroma of orally consumed substances. Examples of the flavoring agent that may be used in the formulations herein include fruity flavoring agents such as cherry, strawberry and raspberry as well as other flavoring agents such as peppermint, spearmint, lemon, etc. Cherry, strawberry and raspberry flavorings, in particular, may be useful in the formulations herein.


The cherry, strawberry and raspberry flavoring, may be present in the excipient composition as well as in compositions containing an API and the excipient composition in an amount of from about 0.02% w/w, about 0.04% w/w, about 0.08% w/w, about 0.1% w/w, about 0.2% w/w, about 0.4% w/w, about 0.8% w/w up to about 1.2% w/w, about 1.4% w/w, about 1.6% w/w, about 1.8% w/w or about 2. 0% w/w and, in particular, in an amount of about 0.02% w/w, about 0.04% w/w, about 0.08% w/w, about 0.1% w/w, about 0.2% w/w, about 0.4% w/w, about 0.6% w/w, about 0.8% w/w, about 1.0% w/w, about 1.2% w/w, about 1.4% w/w, about 1.6% w/w, about 1.8% w/w, about 2.0% w/w, or about 3% w/w.


The formulations herein may also include an organic acid such as citric acid, tartaric acid, ascorbic acid, fumaric acid, malic acid, adipic acid, succinic acid etc. Citric acid, in particular, may be useful in the formulations herein.


Citric acid may be present in the excipient composition as well as in compositions containing an API and the excipient composition in an amount of from about 0.025% w/w, about 0.05% w/w, about 0.1% w/w up to about 0.15% w/w, about 0.175% w/w, about 0.2% w/w, about 0.225% w/w or about 0.25% w/w and, in particular, in an amount of about 0.025% w/w, about 0.05% w/w, about 0.0755% w/w, about 0.1% w/w, about 0.125% w/w, about 0.15% w/w, about 0.175% w/w, about 0.2% w/w, about 0.225% w/w or about 0.25% w/w. Other acidulants may be included in the present formulation in the same amounts, such as malic acid, formic acid, and the like. Those of skill in the art will recognize other acidulants useful in the present formulation.


The formulations herein may be processed by dry blending, roller compaction, wet granulation, spheronization and filled into foil/stick packs/sachets/pouches, compressed into chewable/swallowable/quick dissolving tablets and filled into capsules.


EXAMPLES

Aspects of the present teachings may be further understood in light of the following examples, which should not be construed as limiting the scope of the present teachings in any way. Unless otherwise indicated, the amount of formulation tested was 1.33 g or 2.66 g, which will be identified in the context of the examples below.


Example 1

This example evaluated a prototype formula with Isomalt to ascertain preliminary information on mouth feel, flavor intensity, and sweetness.














TABLE 1a







Blend Fill


Batch



Weight
API
Batch
Weight



(mg)
(mg)
(units)
(g)









500.0
100.0
100
50























TABLE 1b








%
mg/blend
g/batch
kg/batch


Ingredient
Vendor
Lot Number
Concentration
fill
size
size





















Ibuprofen,
SI Group
7050-3921
20.000
100.000
10.000
0.010


USP








Isomalt
Beneo
L1216907U2
79.800
399.000
39.900
0.040


(Galen IQ)
GMBH







Natural
Virginia
S79317
0.100
0.500
0.050
0.000


Cherry
Dare







Flavor








CX91








#32839








Edicol 60-
Lucid
152/2016
0.100
0.500
0.050
0.000


70 (guar gum)

















TOTAL
100.000
500.000
50.000
0.050









The blend process was as follows.

    • 1. Screen Ibuprofen and Isomalt through a #20 screen.
    • 2. Screen flavor through a #40 screen.
    • 3. Add the following into a plastic bag in the following order:
      • a. ½ Isomalt
      • b. Ibuprofen
      • c. Flavor
      • d. Guar gum
      • e. ½ Isomalt
    • 4. Blend by rotating the bag at a consistent pace for 3 minutes.


Results:

There was no bitter taste in mouth with a little to moderate bum in the throat. The flavor intensity was not enough.


Example 2

This example evaluated a formula with Xylitol to lessen throat burning, increase flavor, and increase sweetness.














TABLE 2a







Blend Fill


Batch



Weight
API
Batch
Weight



(mg)
(mg)
(units)
(g)









500.0
100.0
100
50























TABLE 2b








%
mg/blend
g/batch
kg/batch


Ingredient
Vendor
Lot Number
Concentration
fill
size
size





















Ibuprofen,
SI Group
7050-3921
20.000
100.000
10.000
0.010


USP








Xylitol
Dupont
1942791649
78.900
394.500
39.450
0.039


(Xivia








CM170)








Natural
Virginia
S79317
1.000
5.000
0.500
0.001


Cherry
Dare







Flavor








CX91








#32839








Edicol 60-
Lucid
152/2016
0.100
0.500
0.050
0.000


70 (guar








gum)

















TOTAL
100.000
500.000
50.000
0.050









The blend process was as follows.

    • 1. Screen Ibuprofen and Xylitol through a #20 screen.
    • 2. Screen flavor through a #40 screen.
    • 3. Add the following into a plastic bag in the following order:
      • a. ½ Xylitol
      • b. Ibuprofen
      • c. Flavor
      • d. Guar gum
      • e. ½ Xylitol
    • 4. Blend by rotating the bag at a consistent pace for 3 minutes.


Results:

There was some bitterness in mouth and some burning. Flavor intensity needs to be improved. Sweetness level seemed acceptable. Body may be improved by increasing gum level.


Example 3

This example evaluated a formulation with Xylitol to lessen throat burning and with increased flavor and sweetness components.














TABLE 3a







Blend Fill


Batch



Weight
API
Batch
Weight



(mg)
(mg)
(units)
(g)









1,000.0
100.0
50
50























TABLE 3b








%
mg/blend
g/batch
kg/batch


Ingredient
Vendor
Lot Number
Concentration
fill
size
size





















Ibuprofen,
SI group
7050-3921
10.000
100.000
5.000
0.005


USP








Isomalt
Beneo
L1216907U2
43.875
438.750
21.938
0.022


(Galen IQ)
GMBH







Xylitol
Dupont
1942791649
43.875
438.750
21.938
0.022


(Xivia








CM170)








All Natural
Virginia
S79317
2.000
20.000
1.000
0.001


Cherry
Dare







Flavor








CX91








#32839








Edicol 60-70
Lucid
152/2016
0.250
2.500
0.125
0.000


(guar gum)

















TOTAL
100.000
1000.000
50.000
0.050









The blend process was as follows.

    • 1. Screen Ibuprofen, Isomalt, and Xylitol through a #20 screen.
    • 2. Screen flavor through a #40 screen.
    • 3. Add the following into a plastic bag in the following order:
      • a. Isomalt
      • b. Ibuprofen
      • c. Flavor
      • d. Guar gum
      • e. Xylitol
    • 4. Blend by rotating the bag at a consistent pace for 3 minutes.


Results:

There was very little burning after formulation was completely wetted in the mouth. Sweetness was acceptable. Flavor needs to be more intense. Mouthfeel was acceptable.


When taken wet with 5 g of filtered water, flavor and sweetness was comparable to dry intake with very low level of burning.


This Formula went into solution easily except that the ibuprofen seemed to agglomerate and form a film at the top. The formulation needs a natural surfactant so that the ibuprofen will disperse uniformly into the water.


Example 4

This example evaluated a formulation with a 3:1 ratio of lsomalt to Xylitol and with increased flavor concentration.














TABLE 4a







Blend Fill


Batch



Weight
API
Batch
Weight



(mg)
(mg)
(units)
(g)









1,000.0
100.0
50
50























TABLE 4b








%
Mg/blend
G/batch
Kg/batch


Ingredient
Vendor
Lot Number
Concentration
fill
size
size





















Ibuprofen,
SI group
7050-3921
10.000
100.000
5.000
0.005


USP








Isomalt
Beneo
L1216907U2
64.313
643.130
32.157
0.032


(Galen IQ)
GMBH







Xylitol
Dupont
1942791649
21.437
214.370
10.719
0.011


(Xivia








CM170)








All Natural
Virginia
S79317
4.000
40.000
2.000
0.002


Cherry
Dare







Flavor








CX91








#32839

















TOTAL
100.000
1000.000
50.000
0.050









The blend process was as follows.

    • 1. Screen Ibuprofen, Isomalt, and Xylitol through a #20 screen.
    • 2. Screen flavor through a #40 screen.
    • 3. Add the following into a plastic bag in the following order:
      • a. Isomalt
      • b. Ibuprofen
      • c. Flavor
      • d. Guar gum
      • e. Xylitol
    • 4. Blend by rotating the bag at a consistent pace for 3 minutes.


Results:

Sweetness was acceptable, however it might be desirable to add more sweetener. There was no bitter taste and virtually no burning. Flavor intensity was improved. Mouthfeel was acceptable.


Example 5

This example evaluated the replacement of Virginia Dare (VD) Cherry with Gold Coast (GC) Organic Cherry at the same concentration.














TABLE 5a







Blend Fill


Batch



Weight
API
Batch
Weight



(mg)
(mg)
(units)
(g)









1,000.0
100.0
50
50























TABLE 5b








%
mg/blend
g/batch
kg/batch


Ingredient
Vendor
Lot Number
Concentration
fill
size
size





















Ibuprofen,
SI group
7050-3921
10.000
100.000
5.000
0.005


USP








Isomalt
Beneo
L1216907U2
64.313
643.130
32.157
0.032


(Galen IQ)
GMBH







Xylitol
Dupont
1942791649
21.437
214.370
10.719
0.011


(Xivia








CM170)








Organic
Gold
12/2/2016
4.000
40.000
2.000
0.002


Cherry
Coast







Flavor








#650818








Edicol 60-70
Lucid
152/2016
0.250
2.500
0.125
0.000


(guar gum)

















TOTAL
100.000
1000.000
50.000
0.050









The blend process was as follows.

