1. Field of the Invention
The invention relates to a shade means with a length of shade material and a take-up roll to which the length of shade material is attached and which is pretensioned by spring force in the take-up direction of the length of shade. Furthermore, this invention also relates to a motor vehicle roof with such a shade arrangement.
2. Description of Related Art
Shade means of the initially named type are used for numerous applications, especially for shading purposes, for example, on buildings or in automotive construction, especially as cargo space covers and trunk covers, and also as covers, for example, for cabinets or chests.
To activate such a shade arrangement, the length of shade material is unrolled from the take-up roll against the force of a return spring and is fixed in at least the partially unrolled state, for example, hung. In order to then uncover the shaded area, the free end of the length of shade material is unfixed so that the length of shade material automatically is taken up under the action of spring force.
Even if provision is made for the length of shade material to be guided as it moves, for example, by a pull being attached to the free end of the length of shade material and being guided in lateral guide rails, uncontrolled take-up of the shade in which the shade snaps back under the action of a spring force has proven disadvantageous, on the one hand, since high take-up speeds can cause damage to part of the shade means, and on the other hand, uncontrolled take-up of the shade due to the associated jerky motion of the shade and the unwanted and often unexpected noise development when the pull strikes a stop are perceived as disturbing by the operator.
German Utility Model DE-U-92 03 450 proposes, especially for a freezer chest means, a shade means in which the take-up shaft is connected to a rod with one end projecting into a space which is filled with a highly viscous fluid. Because, when the rod turns within the highly viscous fluid, shear of the fluid occurs along the surface of the rod located in the fluid, the rotation of the rod at higher speeds of the take-up shaft is braked. Aside from the fact that, in this approach, only rather limited damping can be produced, in the implementation of such a shade system in which a moving component is guided out of a liquid filled chamber, inherent sealing problems arise.
Furthermore, German Patent DE 44 22 842 C1 proposed damping elements to brake the motion of the movable part. Similarly to DE-U 92 03 450, in this connection, a hollow chamber is filled with a viscous material, especially oil, in order to dampen the motion of the component turning in the hollow chamber.
To brake spring shades, damped stops have also been used which a pull connected to the free end of the length of shade material strikes when the shade is completely opened, i.e., is taken up as far as possible onto the take-up shaft. By using these buffers, the problems associated with snap-back of the shade can be mitigated only to a limited extent, but in no case can they be eliminated. Since the buffer is used only in the very last part of the opening motion of the shade, with buffers, the unduly rapid recoil motion of the shade which often leads to startling of the operator cannot be influenced, and moreover, the impact of the pull or the sliders guiding the pull leads to unwanted noise development and to wear phenomena on the shade means.
Therefore, it is the object of this invention to devise a shade means of the initially named type in which, when the length of shade material is released from a position which is at least partially unrolled from the take-up roll, the take-up motion of the length of shade material is effectively damped.
This object is achieved in a shade means of the initially named type in that a pressure volume is coupled to the free end of the length of shade material such that when the length of shade material is unrolled from the take-up roll, a pressure is built up in the pressure volume which brakes the take-up motion of the length of shade material when the length of shade material is released from the position which is at least partially unrolled from the take-up roll.
This approach is advantageous in several respects. On the one hand, here, differently than with the stop buffers known from the prior art, the braking action of the shade which is being taken up as a result of the spring force of the take-up roll occurs not only at the end of the take-up motion, but beforehand, and in particular, provision can be made for the damping action to increase with rising take-up speed. In particular, snap-back of the shade, as can be observed in known shades, is thus effectively prevented. Furthermore, since the pressure in the pressure volume is built up only when the length of shade material is unrolled from the take-up roll, there is a system which is unpressurized at rest, and which works without wear and in a maintenance-free manner.
While the pressure volume can fundamentally be operated with any pressure fluid, i.e., liquid or gas, it is preferably operated with air in order to make the build-up as simple as possible.
To actuate the pressure volume, the latter is preferably coupled via a sheathed cable arrangement to the free end of the length of shade. The positioning motion of the shade in this connection via the sheathed cable arrangement in the pressure volume builds up a pressure and brakes the take-up motion when the length of shade material is moving in the opposite direction.
Preferably, there is a pull on the free end of the length of shade material which provides for uniform and wobble-free movement of the length of shade. In this connection, laterally from the length of shade, there can be guide rails in which the pull is directly guided or in which sliders connected to the pull are movably guided.
Preferably, the pressure volume is provided by a pressure cylinder which is coupled to the free end of the length of shade material and in which, preferably, there is a movable pressure piston which determines the size of the pressure volume. If, when the length of shade material is being taken up and unrolled its free end is moved, the pressure piston coupled to the free end or to a pull provided on it or to the sliders connected to the pull moves back and forth accordingly in the pressure cylinder.
