The invention relates to a blender for mixing ingredients, typically ice cream, frozen yoghurt or other base product with condiments (fruits, nuts, etc), flavours or liquids (e.g. milk), to form a homogenous and well mixed product, typically a soft smooth dessert or drink such as a milk shake or smoothie.
Blenders for mixing frozen product, such as ice cream, to a substantially soft, smooth product are known. These known blenders are disclosed in U.S. Pat. Nos. 7,503,687, 5,439,289, 5067819, 4828398, 4974965 and 3352543 respectively, in which a variety of additives such as fruits, nuts, biscuits, confectionary, flavourings, essences, etc can be rapidly mixed with a frozen product.
Whilst the above mentioned published patents had advantages over the prior art they have disadvantages, such as the use of a hand lever and/or belt/pulley/gear arrangement for the raising and lowering of the mixing bowl relative to the auger.
It is an object of the invention to provide a blender for mixing ingredients (typically ice cream, frozen yoghurt or other base product with condiments (fruits, nuts, etc), flavours or liquids (e.g. milk)) to form a homogenous and well mixed product (typically a soft smooth dessert or drink such as a milk shake or smoothie) that ameliorates some of the disadvantages and limitations of the known art or at least provide the public with a useful choice.
In a first aspect the invention resides in a blender for mixing ingredients, typically ice cream, frozen yoghurt or other base product with condiments (fruits, nuts, etc), flavours or liquids (e.g. milk), to form a homogenous and well mixed product, typically a soft smooth dessert or drink such as a milk shake or smoothie, the blender includes:
Preferably, the column defines an interior space in which the ball screw mechanism is situated.
Preferably, the ball screw mechanism includes:
Preferably, the ball screw is drivingly connected to a reversible motor housed in the interior of the base such that ball screw can be rotated in one direction to move the screw block up the length of the ball screw and can be rotated in the opposite direction to move the screw block down the length of the ball screw.
Preferably, the reversible motor is a variable speed DC motor so that the speed of rotation of the screw ball can be varied and controlled.
Preferably, the reversible motor is coupled to a gear reduction box situated between the reversible motor and the ball screw.
Preferably, the base includes a PLC therein to control the operation of the reversible motor and the drive motor.
Preferably, that base includes therein all the electronic components required for the operation and control of the blender.
Preferably, the base includes start and stop switches for starting and stopping the operation of the blender.
Preferably, the base has adjustable feet depending downwardly therefrom.
Preferably, the base includes a horizontal upper base plate.
Preferably, the base includes a drip tray situated directly below and in alignment with mixing bowl.
Preferably, a vertically aligned slot in the column, where the slot extends a portion of the length of the column.
Preferably, the screw block has a portion that extends through the slot whereby the distal end of said portion is connected to a collar positioned on and surrounding the circumference of the column.
Preferably, the collar is adapted to slide up and down the column as the screw block is caused to move up and down the ball screw.
Preferably, the collar is attached to the mixing bowl holder whereby the mixing bowl holder extends outwardly from the collar and situated to be positioned in coaxial alignment with auger such that the mixing bowl holder is adapted to move the mixing bowl toward the auger when the collar is caused to move in an upward direction by the ball screw mechanism and to move away from the auger when the collar is moved in a downward direction by the ball screw mechanism.
Preferably, the mixing bowl is releasably held to the mixing bowl holder by co-operating holding means on the mixing bowl and mixing bowl holder.
Preferably, the holding means are a quick release camlock mechanism.
Preferably, the mixing bowl is a tapered cone with the taper pointing toward the base and interior of said cone is dimensioned to fully accommodate the auger therein.
Preferably, the auger has a tapered screw that tapers to a tip.
Preferably, the tapered tip of the auger is adapted to be situated above and adjacent the tapered interior bottom of the cone when the auger is positioned fully in to the interior of the said cone so as to achieve maximum and efficient mixing of the ingredients within the mixing cone.
Preferably, the splash guard is circular and has a diameter slightly less than the diameter of the open end of the mixing bowl.
Preferably, the splash guard is retained in position above the auger by an outer collar retainer positioned between the splash guard and the bottom surface of the upper housing.
Preferably, a vertical oriented activation holder is positioned within the interior of the column, the activation holder has a plurality of activation means along its length.
Preferably, the activation holder extends along and parallel to the longitudinal axis of the column and is spaced a distance from the screw ball such that as the screw block moves along the length of the ball screw it passes and activates the activation means in order to determine the relative position of the mixing bowl relative to the auger.
Preferably, each activation means is connected to the PLC that upon a respective activation of a respective activation means controls the operation of variable speed DC motor and drive motor.
Preferably, there are at least three activation means, namely:
Preferably, a fourth activation means is situated between the second and third activation means, whereby the fourth activation means when activated by the screw block further slows the speed of the variable DC motor and thus the movement of the mixing bowl platform.
Preferably, the fourth activation means is positioned 30 mm below the third activation means.
Preferably, the activation means are switches.
Preferably, the switches are reed switches.
Preferably, the activation means are sensors.
Preferably, the sensors are LED sensors
Preferably, the mixing bowl has an extrusion outlet at its bottom to allow extrusion of the mixed mixture from the mixing bowl.
Preferably, the extrusion outlet has a valve such that when the mixing cone is used to make smoothies or milk shakes the valve can be closed.
Preferably, the mixing bowl has a handle.
Any other aspects herein described
The invention will now be described, by way of example only, by reference to the accompanying drawings:
The following description will describe the invention in relation to preferred embodiments of the invention, namely a blender for mixing ingredients, typically ice cream, frozen yoghurt or other base product with condiments (fruits, nuts, etc), flavours or liquids (e.g. milk), to form a homogenous and well mixed product, typically a soft smooth dessert or drink such as a milk shake or smoothie. The invention is in no way limited to these preferred embodiments as they are purely to exemplify the invention only and that possible variations and modifications would be readily apparent without departing from the scope of the invention.