    • 1. Screen Ibuprofen, Isomalt, and Xylitol through a #20 screen.
    • 2. Screen flavor through a #40 screen.
    • 3. Add the following into a plastic bag in the following order:
      • a. Isomalt
      • b. Ibuprofen
      • c. Flavor
      • d. Guar gum
      • e. Xylitol
    • 4. Blend by rotating the bag at a consistent pace for 3 minutes.


Results:

There was no bitter taste or burning. Cherry flavor is a juicy bright flavor that is very good. Mouthfeel was acceptable and sufficiently sweet.


When taken wet with 5 ml of water, a significant portion of undissolved powder filmed and agglomerated on top of the water surface. Sweetness and flavor intensity was similar to that when taken dry and burning was too apparent.


Example 6

This example compares Strawberry and Raspberry Flavors from VD and GC at the same concentration as Cherry flavoring.














TABLE 6a







Blend Fill


Batch



Weight
API
Batch
Weight



(mg)
(mg)
(units)
(g)









1,000.0
100.0
50
50























TABLE 6b








%
Mg/blend
G/batch
Kg/batch


Ingredient
Vendor
Lot Number
Concentration
fill
size
size





















Ibuprofen,
SI group
7050-3921
10.000
100.000
5.000
0.005


USP








Isomalt
Beneo
L1216907U2
64.313
643.130
32.157
0.032


(Galen IQ)
GMBH







Xylitol
Dupont
1942791649
21.437
214.370
10.719
0.011


(Xivia








CM170)








IBU-006-1








All Natural
Virginia
S79315
4.000
40.000
2.000
0.002


Strawberry
Dare







Flavor








#34775








IBU-006-2








All Natural
Virginia
S79313






Raspberry
Dare







Flavor








#26507








IBU-006-3








Organic
Gold
12/2/2016






Strawberry
Coast







Flavor








#311904








IBU-006-4








Organic
Gold
12/2/2016






Raspberry
Coast







Flavor








#325361








Edicol 60-
Lucid
152/2016
0.250
2.500
0.125
0.000


70








(guargum

















TOTAL
100.000
1000.000
50.000
0.050









The blend process was as follows.

    • 1. Screen Ibuprofen, Isomalt, and Xylitol through a #20 screen.
    • 2. Screen flavor through a #40 screen.
    • 3. Add the following into a plastic bag in the following order:
      • a. Isomalt
      • b. Ibuprofen
      • c. Flavor
      • d. Guar gum
      • e. Xylitol
    • 4. Blend by rotating the bag at a consistent pace for 3 minutes.


Results:

IBU-006-1: Taste was pleasant and not bitter and with very little burning after rinsing mouth with water.


IBU-006-2: Flavor did not taste mask as well as formulation IBU-006-1. Bitterness and burning were apparent. The powder blend had a pink color due to flavoring.


IBU-006-3: Flavor was very pleasant with no bitterness or burning.


IBU-006-4: Flavor was Intense with no bitterness or burning.


Example 7

This example compared VD Cherry-Strawberry to GC Cherry-Strawberry combinations at the same ratio and total concentrations.














TABLE 7a







Blend Fill


Batch



Weight
API
Batch
Weight



(mg)
(mg)
(units)
(g)









1,000.0
100.0
50
50























TABLE 7b








%
mg/blend
g/batch
kg/batch


Ingredient
Vendor
Lot Number
Concentration
fill
size
size





















Ibuprofen,
SI group
7050-3921
10.000
100.000
5.000
0.005


USP








Isomalt
Beneo
L1216907U2
64.313
643.130
32.157
0.032


(Galen IQ)
GMBH







Xylitol (Xivia
Dupont
1942791649
21.437
214.370
10.719
0.011


CM170)








IBU-007-1








All Natural
Virginia
S79317
2.000
20.000
1.000
0.001


Cherry Flavor
Dare







CX91 #32839








All Natural
Virginia
S79315
2.000
20.000
1.000
0.001


Strawberry
Dare







Flavor








#34775








IBU-007-1








Organic
Gold
12/2/2016
2.000
20.000
1.000
0.001


Cherry Flavor
Coast







#650818








Organic
Gold
12/2/2016
2.000
20.000
1.000
0.001


Strawberry
Coast







Flavor








#311904








Edicol 60-70
Lucid
152/2016
0.250
2.500
0.125
0.000


(guar gum)

















TOTAL
100.000
1000.000
50.000
0.050









The blend process was as follows.

    • 1. Screen Ibuprofen, Isomalt, and Xylitol through a #20 screen.
    • 2. Screen flavor through a #40 screen.
    • 3. Add the following into a plastic bag in the following order:
      • a. Isomalt
      • b. Ibuprofen
      • c. Flavor
      • d. Guar gum
      • e. Xylitol
    • 4. Blend by rotating the bag at a consistent pace for 3 minutes


Results:

IBU-007-1: With 1 g sample, flavor combination was pleasant with no bitterness and minor burning after completely wetted in the mouth. Strawberry flavor was dominant


IBU-007-2: With 1 g sample, flavor combination was very good with no burning or bitterness after completely wetted in the mouth. Strawberry flavor was dominant With larger amount of 2 g, the cherry and strawberry flavors could be detected with no bitterness or burning after complete wetted in the mouth by swishing the suspension around in the mouth.


Example 8

This example compared VD Cherry-Strawberry-Raspberry flavorings to GC Cherry-Strawberry-Raspberry flavorings.












TABLE 8a





Blend Fill


Batch


Weight (mg)
API (mg)
Batch (units)
Weight (g)







1,000.0
100.0
50
50






















TABLE 8b








%
Mg/blend
G/batch
Kg/batch


Ingredient
Vendor
Lot Number
Concentration
fill
size
size





















Ibuprofen,
SI group
7050-3921
10.000
100.000
5.000
0.005


USP








Isomalt
Beneo
L1216907U2
64.313
643.130
32.157
0.032


(Galen IQ)
GMBH







Xylitol
Dupont
1942791649
21.437
214.370
10.719
0.011


(Xivia








CM170)








IBU-008-1








All Natural
Virginia
S79317
1.340
13.400
0.670
0.001


Cherry
Dare







Flavor








CX91








#32839








All Natural
Virginia
S79315
1.330
13.300
0.665
0.001


Strawberry
Dare







Flavor








#34775








All Natural
Virginia
S79313
1.330
13.300
0.665
0.001


Raspberry
Dare







Flavor








#26507








IBU-008-2








Organic
Gold
12/2/2016
1.340
13.400
0.670
0.001


Cherry
Coast







Flavor








#650818








Organic
Gold
12/2/2016
1.330
13.300
0.665
0.001


Strawberry
Coast







Flavor








#311904








Organic
Gold
12/2/2016
1.330
13.300
0.665
0.001


Raspberry
Coast







Flavor








#325361








Edicol 60-
Lucid
152/2016
0.250
2.500
0.125
0.000


70








(guargum)

















TOTAL
100.000
1000.000
50.000
0.050









The blend process was as follows.

    • 1. Screen Ibuprofen, Isomalt, and Xylitol through a #20 screen.
    • 2. Screen flavor through a #40 screen.
    • 3. Add the following into a plastic bag in the following order:
      • a. Isomalt
      • b. Ibuprofen
      • c. Flavor
      • d. Guar gum
      • e. Xylitol
    • 4. Blend by rotating the bag at a consistent pace for 3 minutes.


Results:

IBU-008-1: With 2 g sample, flavor was very pleasant with good balance, spicy after notes, no bitterness and little burning in throat.


IBU-008-2: With 2 g sample, flavor was very pleasant with strawberry dominance, no bitterness and some irritation in throat.


Example 9

This example evaluated Sunflower Lecithin to aid in dispersion of Ibuprofen in suspension form. Also evaluated were a reduced amount of strawberry flavoring.












TABLE 9a





Blend Fill


Batch


Weight (mg)
API (mg)
Batch (units)
Weight (g)







1,000.0
100.0
50
50






















TABLE 9b








%
mg/blend
g/batch
kg/batch


Ingredient
Vendor
Lot Number
Concentration
fill
size
size





















Ibuprofen,
SI group
7050-3921
10.000
100.000
5.000
0.005


USP








Isomalt
Beneo
L1216907U2
64.373
643.730
32.187
0.032


(Galen IQ)
GMBH







Xylitol
Dupont
1942791649
21.457
214.570
10.729
0.011


(Xivia








CM170)








IBU-009-1








All Natural
Virginia
S79317
1.340
13.400
0.670
0.001


Cherry
Dare







Flavor








CX91








#32839








All Natural
Virginia
S79315
1.000
10.000
0.500
0.001


Strawberry
Dare







Flavor








CX91








#34775








All Natural
Virginia
S79313
1.330
13.300
0.665
0.001


Raspberry
Dare







Flavor








CX91








#26507








IBU-009-2








Organic
Gold
12/2/2016
1.340
13.400
0.670
0.001


Cherry
Coast







Flavor








#652865








Organic
Gold
12/2/2016
1.000
10.000
0.500
0.001


Strawberry
Coast







Flavor








#400938








Organic
Gold
12/2/2016
1.330
13.300
0.665
0.001


Raspberry
Coast







Flavor








#325361








Edicol 60-70
Lucid
152/2016
0.250
2.500
0.125
0.000


(guargum)








Sunflower
Now
None on
0.250
2.500
0.125
0.000


Lecithin

container















TOTAL
100.000
1000.000
50.000
0.050









The blend process was as follows.

    • 1. Screen Ibuprofen, Isomalt, and Xylitol through a #20 screen.
    • 2. Screen flavor and lecithin through a #40 screen.
    • 3. Add the following into a plastic cup in the following order:
      • a. Isomalt
      • b. Ibuprofen
      • c. Lecithin
      • d. Flavor
      • e. Guar gum
      • f. Xylitol
    • 4. Blend by rotating the plastic cup at a consistent pace for 3 minutes.


Results:

IBU-009-2: With 2 g dry sample, there was good flavor balance with very little drug bitterness or burning.