While the coupling between the length of shade material and the pressure piston, in this connection, can take place fundamentally in any manner, the structure is especially simple when the pressure piston is coupled via a sheathed cable arrangement to the free end of the length of shade. Sheathed cables can be any elements, such as, for example, cables, cords, wire ropes, chains and the like, with tensile strength, preferably with tensile and compressive strength, which are still preferably flexible. Alternatively, the pressure piston located in the pressure cylinder could also be actuated by means of a connecting rod coupled to the free end of the length of shade.
The shade means can be made in this connection such that the pressure piston is shifted in the take-up motion of the length of shade material between a first end position in which the pressure volume is minimum, and a second end position in which the pressure volume is maximum. The arrangement can be made here such that the take-up motion of the length of shade material is damped either by means of a negative pressure produced in the pressure volume or by means of an overpressure produced in the pressure volume. If the damping is to take place by means of negative pressure, the shade means is preferably made such that the pressure piston is in the first end position, i.e., in the position in which the pressure volume is minimum when the length of shade material is unrolled to the maximum degree from the take-up roll, so that the pressure piston when the length of shade material is being taken up, when it is shifted in the direction to the second end position, produces a negative pressure by increasing the pressure volume. In this configuration of the shade means the pressure cylinder preferably has an air inlet opening and an air outlet opening provided with a one-way valve, the air inlet and outlet openings being arranged such that the pressure volume in movement of the pressure piston in the direction to the first end position being vented via the air outlet opening, during displacement of the pressure piston in the direction to the second end position in the pressure volume by increasing the pressure volume into which air cannot flow through the now closed one-way valve a negative pressure is produced, and air can flow into the pressure volume through the air inlet opening when the pressure piston reaches the second end position. In this configuration of the shade means the pressure cylinder provides for damping of the winding motion of the length of shade material as soon as the shade is released from the at least partially unrolled position, since by moving the pressure piston the closed pressure volume is enlarged. Only when the second end position is reached, in which the shade is completely taken up, can air flow into the pressure cylinder through the air inlet opening so that the pressure volume becomes unpressurized again. Moreover in this configuration of the shade means, the damping of the winding motion increases with the progressing motion of the shade. In particular, since the negative pressure produced in the pressure volume will be maximum shortly before reaching the second end position at the end of the take-up motion, at the end of the take-up motion maximum damping is achieved, while at the start of the take-up motion, proceeding from the unpressurized pressure volume which is “pumped empty” via the one-way valve, the length of shade material is not braked.
Similar damping behavior can be achieved when the shade means is made such that the pressure piston is in the second end position, i.e., in the end position in which the pressure volume is maximum, when the length of shade material is unrolled from the take-up roll to the maximum degree. As a result, an overpressure is produced when the length of shade material is taken up onto the take-up roll with the corresponding motion of the pressure piston in the direction toward the first end position in the pressure volume.
In this connection, the arrangement can be such that the pressure cylinder has an air passage opening which is arranged such that, when the pressure piston moves in the direction to the second end position, i.e., when the shade is unrolled, air can flow through the air passage opening into the pressure volume, and when the pressure piston is moved in the direction to the first end position, i.e., when the shade is being taken up, air from the pressure volume can escape through the passage opening. It goes without saying that, to produce an overpressure in the pressure volume, the air passage opening is dimensioned such that the amount of air flowing out through the air passage opening per unit of time is less than the amount of air displaced by the pressure piston (i.e., in order to produce a damping action, the area of the air passage opening must be smaller than the cross-sectional area of the pressure cylinder). In order to achieve a suitable damping action, in this connection, the air passage opening as compared to the cross-sectional area of the pressure cylinder will be small, and by the dimensioning of the air passage opening, the degree of damping can be set at will.
If the pressure piston is actuated via a sheathed cable arrangement, in another configuration of the invention, the shade means is made such that the pressure piston can be moved in both directions by the sheathed cable arrangement so that compressively stiff elements need not be provided as the sheathed cable elements, but only elements, such as, for example, cables, with tensile strength, can be used. In this case, the cable can be attached on either side of the pressure piston, for example, by means of hooks, or in a preferred configuration of the invention, can penetrate the pressure piston. In particular, the pressure piston can have an axial slot into which the cable is inserted.
Furthermore, the pressure piston can be attached to the cable by means of clamping, cementing, welding, crimping and/or by separate holding elements. In these embodiments, since the cable runs through the pressure volume, it goes without saying that, on the end of the pressure volume facing away from the pressure piston, there should be a corresponding sealing element in order to seal the moving cable relative to the pressure cylinder. The pressure piston itself can be sealed relative to the pressure cylinder in the conventional manner by means of seals which run circumferentially around the outside of the piston, for example, O-ring seals.