The blender as shown in
The blender B includes an upper frame 21 supported and spaced above a hollow base 2 by a hollow column 15A. The upper frame 21 includes drive motor 16, drive belt 17, drive pulleys 18, drive shaft 18A for driving auger 25 in coaxial alignment with the mixing bowl 29 and mixing bowl holder 28. The auger 25 is connected to the drive shaft 18A that has a portion thereof extending through an under surface of the upper frame 21 such that the auger 25 is positioned outside of the upper frame 21 and depends vertically downward from the upper frame 21 in a direction toward the base 2.
The column 15A defines an interior space which houses a ball screw mechanism for raising and lowering the mixing bowl 29 toward and away from the auger 25. The ball screw mechanism consists of a vertically orientated ball screw 10 situated within the interior of a column 15A. A screw block 11 has a screw nut 12 threadingly connected to the ball screw 10 so that the screw nut 12 is able to move up and down upon the ball screw 10 being rotated by a reversible variable speed DC motor 4 situated within the base 2. The screw block 11 has a portion that extends through a vertically aligned machined slot 16A in the column 15A.
The portion of the screw block 11 that extends outwardly through the slot 16A is connected to a collar 13 that is slidingly situated on the outer surface of the columns 15A. The slot 16A extends along a portion of the length of the column 15A so that the collar 13 is able to traverse that portion when the screw nut 12 is moved up and down upon the rotation of the ball screw 10.
The collar 13 has a mixing bowl holder 28 attached. The mixing bowl holder 28 extends outwardly from the collar 13 and is situated to be positioned in coaxial alignment with auger 25 such that the mixing bowl holder 28 is between the upper frame 21 and the base 2 such that the mixing bowl holder 28 is able to move the mixing bowl 29 toward the auger 25 when the collar is caused to move in an upward direction by the ball screw mechanism and to move away from the auger 25 when the collar is moved in a downward direction by the ball screw mechanism.
The mixing bowl 29 is held by the mixing bowl holder 28 by a quick release camlock mechanism (see
The mixing bowl 29 is a tapered cone and dimensioned to fully accommodate the tapered auger 25 therein as shown in
The auger 25 has a tapered screw that tapers to a tip 26. A splash guard 24 is situated above the auger 25 a distance from the tip 26 whereby when the auger 25 is partially positioned within the mixing bowl 29 the splash guard 24 contacts the upper internal wall of the mixing bowl 29 so as to cover the open end of the mixing bowl 29 to prevent splashing and spillage of the ingredients during the mixing operation by the auger 25. As the mixing bowl is moved further upward the splash guard also moves upward, but retains in contact with the internal upper wall of the mixing bowl. The splash guard 24 is circular and has a diameter slightly less than the diameter of the open end of the mixing bowl 29. The splash guard 24 is retained in position above the auger 25 by an outer collar retainer 23 positioned between the auger 25 and the bottom surface of the top frame 21.
The base 2 is a hollow that has an interior space that houses the variable DC motor 4, gear box 5, thrust bearing 6, safety start switch 31, safety stop switch 32 and other suitable known electronic components such as PLC, etc that allow operation and control of the use of the blender B. The variable DC motor 4, gear box 5 and thrust bearing 6 drive and control the rotation of the ball screw 10. The base 2 has adjustable feet 1. The base 2 has an upper base plate 7 and a drip tray 30 situated directly below and in alignment with mixing bowl 29.
Within the column 15A there is a switch/sensor holder 27, preferably a reed switch/sensor holder 27, that has a plurality of switches or sensors along its length. The reed switch/sensor holder 27 extends along and parallel to the longitudinal axis of the column 15A and is in a spaced a distance from the screw ball 10 such that as the screw block 11 moves along the length of the ball screw 10 it passes a switch/sensor 33, 34, 35 in order to determine the relative position of the mixing bowl 29 relative to the auger 25. Each switch/sensor is connected to a controller (e.g. a PLC) that upon a respective activation of a respective switch/sensor controls the operation of variable DC motor 4 and drive motor 16. In
The mixing bowl 29 as shown in the drawings is primarily a mixing bowl for the mixing of frozen products with non liquids as the bottom of the mixing cone has an extrusion outlet 291 to allow the mixture to be extruded from the mixing bowl once mixing is completed. For the making of milk shakes or smoothies using the blender a similar mixing bowl 29 is used, however this mixing bowl does not have an extrusion outlet 291 and may have a handle to allow for ease of tipping the milk shake or smoothie into a cup or drinking vessel. Another variation is for mixing bowl to have a valve to control the egress of mixture through the outlet 291 such that when not making milk shakes or smoothies the valve is open to allow mixture to be extruded via the outlet 291 from the mixing bowl and when making milk shakes or smoothies the valve is in a closed position to prevent liquid from exiting the mixing bowl via outlet 291.
A preferred operation of the Blender will now be described mixing a frozen product.
a) Easy to use
b) Greater and finer control of the movement of the mixing bowl toward the auger
c) Variable speed control of the mixing bowl holder.
d) Robust and trouble free
e) Improved safety features
Throughout the description of this specification, the word “comprise” and variations of that word such as “comprising” and “comprises”, are not intended to exclude other additives, components, integers or steps.
It will of course be realised that while the foregoing has been given by way of illustrative example of this invention, all such and other modifications and variations thereto as would be apparent to persons skilled in the art are deemed to fall within the broad scope and ambit of this invention as is herein defined in the appended claims.
Number | Date | Country | Kind |
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590241 | Dec 2010 | NZ | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/NZ11/00254 | 12/8/2011 | WO | 00 | 6/17/2013 |