With 2 g sample in 1 tsp. water, flavor was good with no drug bitterness or burning. Suspension was white, cloudy and uniform.


With 2 gin 2 tsp. water flavor was lighter with adequate sweetness. Suspension was white cloudy, and uniform.


Example 10

This example evaluated a formulation containing GC Cherry with VD Strawberry and Raspberry.












TABLE 10a





Blend Fill


Batch


Weight (mg)
API (mg)
Batch (units)
Weight (g)







1,000.0
100.0
50
50






















TABLE 10b








%
mg/blend
g/batch
kg/batch


Ingredient
Vendor
Lot Number
Concentration
fill
size
size





















Ibuprofen,
SI group
7050-3921
10.000
100.000
5.000
0.005


USP








Isomalt
Beneo
L1216907U2
64.126
641.260
32.063
0.032


(Galen IQ)
GMBH







Xylitol
Dupont
1942791649
21.374
213.740
10.687
0.011


(Xivia








CM170)








Organic
Gold
12/2/2016
1.500
15.000
0.750
0.001


Cherry
Coast







Flavor








#652865








All Natural
Virginia
S79315
1.000
10.000
0.500
0.001


Strawberry
Dare







Flavor








#34775








All Natural
Virginia
S79313
1.500
15.000
0.750
0.001


Raspberry
Dare







Flavor








#26507








Edicol 60-70 (guar
Lucid
152/2016
0.250
2.500
0.125
0.000


gum)








Sunflower
Now
None on
0.250
2.500
0.125
0.000


Lecithin

container















TOTAL
100.000
1000.000
50.000
0.050









The blend process was as follows.

    • 1. Screen Ibuprofen, Isomalt, and Xylitol through a #20 screen.
    • 2. Screen flavor through a #40 and lecithin through a #100 screen.
    • 3. Add the following into a plastic cup in the following order:
      • a. Isomalt
      • b. Ibuprofen
      • c. Lecithin
      • d. Flavor
      • e. Guar gum
      • f. Xylitol
    • 4. Blend by rotating the plastic cup at a consistent pace for 3 minutes.


Results:

With 2 g dry sample, there was excellent balance of flavor with no bitterness and very low irritation and burning.


With 2 gin 1 tsp. water, the suspension was light pink color and cloudy with a few dark specs coming from raspberry. These dissolved with a little more shaking. The flavor was good with little throat irritation.


With 2 g dry sample swallowed, flavor was excellent with no bitterness and low to moderate throat irritation which went away in a few minutes.


Example 11

This example evaluated a blend with 5% Ibuprofen to reduce or eliminate throat irritation.












TABLE 11a





Blend Fill


Batch


Weight (mg)
API (mg)
Batch (units)
Weight (g)







2,000.0
100.0
25
50






















TABLE 11b








%
mg/blend
g/batch
kg/batch


Ingredient
Vendor
Lot Number
Concentration
fill
size
size





















Ibuprofen,
SI group
7050-3921
5.000
100.000
2.500
0.003


USP








Isomalt
Beneo
L1216907U2
67.876
1357.520
33.938
0.034


(Galen IQ)
GMBH







Xylitol
Dupont
1942791649
22.624
452.480
11.312
0.011


(Xivia








CM170)








Organic
Gold
12/2/2016
1.500
30.000
0.750
0.001


Cherry
Coast







Flavor








#652865








All Natural
Virginia
S79315
1.000
20.000
0.500
0.001


Strawberry
Dare







Flavor








#34775








All Natural
Virginia
S79313
1.500
30.000
0.750
0.001


Raspberry
Dare







Flavor








#26507








Edicol 60-70 (guar
Lucid
152/2016
0.250
5.000
0.125
0.000


gum)








Sunflower
Now
None on
0.250
5.000
0.125
0.000


Lecithin

container















TOTAL
100.000
2000.000
50.000
0.050









The blend process was as follows.

    • 1. Screen Ibuprofen, Isomalt, and Xylitol through a #20 screen.
    • 2. Screen flavor through a #40 and lecithin through a #100 screen. (lecithin was difficult to screen through #100).
    • 3. Add the following into a plastic cup in the following order:
      • a. Isomalt
      • b. Ibuprofen
      • c. Lecithin
      • d. Flavor
      • e. Guar gum
      • f. Xylitol
    • 4. Blend by rotating the plastic cup at a consistent pace for 3 minutes.


Results:

With 4 g dry sample taste was excellent with no bitterness and virtually no throat irritation. The amount of powder in the mouth was too much.


With 4 g sample in 1 tsp. water, swallowed, the suspension was light pink and cloudy with excellent dispersion and good flavor, good mouthfeel, no bitterness and virtually no irritation.


Example 12

This example evaluated a blend with peppermint at 0.25% to reduce or eliminate throat irritation.












TABLE 12a





Blend Fill


Batch


Weight (mg)
API (mg)
Batch (units)
Weight (g)







1,000.0
100.0
50
50






















TABLE 12b








%
mg/blend
g/batch
kg/batch


Ingredient
Vendor
Lot Number
Concentration
fill
size
size





















Ibuprofen,
SI group
7050-3921
10.000
100.000
5.000
0.005


USP








Isomalt
Beneo
L1216907U2
63.938
639.380
31.969
0.032


(Galen IQ)
GMBH







Xylitol
Dupont
1942791649
21.312
213.120
10.656
0.011


(Xivia








CM170)








Organic
Gold
12/2/2016
1.500
15.000
0.750
0.001


Cherry
Coast







Flavor








#652865








All Natural
Virginia
S79315
1.000
10.000
0.500
0.001


Strawberry
Dare







Flavor








#34775








All Natural
Virginia
S79313
1.500
15.000
0.750
0.001


Raspberry
Dare







Flavor








#26507








Organic
Gold
12/2/2016
0.250
2.500
0.125
0.000


Peppermint
Coast







Flavor








#315160








Edicol 60-70 (guar
Lucid
152/2016
0.250
2.500
0.125
0.000


gum)








Sunflower
Now
None on
0.250
2.500
0.125
0.000


Lecithin

container















TOTAL
100.000
1000.000
50.000
0.050









The blend process was as follows.

    • 1. Screen Ibuprofen, Isomalt, and Xylitol through a #20 screen.
    • 2. Screen flavor through a #40 and lecithin through a #40 screen.
    • 3. Add the following into a plastic cup in the following order:
      • a. Isomalt
      • b. Ibuprofen
      • c. Lecithin
      • d. Flavor
      • e. Guar gum
      • f. Xylitol
    • 4. Blend by rotating the plastic cup at a consistent pace for 3 minutes.


Results:

With 2 g dry sample swallowed, there was not enough peppermint which could hardly be detectable and no bitterness, but too much throat burn.


Example 13

This example evaluated a blend with Peppermint at 1% to reduce or eliminate throat irritation.












TABLE 13a





Blend Fill


Batch


Weight (mg)
API (mg)
Batch (units)
Weight (g)







1,000.0
100.0
50
50






















TABLE 13b








%
mg/blend
g/batch
kg/batch


Ingredient
Vendor
Lot Number
Concentration
fill
size
size





















Ibuprofen,
SI group
7050-3921
10.000
100.000
5.000
0.005


USP








Isomalt
Beneo
L1216907U2
63.375
633.750
31.688
0.032


(Galen IQ)
GMBH







Xylitol
Dupont
1942791649
21.125
211.250
10.563
0.011


(Xivia








CM170)








Organic
Gold
12/2/2016
1.500
15.000
0.750
0.001


Cherry
Coast







Flavor








#652865








All Natural
Virginia
S79315
1.000
10.000
0.500
0.001


Strawberry
Dare







Flavor








#34775








All Natural
Virginia
S79313
1.500
15.000
0.750
0.001


Raspberry
Dare







Flavor








#26507








Organic
Gold
12/2/2016
1.000
10.000
0.500
0.001


Peppermint
Coast







Flavor








#315160








Edicol 60-70 (guar
Lucid
152/2016
0.250
2.500
0.125
0.000


gum)








Sunflower
Now
None on
0.250
2.500
0.125
0.000


Lecithin

container















TOTAL
100.000
1000.000
50.000
0.050









The blend process was as follows.

    • 1. Screen Ibuprofen, Isomalt, and Xylitol through a #20 screen.
    • 2. Screen flavor through a #40 and lecithin through a #40 screen.
    • 3. Add the following into a plastic cup in the following order:
      • a. Isomalt
      • b. Ibuprofen
      • c. Lecithin
      • d. Flavor
      • e. Guar gum
      • f. Xylitol
    • 4. Blend by rotating the plastic cup at a consistent pace for 3 minutes.


Results:

With 2 g dry sample swallowed, the cool mint and fruit flavor of the combination was excellent with no bitterness and little throat irritation.


Example 14

This example evaluated a blend with 7.5% concentration of Ibuprofen to reduce or eliminate throat irritation.












TABLE 14a





Blend Fill


Batch


Weight (mg)
API (mg)
Batch (units)
Weight (g)







1,333.3
100.0
38.0
50.667






















TABLE 14b








%
mg/blend
g/batch
kg/batch


Ingredient
Vendor
Lot Number
Concentration
fill
size
size





















Ibuprofen,
SI group
7050-3921
7.500
100.000
3.800
0.004


USP








Isomalt
Beneo
L1216907U2
66.000
880.000
33.440
0.033


(Galen IQ)
GMBH







Xylitol
Dupont
1942791649
22.000
293.333
11.147
0.011


(Xivia








CM170)








Organic
Gold
12/2/2016
1.500
20.000
0.760
0.001


Cherry
Coast







Flavor








#652865








All Natural
Virginia
S79315
1.000
13.333
0.507
0.001


Strawberry
Dare







Flavor








#34775








All Natural
Virginia
S79313
1.500
20.000
0.760
0.001


Raspberry
Dare







Flavor








#26507








Edicol 60-70 (guar
Lucid
152/2016
0.250
3.333
0.127
0.000


gum)








Sunflower
Now
None on
0.250
3.333
0.127
0.000


Lecithin

container















TOTAL
100.000
1333.333
50.667
0.051









The blend process was as follows.