If a sheathed cable arrangement is used to move the pressure piston, it can have a revolving cable, especially an inherently closed revolving cable which is coupled, on the one hand, to the free end of the length of shade material and to which, on the other hand, a pressure piston is attached. To equalize production and mounting tolerances, there can be a compensation element, for example, a tension spring, in the revolving cable.
To dampen the take-up motion of the length of shade material, there can be one or more pressure cylinders. For example, there can be a pressure cylinder which is coupled on each side to the free end of the length of shade, especially to a pull which is provided on the free end of the length of shade material or to a slider which is connected to the pull. Alternatively, on either side of the length of shade material, there can be a respective separate pressure cylinder, with pressure pistons which are coupled to one end of the pull and to a slider which is connected to the pull.
While shade means of the above explained type can be used in numerous applications, especially for shading of window openings, to separate spaces, to close cabinets and chests and the like, an especially preferred application is in automotive construction where these shade means can be used as cargo space covers, for example, as trunk lids or for covering the cargo bed of pickups, but mainly for shading a sunroof which has a transparent or translucent cover.
With the concept described here, in which the opening process of a manually actuated, spring-tensioned shade, a so-called spring shade, is damped in a specific manner, on the one hand, the ease of operation of the shade means is increased since snap-back of the shade is prevented, the shade slides back gently and unwanted noise as occurs when the known shade strike a buffer are avoided, and on the other hand, the stress on the components is reduced as a result of the damped return of the length of shade. Compared to known shade means in which the length of shade material snaps back in an uncontrolled manner, an increased value of the system is achieved by the damped return motion of the length of shade.
Preferred embodiments of the invention are explained in detail below with reference to the accompanying drawings.
In the embodiment shown in
To draw the length of shade material 10, the operator pulls the pull 18 on the handle 20 in a direction away from the take-up shaft 12, as a result of which the length of shade material 10 is unrolled from the take-up shaft 12 against the reset force of the springs 14. In order to keep the length of shade material in a position which is at least partially unrolled from the take-up shaft 12, the free end of the length of shade material is locked in the pertinent position. For this purpose, laterally of the length of shade material 10, there can be several catch hooks, or as shown in
If the length of shade material is to be taken up, the locking is released so that the pull 18 is drawn back under the action of the force of the spring 14. In order to damp this return motion of the pull 18 and especially to prevent the shade from snapping back, there is a pressure cylinder 30 on each side of the length of shade 10. While, in the illustrated embodiment, the pressure cylinder is an elongated component with a circular cross section, it goes without saying that the pressure cylinder can be any hollow profile with a uniform cross section which can have any cross sectional shape, for example, round, oval, angular, etc. In the pressure cylinder 30, there is a pressure piston 32 which is coupled via a revolving (endless) cable to the slider 22 which bears the pull 18.
In this embodiment, the cable 34 runs axially through the pressure cylinder 30 and is deflected via deflection rollers 36 to form a closed loop. Instead of concomitantly turning deflection rolls 36, deflection can also take place via a stationary component, for example, a metal pin. Furthermore, in the embodiment shown in
In order to equalize tolerances in the production and mounting of the shade means and especially of the sheathed cable system thereof, in the cable 34 which can be, for example, a plastic-jacketed wire rope, there can be an equalization element 40, for example, a tension spring.
With reference to
If the pressure piston 32 is moved from the position shown in
If the free end of the length of shade material proceeding from the closed position of the length of shade material shown in
When the completely taken-up position of the length of shade material 10 is reached, in which the pressure piston 32 is in the end position shown in
If the shade is closed proceeding from the opened, i.e., completely taken up position shown in
If the shade is opened proceeding from the completely closed position shown in
After installing the pressure piston on the cable 34, the pressure piston 34 is preferably provided with O-ring seals in order to seal it relative to the inside wall of the pressure cylinder 30. For this purpose, as is shown in
Alternatively, the pressure piston 32 and can be made in one piece with seals 70 by, as is shown in
Alternatively to the embodiments in which there is a respective pressure cylinder on each side of the shade, with reference to
In particular,
While
In the pull 18, are a first pressure cylinder 88 and a second pressure cylinder 90 with pressure pistons 92, 94 which are coupled via cables 86, 84 to the sliders 82, 82′ of the pull 18. Different from in the above described embodiments, in which the cable length between the pressure pistons and the sliders is the same in all positions of motion of the shade means, in the version as shown in
In the version of
With repeated reference to
When the pressure cylinder or cylinders 30 is or are located laterally parallel to the drawing direction of the length of shade material 10, as is illustrated in
Furthermore, the guide rail 24 can have fastening and/or stabilizing elements and can be integrated in one piece in the roof frame which surrounds the roof opening.
As is indicated in
The design shown in
Number | Date | Country | Kind |
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20 2005 000 363.8 | Jan 2005 | DE | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/DE06/00021 | 1/10/2006 | WO | 00 | 7/11/2007 |