    • 1. Screen Ibuprofen, Isomalt, and Xylitol through a #20 screen.
    • 2. Screen flavor through a #40 and lecithin through a #40 screen.
    • 3. Add the following into a plastic cup in the following order:
      • a. Isomalt
      • b. Ibuprofen
      • c. Lecithin
      • d. Flavor
      • e. Guar gum
      • f. Xylitol
    • 4. Blend by rotating the plastic cup at a consistent pace for 3 minutes.


Results:

With 2.666 g dry sample, swallowed, flavor was excellent with no bitterness and very little throat burning.


With 2.666 g sample in 1 tsp. water, flavor was excellent with no bitterness and no throat burning.


Example 15

This example evaluated an agglomeration blending approach for Ibuprofen and Lecithin with 50:50 ratio of Ibuprofen to Lecithin.


Ibuprofen/Lecithin Agglomeration/Coating/Granulation formulation.













TABLE 15a






Batch
Total
% Lecithin
Total



Weight
Coating
in
H2O


% Solids in H2O
(g)
(g)
H2O
(g)







82.9
11.000
13.269
70.8
2.269





















TABLE 15b







Lot
% in
g/batch
kg/batch


Ingredient
Vendor
Number
Granulation
size
size




















Ibuprofen,
SI
7050-
50.000
5.500
0.006


USP
group
3921





Sunflower
Now
None on
50.000
5.500
0.006


Lecithin

container













TOTAL
100.000
11.000
0.011









The following process was used.

    • 1. Screen lecithin through #40 screen.
    • 2. Screen Ibuprofen through #20 screen.
    • 3. Blend lecithin and ibuprofen for 3 minutes.
    • 4. Weigh water in Suitable container. Add incrementally with stirring until an agglomeration is achieved.
    • 5. Dry at room temperature until thoroughly dry.
    • 6. Screen granulation through a #20 screen.


Results:

The agglomeration was too elastic too screen into powder.


Example 16

This example evaluated an agglomeration blending approach for ibuprofen and lecithin with 90:10 ratio of ibuprofen to lecithin.


Ibuprofen/Lecithin Agglomeration/Coating/Granulation Formulation













TABLE 16a






Batch
Total
% Lecithin
Total



Weight
Coating
in
H2O


% Solids in H2O
(g)
(g)
H2O
(g)







82.7
6.112
7.391
32.3
1.279





















TABLE 16b







Lot
% in
g/batch
kg/batch


Ingredient
Vendor
Number
Granulation
size
size




















Ibuprofen,
SI group
7050-3921
90.000
5.501
0.006


USP







Sunflower
Now
None on
10.000
0.611
0.001


Lecithin

container













TOTAL
100.000
6.112
0.006









The following process was used.

    • 1. Screen lecithin through #40 screen.
    • 2. Screen Ibuprofen through #20 screen.
    • 3. Blend lecithin and ibuprofen for 3 minutes.
    • 4. Weigh water in Suitable container. Add incrementally with stirring until an agglomeration is achieved.
    • 5. Dry at room temperature until thoroughly dry.
    • 6. Screen granulation through a #20 screen.


Powder Fill Formulation












TABLE 16c





Blend Fill


Batch


Weight (mg)
API (mg)
Batch (units)
Weight (g)







1,000.0
100.0
45
45























TABLE 16d








%









Granulation
% in
mg in
g/batch
kg/batch


Ingredient
Vendor
Lot Number
in Blend
Blend
blend
size
size















Agglomeration-Coating-Granulation














Ibuprofen,
SI
7050-3921
11.111
10.000
100.000
4.500
0.005


USP
group








Sunflower
Now
None on

1.111
11.111
0.500
0.001


Lecithin

container















TOTAL
111.111
5.000
0.005







Powder Blend














Isomalt
Beneo
L1216907U2

63.480
634.800
28.566
0.029


(Galen IQ)
GMBH








Xylitol
Dupont
1942791649

21.159
211.590
9.522
0.010


(Xivia









CM170)









Organic
Gold
12/2/2016

1.500
15.000
0.675
0.001


Cherry
Coast








Flavor









#652865









All
Virginia
S79315

1.000
10.000
0.450
0.000


Natural
Dare








Strawberry









Flavor









#34775









All
Virginia
S79313

1.500
15.000
0.675
0.001


Natural
Dare








Raspberry









Flavor









#26507









Edicol 60-70 (guar
Lucid
152/2016

0.250
2.500
0.113
0.000


gum)


















TOTAL
100.000
1000.001
45.000
0.045









The blend Process was as follows.

    • 1. Screen Isomalt and Xylitol through a #20 screen.
    • 2. Screen flavors through a #40 screen.
    • 3. Add the following into a plastic cup in the following order:
      • a. Isomalt
      • b. Ibuprofen-lecithin granulation
      • c. Flavor
      • d. Guar gum
      • e. Xylitol
    • 4. Blend by rotating the plastic cup at a consistent pace for 3 minutes.


Results:

Blend did not appear uniform. It was screened through a #40 mesh and re-blended for 3 minutes.


With 2 g dry sample, swallowed, there was no bitter, but there was considerable burning on tongue. There was no throat irritation.


Example 17

This example evaluated a blend of 7.5% Ibuprofen with Lecithin at 0.5%.












TABLE 17a





Blend Fill


Batch


Weight (mg)
API (mg)
Batch (units)
Weight (g)







1,333.3
100.0
38.0
50.665






















TABLE 17b








%
mg/blend
g/batch
kg/batch


Ingredient
Vendor
Lot Number
Concentration
fill
size
size





















Ibuprofen,
SI
7050-3921
7.500
100.000
3.800
0.004


USP
group







Isomalt
Beneo
L1216907U2
67.550
900.644
34.224
0.034


(Galen IQ)
GMBH







Xylitol
Dupont
1942791649
19.800
263.993
10.032
0.010


(Xivia








CM170)








Organic
Gold
12/2/2016
1.650
21.999
0.836
0.001


Cherry
Coast







Flavor








#652865








All Natural
Virginia
S79315
1.100
14.666
0.557
0.001


Strawberry
Dare







Flavor








#34775








All Natural
Virginia
S79313
1.650
21.999
0.836
0.001


Raspberry
Dare







Flavor








#26507








Edicol 60-70 (guar
Lucid
152/2016
0.250
3.333
0.127
0.000


gum)








Sunflower
Now
None on
0.500
6.667
0.253
0.000


Lecithin

container















TOTAL
100.000
1333.303
50.665
0.051









The blend process was as follows.

    • 1. Screen Ibuprofen, Isomalt, and Xylitol through a #20 screen.
    • 2. Screen flavor through a #40 and lecithin through a #40 screen.
    • 3. Add the following into a plastic cup in the following order:
      • a. Isomalt
      • b. Ibuprofen
      • c. Lecithin
      • d. flavor
      • e. Guar gum
      • f. Xylitol
    • 4. Blend by rotating the plastic cup at a consistent pace for 3 minutes.


Results:

With 2.666 g dry sample swallowed, the flavor was intense and sweetness good with no bitterness and very little throat irritation which went away in about 3 minutes.


With 2.666 g sample in 1 tsp. water, sample dispersed easily to yield a pink cloudy dispersion. The flavor was intense with good sweetness with no bitterness and virtually no throat irritation.


Example 18

This example evaluated an agglomeration blending approach for Ibuprofen and Lecithin with 90:10 ratio of Ibuprofen to Lecithin.


Ibuprofen/Lecithin Agglomeration/Coating/Granulation Formulation.













TABLE 18a






Batch

%




Weight
Total
Lecithin
Total


% Solids in H2O
(g)
Coating (g)
in H2O
H2O (g)



















100.0
7.000
7.000
100.0
0.000





















TABLE 18b







Lot
% in
g/batch
kg/batch


Ingredient
Vendor
Number
Granulation
size
size




















Ibuprofen,
SI
7050-
80.000
5.600
0.006


USP
group
3921





Sunflower
Now
None on
20.000
1.400
0.001


Lecithin

container













TOTAL
100.000
7.000
0.007









The following process was used.

    • 1. Screen lecithin through #40 screen.
    • 2. Screen Ibuprofen through #20 screen.
    • 3. Blend lecithin and ibuprofen for 3 minutes.
    • 4. Weigh water in Suitable container. Add incrementally with stirring until an agglomeration is achieved.
    • 5. Dry at room temperature until thoroughly dry.
    • 6. Screen granulation through a #40 screen.


Results.

Agglomeration tastes very bitter. so that blend with additional components was not made.


Example 19

This example evaluated an agglomeration blending approach for Ibuprofen and Lecithin with 50:50 ratio of Ibuprofen to Lecithin using a low quantity of water.


Ibuprofen/Lecithin Agglomeration/Coating/Granulation Formulation.













TABLE 19a






Batch
Total
%
Total


% Solids
Weight
Coating
Lecithin
H2O


in H2O
(g)
(g)
in H2O
(g)







100.00
14.000
14.000
100.0
0.000





















TABLE 19b







Lot
% in
g/batch
kg/batch


Ingredient
Vendor
Number
Granulation
size
size




















Ibuprofen,
SI
7050-
50.000
7.000
0.007


USP
group
3921





Sunflower
Now
None on
50.000
7.000
0.007


Lecithin

container





TOTAL


100.000
14.000
0.014









The following process was used.

    • 1. Screen lecithin through #40 screen.
    • 2. Screen Ibuprofen through #20 screen.
    • 3. Blend lecithin and ibuprofen for 3 minutes.
    • 4. Weigh water in Suitable container. Add incrementally with stirring until an agglomeration is achieved (0.471 g H2O).
    • 5. Dry at room temperature until thoroughly dry.
    • 6. Screen granulation.


Results:

400 mg agglomeration was swallowed dry with some bitterness and a little throat irritation detected.


Granules were too soft and no further blending was done.


Example 20

This example evaluated 7.5% formulation with Citric Acid at 0.5%, 0.25% and 0.125%.









TABLE 20a







Bulk Blend. (IBU-20)












Blend Fill


Batch



Weight
API
Batch
Weight



(mg)
(mg)
(units)
(g)







1,333.3
100.0
38.0
50.665

















TABLE 20b







Bulk Blend. (IBU-20).
















%
mg/blend
g/batch
kg/batch


Ingredient
Vendor
Lot Number
Concentration
fill
size
size
















Ibuprofen,
SI group
7050-3921
7.500
100.000
3.800
0.004


USP








Isomalt
Beneo
L1216907U2
67.550
900.644
34.224
0.034


(Galen IQ)
GMBH







Xylitol
Dupont
1942791649
19.800
263.993
10.032
0.010


(Xivia








CM170)








Organic
Gold
12/2/2016
1.650
21.999
0.836
0.001


Cherry
Coast







Flavor








#652865








All Natural
Virginia
S79315
1.100
14.666
0.557
0.001


Strawberry
Dare







Flavor








#34775








All Natural
Virginia
S79313
1.650
21.999
0.836
0.001


Raspberry
Dare







Flavor








#26507








Edicol 60-70 (guar
Lucid
152/2016
0.250
3.333
0.127
0.000


gum)








Lipoid H
Lipoid
536900-
0.500
6.667
0.253
0.000


20
GMBH
2160013






Sunflower








Lecithin

















TOTAL
100.000
1333.303
50.665
0.051









The following process was used.

    • 1. Screen Ibuprofen, Isomalt, and Xylitol through a #20 screen.
    • 2. Screen flavor through a #40 and lecithin through a #40 screen.
    • 3. Add the following into a plastic cup in the following order:
      • a. Isomalt
      • b. Ibuprofen
      • c. Lecithin
      • d. Flavor
      • e. Guar gum
      • f. Xylitol
    • 4. Blend by rotating the plastic cup at a consistent pace for 3 minutes.









TABLE 20c







Citric Acid 0.5% (IBU-20-1).












Blend Fill


Batch



Weight
API
Batch
Weight



(mg)
(mg)
(units)
(g)







1,333.3
100.0
7.5
10.000

















TABLE 20d







Citric Acid 0.5% (IBU-20-1).
















%
mg/blend
g/batch
kg/batch


Ingredient
Vendor
Lot Number
Concentration
fill
size
size
















Ibuprofen,
SI group
7050-3921
7.500
100.000
0.750
0.001


USP








Isomalt
Beneo
L1216907U2
67.050
893.978
6.705
0.007


(Galen IQ)
GMBH







Xylitol
Dupont
1942791649
19.800
263.993
1.980
0.002


(Xivia








CM170)








Organic
Gold
12/2/2016
1.650
21.999
0.165
0.000


Cherry
Coast







Flavor








#652865








All
Virginia
S79315
1.100
14.666
0.110
0.000


Natural
Dare







Strawberry








Flavor








#34775








All
Virginia
S79313
1.650
21.999
0.165
0.000


Natural
Dare







Raspberry








Flavor








#26507








Edicol 60-70 (guar
Lucid
152/2016
0.250
3.333
0.025
0.000


gum)








Lipoid H
Lipoid
536900-
0.500
6.667
0.050
0.000


20
GMBH
2160013






Sunflower








Lecithin








Citric Acid
Anthony's
5/16/2019
0.500
6.667
0.050
0.000



Almonds
















TOTAL
100.000
1333.303
10.000
0.010
















TABLE 20e







Citric Acid at 0.25% (IBU-20-2).












Blend Fill


Batch



Weight
API
Batch
Weight



(mg)
(mg)
(units)
(g)







1,333.3
100.0
7.5
10.000

















TABLE 20f







Citric Acid at 0.25% (IBU-20-2)
















%
mg/blend
g/batch
kg/batch


Ingredient
Vendor
Lot Number
Concentration
fill
size
size
















Ibuprofen, USP
SI group
7050-3921
7.500
100.000
0.750
0.001


Isomalt
Beneo
L1216907U2
67.300
897.311
6.730
0.007


(Galen IQ)
GMBH







Xylitol (Xivia
Dupont
1942791649
19.800
263.993
1.980
0.002


CM170)








Organic Cherry
Gold
12/2/2016
1.650
21.999
0.165
0.000


Flavor #652865
Coast







All Natural
Virginia
S79315
1.100
14.666
0.110
0.000


Strawberry
Dare







Flavor #34775








All Natural
Virginia
S79313
1.650
21.999
0.165
0.000


Raspberry
Dare







Flavor #26507








Edicol 60-70
Lucid
152/2016
0.250
3.333
0.025
0.000


(guar gum)








Lipoid H 20
Lipoid
536900-
0.500
6.667
0.050
0.000


Sunflower
GMBH
2160013






Lecithin








Citric Acid
Anthony's
5/16/2019
0.250
3.333
0.025
0.000



Almonds
















TOTAL
100.000
1333.303
10.000
0.010
















TABLE 20g







Citric Acid at 0.125% (IBU-20-3).












Blend Fill


Batch



Weight
API
Batch
Weight



(mg)
(mg)
(units)
(g)







1,333.3
100.0
7.5
10.000

















TABLE 20h







Citric Acid at 0.125%(IBU-20-3).
















%
mg/blend
g/batch
kg/batch


Ingredient
Vendor
Lot Number
Concentration
fill
size
size
















Ibuprofen, USP
SI group
7050-3921
7.500
100.000
0.750
0.001


Isomalt
Beneo
L1216907U2
67.425
898.978
6.742
0.007


(Galen IQ)
GMBH







Xylitol (Xivia
Dupont
1942791649
19.800
263.993
1.980
0.002


CM170)








Organic Cherry
Gold
12/2/2016
1.650
21.999
0.165
0.000


Flavor #652865
Coast







All Natural
Virginia
S79315
1.100
14.666
0.110
0.000


Strawberry
Dare







Flavor #34775








All Natural
Virginia
S79313
1.650
21.999
0.165
0.000


Raspberry
Dare







Flavor #26507








Edicol 60-70
Lucid
152/2016
0.250
3.333
0.025
0.000


(guar gum)








Lipoid H 20
Lipoid
536900-
0.500
6.667
0.050
0.000


Sunflower
GMBH
2160013






Lecithin








Citric Acid
Anthony's
5/16/2019
0.125
1.667
0.012
0.000



Almonds
















TOTAL
100.000
1333.303
10.000
0.010









The blending process was as follows.

    • 1. Weigh a 10 g portion of the bulk blend.
    • 2. Screen Citric Acid through a #40 screen.
    • 3. Blend citric acid with the bulk blend for 1 minute.









TABLE 20i







Citric Acid at 0.125% and increased flavorings


(IBU-20-4).












Blend Fill


Batch



Weight
API
Batch
Weight



(mg)
(mg)
(units)
(g)







1,356.2
100.0
7.5
10.172

















TABLE 20j







Citric Acid at 0.125% and increased flavorings (IBU-20-4).
















%
mg/blend
g/batch
kg/batch


Ingredient
Vendor
Lot Number
Concentration
fill
size
size
















Ibuprofen, USP
SI group
7050-3921
7.374
100.000
0.750
0.001


Isomalt
Beneo
L1216907U2
65.951
894.427
6.708
0.007


(Galen IQ)
GMBH







Xylitol (Xivia








CM170)
Dupont
1942791649
19.800
268.528
2.014
0.002


Organic Cherry
Gold
12/2/2016
2.000
27.124
0.203
0.000


Flavor #652865
Coast







All Natural
Virginia
S79315
2.000
27.124
0.203
0.000


Strawberry
Dare







Flavor #34775








All Natural
Virginia
S79313
2.000
27.124
0.203
0.000


Raspberry
Dare







Flavor #26507








Edicol 60-70
Lucid
152/2016
0.250
3.391
0.025
0.000


(guar gum)








Lipoid H 20
Lipoid
536900-
0.500
6.781
0.051
0.000


Sunflower
GMBH
2160013






Lecithin








Citric Acid
Anthony's
5/16/2019
0.125
1.695
0.013
0.000



Almonds
















TOTAL
100.000
1356.194
10.171
0.010









The Blend process was as follows.

    • 1. Weigh a 10 g portion of the bulk blend.
    • 2. Screen flavors through a #40 and add the difference.
      • a. Cherry: 0.035
      • b. Strawberry: 0.09
      • c. Raspberry: 0.035
    • 3. Screen Citric Acid through a #40 screen.
    • 4. Blend Flavors and Citric Acid for 1 minute.


TOTAL Weight=10.172 g


Results:

Citric Acid from 0.5-0.25% was too sour.


Citric Acid at 0.125% (IBU-020-3) lessens the sour flavor but does bring out the fruit complex.


IBU-20-4:


With 2.712 g dry sample, flavor was very intense with a little spice note. Sample was not sour but brought out a little bit of tartness. Although not swallowed; there was a little bit of throat irritation.


With 2.712 g sample in 1 tsp water, swallowed, flavor and sweetness were excellent with no bitterness or throat irritation.


Example 21

This example repeats the IBU-020-4 formulation in Example 29 at a 50 g batch weight.









TABLE 21a







Citric Acid at 0.125%












Blend Fill


Batch



Weight
API
Batch
Weight



(mg)
(mg)
(units)
(g)







1,333.3
100.0
38.0
50.665

















TABLE 21b







Citric Acid at 0.125%,
















%
mg/blend
g/batch
kg/batch


Ingredient
Vendor
Lot Number
Concentration
fill
size
size
















Ibuprofen, USP
SI group
7050-3921
7.500
100.000
3.800
0.004


Isomalt
Beneo
L1216907U2
65.825
877.645
33.350
0.033


(Galen IQ)
GMBH







Xylitol
Dupont
1942791649
19.800
263.993
10.032
0.010


(Xivia








CM170)








Organic Cherry
Gold
12/2/2016
2.000
26.666
1.013
0.001


Flavor #652865
Coast







All Natural
Virginia
S79315
2.000
26.666
1.013
0.001


Strawberry
Dare







Flavor #34775








All Natural
Virginia
S79313
2.000
26.666
1.013
0.001


Raspberry
Dare







Flavor #26507








Edicol 60-70
Lucid
152/2016
0.250
3.333
0.127
0.000


(guar gum)








Lipoid H 20
Lipoid
536900-
0.500
6.667
0.253
0.000


Sunflower
GMBH
2160013






Lecithin








Citric Acid
Anthony's
5/16/2019
0.125
1.667
0.063
0.000



Almonds
















TOTAL
100.000
1333.303
50.665
0.051









The blend process was as follows.

    • 1. Screen Ibuprofen, Isomalt, and Xylitol through a #20 screen.
    • 2. Screen flavor and citric acid through a #40 and lecithin through a #40 screen.
    • 3. Add the following into a plastic cup in the following order:
      • a. Isomalt
      • b. Ibuprofen
      • c. Lecithin
      • d. Flavors
      • e. Citric acid
      • f. Guar gum
      • g. Xylitol
    • 4. Blend by rotating the plastic cup at a consistent pace for 3 minutes.


Results:

With 2.666 g dry sample, swallow flavor and sweetness were excellent with no bitterness and very little throat irritation.


With 2.666 g sample in 1 tsp. water, swallowed, flavor and sweetness were excellent with no bitterness and no throat irritation.


Example 22

This example evaluated the formula in example 21, but with a 25% reduction in flavor components.














TABLE 22a







Blend Fill


Batch



Weight
API
Batch
Weight



(mg)
(mg)
(units)
(g)









1,333.3
100.0
38.0
50.665























TABLE 22b








%
mg/blend
g/batch
kg/batch


Ingredient
Vendor
Lot Number
Concentration
fill
size
size





















Ibuprofen, USP
SI group
7050-3921
7.500
100.000
3.800
0.004


Isomalt
Beneo
L1216907U2
67.325
897.644
34.110
0.034


(Galen IQ)
GMBH







Xylitol (Xivia
Dupont
1942791649
19.800
263.993
10.032
0.010


CM170)








Organic Cherry
Gold
12/2/2016
1.500
20.000
0.760
0.001


Flavor #652865
Coast







All Natural
Virginia
S79315
1.500
20.000
0.760
0.001


Strawberry
Dare







Flavor #34775








All Natural
Virginia
S79313
1.500
20.000
0.760
0.001


Raspberry
Dare







Flavor #26507








Edicol 60-70
Lucid
152/2016
0.250
3.333
0.127
0.000


(guar gum)








Lipoid H 20
Lipoid
536900-
0.500
6.667
0.253
0.000


Sunflower
GMBH
2160013






Lecithin








Citric Acid
Anthony's
5/16/2019
0.125
1.667
0.063
0.000



Almonds
















TOTAL
100.000
1333.303
50.665
0.051









The blend Process was as follows.

    • 1. Screen Ibuprofen, Isomalt, and Xylitol through a #20 screen.
    • 2. Screen flavor and citric acid through a #40 and lecithin through a #40 screen.
    • 3. Add the following into a plastic cup in the following order:
      • a. Isomalt
      • b. Ibuprofen
      • c. Lecithin
      • d. Flavors
      • e. Citric acid
      • f. Guar gum
      • g. Xylitol
    • 4. Blend by rotating the plastic cup at a consistent pace for 3 minutes.


Results:

With 2.666 g dry sample, swallowed, flavor intensity and sweetness were good with light spicy flavor, no bitterness and little throat irritation.


With 2.666 g sample 1 tsp. water, flavor intensity and sweetness were good with no bitterness and no throat irritation.


Example 23

This example evaluated a formulation with reduced flavor components (33% reduction compared to example 22).














TABLE 23a







Blend Fill


Batch



Weight
API
Batch
Weight



(mg)
(mg)
(units)
(g)









1,333.3
100.0
38.0
50.665























TABLE 23b








%
mg/blend
g/batch
kg/batch


Ingredient
Vendor
Lot Number
Concentration
fill
size
size





















Ibuprofen, USP
SI group
7050-3921
7.500
100.000
3.800
0.004


Isomalt
Beneo
L1216907U2
68.825
917.644
34.870
0.035


(Galen IQ)
GMBH







Xylitol (Xivia
Dupont
1942791649
19.800
263.993
10.032
0.010


CM170)








Organic Cherry
Gold
12/2/2016
1.000
13.333
0.507
0.001


Flavor #652865
Coast







All Natural
Virginia
S79315
1.000
13.333
0.507
0.001


Strawberry
Dare







Flavor #34775








All Natural
Virginia
S79313
1.000
13.333
0.507
0.001


Raspberry
Dare







Flavor #26507








Edicol 60-70
Lucid
152/2016
0.250
3.333
0.127
0.000


(guar gum)








Lipoid H 20
Lipoid
536900-
0.500
6.667
0.253
0.000


Sunflower
GMBH
2160013






Lecithin








Citric Acid
Anthony's
5/16/2019
0.125
1.667
0.063
0.000



Almonds
















TOTAL
100.000
1333.303
50.665
0.051









The blend process was as follows.

    • 1. Screen Ibuprofen, Isomalt, and Xylitol through a #20 screen.
    • 2. Screen flavor and citric acid through a #40 and lecithin through a #40 screen.
    • 3. Add the following into a plastic cup in the following order:
      • a. Isomalt
      • b. Ibuprofen
      • c. Lecithin
      • d. Flavors
      • e. Citric acid
      • f. Guar gum
      • g. Xylitol
    • 4. Blend by rotating the plastic cup at a consistent pace for 3 minutes.


Results:

With 2.666 g dry sample, swallowed, flavor intensity and sweetness were good with no bitterness and little throat irritation.


With 2.666 g sample in 1 tsp. water, flavor intensity and sweetness were good with no bitterness and no throat irritation.


Example 24

This example evaluated a formulation with a change in Cherry flavoring supplier from GC to VC.














TABLE 24a







Blend Fill


Batch



Weight
API
Batch
Weight



(mg)
(mg)
(units)
(g)









1,333.3
100.0
38.0
50.665























TABLE 25b








%
mg/blend
g/batch
kg/batch


Ingredient
Vendor
Lot Number
Concentration
fill
size
size





















Ibuprofen, USP
SI group
7050-3921
7.500
100.000
3.800
0.004


Isomalt
Beneo
L1216907U2
68.825
917.644
34.870
0.035


(Galen IQ)
GMBH







Xylitol (Xivia
Dupont
1942791649
19.800
263.993
10.032
0.010


CM170)








All Natural
Virginia
S79579
1.000
13.333
0.507
0.001


Cherry Flavor
Dare







#34327








All Natural
Virginia
S79315
1.000
13.333
0.507
0.001


Strawberry
Dare







Flavor #34775








All Natural
Virginia
S79313
1.000
13.333
0.507
0.001


Raspberry
Dare







Flavor #26507








Edicol 60-70
Lucid
152/2016
0.250
3.333
0.127
0.000


(guar gum)








Lipoid H 20
Lipoid
536900-
0.500
6.667
0.253
0.000


Sunflower
GMBH
2160013






Lecithin








Citric Acid
Anthony's
5/16/2019
0.125
1.667
0.063
0.000



Almonds
















TOTAL
100.000
1333.303
50.665
0.051









The blend process was as follows.

    • 1. Screen Ibuprofen, Isomalt, and Xylitol through a #20 screen.
    • 2. Screen flavor and citric acid through a #40 and lecithin through a #40 screen.
    • 3. Add the following into a plastic cup in the following order:
      • a. Isomalt
      • b. Ibuprofen
      • c. Lecithin
      • d. Flavors
      • e. Citric acid
      • f. Guar gum
      • g. Xylitol
    • 4. Blend by rotating the plastic cup at a consistent pace for 3 minutes.


Results:

With 2.666 g dry sample swallowed, flavor and sweetness were excellent with no bitterness and very little throat irritation.


With 2.666 g sample in 1 tsp. water, flavor and sweetness were excellent with no bitterness and no throat irritation. Overall the VD Cherry flavor is equal or superior to the GC cherry.


Example 25

This example evaluated a change from VD raspberry (color) to VD raspberry (colorless). Otherwise, all conditions were the same as in example 24.














TABLE 25a







Blend Fill


Batch



Weight
API
Batch
Weight



(mg)
(mg)
(units)
(g)









1,333.3
100.0
38.0
50.665























TABLE 25b








%
mg/blend
g/batch
kg/batch


Ingredient
Vendor
Lot Number
Concentration
fill
size
size





















Ibuprofen, USP
SI group
7050-3921
7.500
100.000
3.800
0.004


Isomalt
Beneo
L1216907U2
68.825
917.644
34.870
0.035


(Galen IQ)
GMBH







Xylitol (Xivia
Dupont
1942791649
19.800
263.993
10.032
0.010


CM170)








All Natural
Virginia
S79579
1.000
13.333
0.507
0.001


Cherry Flavor
Dare







#34327








All Natural
Virginia
S79315
1.000
13.333
0.507
0.001


Strawberry
Dare







Flavor #34775








All Natural
Virginia
S79313
1.000
13.333
0.507
0.001


Raspberry
Dare







Flavor #20625








Edicol 60-70
Lucid
152/2016
0.250
3.333
0.127
0.000


(guar gum)








Lipoid H 20
Lipoid
536900-
0.500
6.667
0.253
0.000


Sunflower
GMBH
2160013






Lecithin








Citric Acid
Anthony's
5/16/2019
0.125
1.667
0.063
0.000



Almonds







TOTAL


100.000
1333.303
50.665
0.051









The blend process was as follows.

    • 1. Screen Ibuprofen, Isomalt, and Xylitol through a #20 screen.
    • 2. Screen flavor and citric acid through a #40 and lecithin through a #40 screen.
    • 3. Add the following into a plastic cup in the following order:
      • a. Isomalt
      • b. Ibuprofen
      • c. Lecithin
      • d. Flavors
      • e. Citric acid
      • f. Guar gum
      • g. Xylitol
    • 4. Blend by rotating the plastic cup at a consistent pace for 3 minutes.


Results:

With 2.666 g dry sample, the raspberry flavor was too strong with a volatile essence.


Example 26

This example evaluated a formulation with VD Raspberry (colorless) in an amount (0.5%).














TABLE 26a







Blend Fill


Batch



Weight
API
Batch
Weight



(mg)
(mg)
(units)
(g)









1,333.3
100.0
38.0
50.665























TABLE 26b








%
mg/blend
g/batch
kg/batch


Ingredient
Vendor
Lot Number
Concentration
fill
size
size





















Ibuprofen, USP
SI group
7050-3921
7.500
100.000
3.800
0.004


Isomalt
Beneo
L1216907U2
69.325
924.310
35.124
0.035


(Galen
IQ)
GMBH






Xylitol (Xivia
Dupont
1942791649
19.800
263.993
10.032
0.010


CM170)








All Natural
Virginia
S79579
1.000
13.333
0.507
0.001


Cherry Flavor
Dare







#34327








All Natural
Virginia
S79315
1.000
13.333
0.507
0.001


Strawberry
Dare







Flavor #34775








All Natural
Virginia
S79577
0.500
6.667
0.253
0.000


Raspberry
Dare







Flavor #20625








Edicol 60-70
Lucid
152/2016
0.250
3.333
0.127
0.000


(guar gum)








Lipoid H 20
Lipoid
536900-
0.500
6.667
0.253
0.000


Sunflower
GMBH
2160013






Lecithin








Citric Acid
Anthony's
5/16/2019
0.125
1.667
0.063
0.000



Almonds
















TOTAL
100.000
1333.303
50.665
0.051









The blend process was as follows.

    • 1. Screen Ibuprofen, Isomalt, and Xylitol through a #20 screen.
    • 2. Screen flavor and citric acid through a #40 and lecithin through a #40 screen.
    • 3. Add the following into a plastic cup in the following order:
      • a. Isomalt
      • b. Ibuprofen
      • c. Lecithin
      • d. Flavors
      • e. Citric acid
      • f. Guar gum
      • g. Xylitol
    • 4. Blend by rotating the plastic cup at a consistent pace for 3 minutes.


Results:

With 2.666 g dry sample, swallowed, flavor was much improved with the raspberry much less overwhelming over the other flavors compared to example 25 and with a little bit of volatile essence through the nose.


Example 27

This example evaluated a formulation with VD Raspberry (colorless) in an amount (0.25%).














TABLE 27a







Blend Fill


Batch



Weight
API
Batch
Weight



(mg)
(mg)
(units)
(g)









1,333.3
100.0
38.0
50.665























TABLE 27b








%
mg/blend
g/batch
kg/batch


Ingredient
Vendor
Lot Number
Concentration
fill
size
size





















Ibuprofen, USP
SI group
7050-3921
7.500
100.000
3.800
0.004


Isomalt
Beneo
L1216907U2
69.575
927.643
35.250
0.035


(Galen IQ)
GMBH







Xylitol (Xivia
Dupont
1942791649
19.800
263.993
10.032
0.010


CM170)








All Natural
Virginia
S79579
1.000
13.333
0.507
0.001


Cherry Flavor
Dare







#34327








All Natural
Virginia
S79315
1.000
13.333
0.507
0.001


Strawberry
Dare







Flavor #34775








All Natural
Virginia
S79577
0.250
3.333
0.127
0.000


Raspberry
Dare







Flavor #20625








Edicol 60-70
Lucid
152/2016
0.250
3.333
0.127
0.000


(guar gum)








Lipoid H 20
Lipoid
536900-
0.500
6.667
0.253
0.000


Sunflower
GMBH
2160013






Lecithin








Citric Acid
Anthony's
5/16/2019
0.125
1.667
0.063
0.000



Almonds
















TOTAL
100.000
1333.303
50.665
0.051









The blend process was as follows.

    • 1. Screen Ibuprofen, Isomalt, and Xylitol through a #20 screen.
    • 2. Screen flavor and citric acid through a #40 and lecithin through a #40 screen.
    • 3. Add the following into a plastic cup in the following order:
      • a. Isomalt
      • b. Ibuprofen
      • c. Lecithin
      • d. Flavors
      • e. Citric acid
      • f. Guar gum
      • g. Xylitol
    • 4. Blend by rotating the plastic cup at a consistent pace for 3 minutes.


Results:

With 2.666 g dry sample, swallowed, raspberry flavor was a little too intense with spice note and no volatile essence or bitterness and little throat irritation.


Example 28

This example evaluated a formulation with VD Raspberry (colorless) in an amount of 0.1%.














TABLE 28a







Blend Fill


Batch



Weight
API
Batch
Weight



(mg)
(mg)
(units)
(g)









1,333.3
100.0
38.0
50.665























TABLE 28b








%
mg/blend
g/batch
kg/batch


Ingredient
Vendor
Lot Number
Concentration
fill
size
size





















Ibuprofen, USP
SI group
7050-3921
7.500
100.000
3.800
0.004


Isomalt
Beneo
L1216907U2
69.725
929.643
35.326
0.035


(Galen IQ)
GMBH







Xylitol (Xivia
Dupont
1942791649
19.800
263.993
10.032
0.010


CM170)








All Natural
Virginia
S79579
1.000
13.333
0.507
0.001


Cherry Flavor
Dare







#34327








All Natural
Virginia
S79315
1.000
13.333
0.507
0.001


Strawberry
Dare







Flavor #34775








All Natural
Virginia
S79577
0.100
1.333
0.051
0.000


Raspberry
Dare







Flavor #20625








Edicol 60-70
Lucid
152/2016
0.250
3.333
0.127
0.000


(guar gum)








Lipoid H 20
Lipoid
536900-
0.500
6.667
0.253
0.000


Sunflower
GMBH
2160013






Lecithin








Citric Acid
Anthony's
5/16/2019
0.125
1.667
0.063
0.000



Almonds
















TOTAL
100.000
1333.303
50.665
0.051









The blend process was as follows.

    • 1. Screen Ibuprofen, Isomalt, and Xylitol through a #20 screen.
    • 2. Screen flavor and citric acid through a #40 and lecithin through a #40 screen.
    • 3. Add the following into a plastic cup in the following order:
      • a. Isomalt
      • b. Ibuprofen
      • c. Lecithin
      • d. Flavors
      • e. Citric acid
      • f. Guar gum
      • g. Xylitol
    • 4. Blend by rotating the plastic cup at a consistent pace for 3 minutes.


Results:

With 2.666 g dry sample swallowed, flavor intensity was at the right level, but Raspberry was still dominating other flavors with no bitterness and little throat irritation.


With 2.666 g sample in 1 tsp. water and no swallowing, flavor intensity was good.


Example 29

This example evaluated an ibuprofen powder blend compacted into a tablet. This is from the same formula as example 28 with the addition of 1% Magnesium Stearate added as a lubricant. The target weight of 1.333 g of powder contains a target dose of 100 mg of ibuprofen. Tablets were compressed on a rotary tablet press.











TABLE 29a







Avg. Applied
Tablet Weight (g)
Statistics















Force (kN)
No. 1
No. 2
No. 3
No. 4
No.5
No. 6
Avg.
% RSD


















3.68
1.336
1.340
1.338
1.33 
1.325
1.327
1.333
0.4


4.64
1.325
1.321
1.33 
1.322
1.338
1.337
1.329
0.5


5.50
1.322
1.329
1.331
1.333
1.338
1.328
1.330
0.4


7.00
1.335
1.329
1.338
1.332
1.331
1.325
1.332
0.3


8.16
1.338
1.341
1.336
1.337
1.342
1.344
1.340
0.2


9.24
1.344
1.358
1.355
1.346
1.348
1.344
1.349
0.4


11.18
1.364
1.360
1.364
1.350
1.348
1.370
1.359
0.6


















TABLE 29b







Avg. Applied
Tablet Thickness (mm)
Statistics















Force (kN)
No. 1
No. 2
No. 3
No. 4
No.5
No. 6
Avg.
% RSD


















3.68
5.72
5.68
5.67
5.65
5.62
5.59
5.66
0.7


4.64
5.48
5.47
5.48
5.49
5.48
5.47
5.48
0.1


5.50
5.34
5.44
5.40
5.35
5.35
5.36
5.37
0.7


7.00
5.23
5.15
5.16
5.17
5.23
5.23
5.20
0.7


8.16
5.12
5.07
5.08
5.08
5.09
5.08
5.09
0.3


9.24
4.98
5.02
4.98
4.96
4.94
4.91
4.97
0.7


11.18
4.86
4.84
4.85
4.87
4.86
4.90
4.86
0.4


















TABLE 29c







Avg. Applied
Diametrical Breaking Force (N)
Statistics















Force (kN)
No. 1
No. 2
No. 3
No. 4
No. 5
No. 6
Avg.
% RSD


















3.68
11
16
14
14
15
16
14
11.9


4.64
18
16
19
17
18
17
18
5.5


5.50
19
22
24
21
20
25
22
9.7


7.00
30
31
31
27
30
30
30
4.5


8.16
35
39
38
36
34
38
37
4.9


9.24
44
34
44
43
43
45
42
8.8


11.18
51
51
52
48
48
51
50
3.1


















TABLE 29d







Avg. Applied
Diametrical Breaking Force (kp)
Statistics















Force (kN)
No. 1
No. 2
No. 3
No. 4
No. 5
No. 6
Avg.
% RSD


















3.68
1.1
1.6
1.4
1.4
1.5
1.6
1.5
11.9


4.64
1.8
1.6
1.9
1.7
1.8
1.7
1.8
5.5


5.50
1.9
2.2
2.4
2.1
2.0
2.5
2.2
9.7


7.00
3.1
3.2
3.2
2.8
3.1
3.1
3.0
4.5


8.16
3.6
4.0
3.9
3.7
3.5
3.9
3.7
4.9


9.24
4.5
3.5
4.5
4.4
4.4
4.6
4.3
8.8


11.18
5.2
5.2
5.3
4.9
4.9
5.2
5.1
3.1









The Ibuprofen powder blend was compacted using the following tablet tooling: 18 mm round, flat-face tooling according to Table 29A. The resultant thicknesses of the compacted tablets are provided in Table 29B, and the diametrical breaking forces of the resultant tablets are provided in Tables 29C and 29D.


The data demonstrates that chewable, swallowable and/or orally disintegrating tablets can be produced with good weight control, acceptable thickness and breaking force.


This formula with the magnesium stearate is functional for the dry powder dosage form, suspension dosage form and the chewable tablet. Those of skill in the art will recognize the other lubricants including but not limited to stearic acid, calcium stearate, sodium stearate, sodium stearyl fumarate (PRUV®), talc, and hydrogenated soybean oil (STEROTEX®) can be used in the formula.


Other Embodiments

The detailed description set-forth above is provided to aid those skilled in the art in practicing the present invention. However, the invention described and claimed herein is not to be limited in scope by the specific embodiments herein disclosed because these embodiments are intended as illustration of several aspects of the invention. Any equivalent embodiments are intended to be within the scope of this invention. Indeed, various modifications of the invention in addition to those shown and described herein will become apparent to those skilled in the art from the foregoing description which do not depart from the spirit or scope of the present inventive discovery. Such modifications are also intended to fall within the scope of the appended claims.


References Cited

All publications, patents, patent applications and other references cited in this application are incorporated herein by reference in their entirety for all purposes to the same extent as if each individual publication, patent, patent application or other reference was specifically and individually indicated to be incorporated by reference in its entirety for all purposes. Citation of a reference herein shall not be construed as an admission that such is prior art to the present invention.


Publications incorporated herein by reference in their entirety include:

    • 1. Sabate E. Adherence to Long Term Therapies: Evidence for Action. World Health Organization. 2003. Available at: http://apps.who.int/medicinedocs/pdf/s4883e/s4883e.pdf.
    • 2. Fass R., et al., Pharmacokinetic comparison of orally-disintegrating metoclopramide with conventional metoclopramide tablet formulation in healthy volunteers, (2009) Aliment Pharmacol Ther 30, 301-306.
    • 3. Mennella, J A et al., The Bad Taste of Medicines: Overview of Basic Research on Bitter Taste, Clin Ther (2013) 35:1225-1246.
    • 4. Walsh, Jet al., Playing hide and seek with poorly tasting paediatric medicines: Do not forget the excipients, Advanced Drug Delivery Reviews (2014) 73:14-33.
    • 5. Kanabar, D. J., A clinical and safety review of paracetamol and ibuprofen in children, Inflammopharmacol (2017) 25:1-9; 6.
    • 6. Kelley, B. P., Ibuprofen does not increase bleeding risk in plastic surgery: a systematic review and meta-analysis, Plast Reconstr Surg, (2016) 137:1309-1316.
    • 7. Khalifa, N., et al., Use of ibuprofen sustained release for treating osteoarthritic pain: findings from 15 general medical practices in Egypt, Rheumatology: Research and Reviews (2014) 6:49-56.
    • 8. de Klerk E., Patient compliance in rheumatoid arthritis, polymyalgia rheumatica, and gout, J Rheumatol, (2003) 30:44-54.
    • 9. Rainsford K D, Ibuprofen: pharmacology, efficacy and safety, Inflammopharmacology. (2009) 7:275-342.
    • 10. Rockwell W B and Ehrlich H P. Ibuprofen in acute-care therapy, Ann Surg. (1990) 211:78-83.
    • 11. Shin et al., Pharmacokinetic and pharmacodynamic evaluation according to absorption differences in three formulations of ibuprofen, Drug Des Devel Ther. (2017) 11:135-141.
    • 12. Elworthy P H, et al., The Physical Chemistry of Lecithins, J Pharmacy Pharmacol (1956) 8:1001-1018.

Claims
  • 1. A free-flowing dry powder oral formulation suitable for administration in each of an aqueous solution, aqueous dispersion, tablet, and powder dosage form, wherein the formulation comprises an active pharmaceutical ingredient (API) in an amount from about 3% w/w to about 15% w/w, a surfactant or emulsifier in an amount from0.1% w/w to 1% w/w, a galactomannan in an amount from about 0.05% w/w to about 0.5% w/w, isomalt in an amount of from about 60% w/w to about 90% w/w, one or more flavoring agents in an amount from about 0.5% w/w to about 5% w/w and an organic acid in an amount from about 0.05% w/w to about 0.5% w/w, in a pharmaceutically acceptable preparation.
  • 2. The formulation of claim 1, wherein the API is ibuprofen in an amount of about 7.5% w/w.
  • 3. The formulation of claim 2, wherein the surfactant or emulsifier is present in an amount of about 0.5% w/w.
  • 4. The formulation of claim 3, wherein the galactomannan is present in an amount of about 0.25% w/w.
  • 5. The formulation of claim 4, wherein the organic acid comprises citric acid in an amount of about 0.125% w/w.
  • 6. The formulation of claim 5, wherein the one or more flavoring agents are present in an amount of about 3% w/w.
  • 7. A formulation suitable for oral administration in a unit dosage form selected from powder, granulation, tablet, sphere, or capsule, wherein the formulation comprises an active pharmaceutical ingredient (API) in an amount from about 3% w/w to about 15% w/w, a surfactant or emulsifier in an amount from0.1% w/w to 1% w/w, a galactomannan in an amount from about 0.05% w/w to about 0.5% w/w, one or more sweetening agents in an amount of from about 1.0% w/w to about 90% w/w, one or more flavoring agents in an amount from about 0.5% w/w to about 5% w/w and an organic acid in an amount from about 0.05% w/w to about 0.5% w/w, in a pharmaceutically acceptable preparation.
  • 8. The formulation of claim 7, wherein the unit dose form is a tablet.
  • 9. The formulation of claim 8, wherein the tablet is a chewable tablet, a swallowable tablet, or a quick dissolving tablet.
  • 10. The formulation of claim 7, wherein the API is a non-steroidal anti-inflammatory drug (NSAID).
  • 11. The formulation of claim 10, wherein the NSAID is ibuprofen.
  • 12. The formulation of claim 11, wherein the wherein the unit dosage form comprises ibuprofen in an amount of about 50, about 75, about 100, about 200, about 400, about 600, or about 800 mg.
  • 13. The formulation of claim 7, wherein the one or more sweetening agents comprises isomalt.
  • 14. The formulation of claim 7, wherein the formulation comprises an active pharmaceutical ingredient (API) in an amount of about 7.5% w/w, a surfactant or emulsifier in an amount of about 0.5% w/w, a galactomannan in an amount of about 0.25% w/w, isomalt in an amount of from about 60% w/w to about 90% w/w, one or more flavoring agents in an amount of about 3.0% w/w, and citric acid in an amount of about 0.125% w/w.
  • 15. The formulation of claim 7, wherein the API is selected from the group consisting of aspirin, ibuprofen, naproxen, ketoprofen, sulindac, etodolac, fenoprofen, diclofenac, flurbiprofen, ketorolac, piroxicam, indomethacin, mefenamic, meloxicam, nabumetone, oxaprozin, ketoprofen, meclofenamate, tolmetin and salsalate.
  • 16. A method of preparing a dry powder oral formulation of an API suitable for administration in each of an aqueous solution, aqueous dispersion, tablet, and powder dosage form, the method comprising, combining, in any order, a) an API in an amount from about 3% w/w to about 15% w/w,b) a surfactant or emulsifier in an amount from 0.1% w/w to 1% w/wc) a galactomannan in an amount from about 0.05% w/w to about 0.5% w/w,d) one or more sweetening agents in an amount from about 1.0% w/w to about 90% w/w,e) one or more flavoring agents in an amount from about 0.5% w/w to about 5% w/w, andf) an organic acid in an amount from about 0.05% w/w to about 0.5% w/w.
  • 17. The method of claim 16, wherein the API is selected from the group consisting of aspirin, ibuprofen, naproxen, ketoprofen, sulindac, etodolac, fenoprofen, diclofenac, flurbiprofen, ketorolac, piroxicam, indomethacin, mefenamic, meloxicam, nabumetone, oxaprozin, ketoprofen, meclofenamate, tolmetin and salsalate.
  • 18. The method of claim 16, wherein the API is ibuprofen.
  • 19. The method of claim 16, wherein the sweetening agent comprises isomalt.
  • 20. The method of claim 19, wherein the isomalt is present in an amount of from about 60% w/w to about 90% w/w.
CROSS-REFERENCE TO RELATED APPLICATIONS

This application is a continuation of U.S. application Ser. No. 18/124,462, filed Mar. 21, 2023, which is a continuation of U.S. application Ser. No. 17/245,414, filed Apr. 30, 2021, which is a continuation of U.S. application Ser. No. 16/591,427, filed Oct. 2, 2019, now issued as 11,026,886, on Jun. 8, 2021, which is a continuation of U.S. application Ser. No. 15/838,254 filed Dec. 11, 2017, now issued as U.S. Pat. No. 10,471,006, on Nov. 12, 2019, which claims priority from U.S. Provisional Application Ser. No. 62/529,170 filed on Jul. 6, 2017, which are incorporated herein by reference in its entirety.

Provisional Applications (1)
Number Date Country
62529170 Jul 2017 US
Continuations (4)
Number Date Country
Parent 18124462 Mar 2023 US
Child 18656131 US
Parent 17245414 Apr 2021 US
Child 18124462 US
Parent 16591427 Oct 2019 US
Child 17245414 US
Parent 15838254 Dec 2017 US
Child 16591427 US