1. Field of the Invention
The present invention relates to a blow box apparatus.
More specifically, the present invention relates to a blow box apparatus which is disposed within a pocket defined between an upstream and a downstream dryer and a transfer roll.
2. Background Information
In the paper making art, when a web has been pressed, such web is guided around a plurality of drying cylinders for removing most of the remaining moisture from the pressed web.
Many drying cylinders are arranged in groups of dryers with a rotatable transfer roll disposed between adjacent drying cylinders. A drying felt extends in a sinusoidal path around an upstream dryer to a transfer roll and around a downstream dryer. The web to be dried is disposed between the drying felt and the heated surface of the upstream dryer. However, the drying felt is disposed between the web and the outer surface of the transfer roll as the web extends around and is guided by the transfer roll. Also, the web is disposed between the drying felt and the heated surface of the downstream dryer as the web extends around the downstream dryer.
During a threading operation, a tail cutter cuts the web in a machine direction so that a tail approximately 6 inches in width is generated adjacent to a front side of the drying section. The forward end of the tail is threaded around an upstream dryer, an adjacent transfer roll and then around an adjacent downstream dryer. The remainder of the width of the web is returned to the broke pit as the forward end of the tail is progressively threaded along the drying section or group and onto succeeding drying sections.
As the tail extends around the transfer roll, high vacuum is applied to a threading chamber defined within the front end of the transfer roll. The high vacuum pulls the tail into close conformity with the drying felt as the tail and felt extend around the transfer roll adjacent to the threading chamber.
However, in order to reduce edge flutter during high speed operation of a drying section, a blow box is provided immediately adjacent to the transfer roll, the blow box being disposed between the upstream and downstream dryer. Prior art blow boxes have permitted dissipation of the high vacuum from the sector of the threading chamber of the transfer roll not covered by the drying felt and the tail of the web extending around the transfer roll. Accordingly, in the prior art, it has been necessary to apply an extremely high vacuum to the threading chamber in order to compensate for such dissipation of vacuum above the threading chamber through the blow box during a threading operation.
The present invention overcomes the aforementioned problem by isolating the cavity immediately above the threading chamber by a baffle disposed within the blow box so that the vacuum within the threading chamber is not dissipated across the entire cross machine direction width of the blow box chamber.
Nevertheless, according to the arrangement of the apparatus according to the present invention, when the threading operation has been completed and the tail has been widened to a full width of the web, the vacuum generated within the pocket by the blow box apparatus is effective in reducing edge flutter of the web.
Therefore, it is a primary feature of the present invention to provide a blow box apparatus that overcomes the problems associated with the prior art arrangements.
Another feature of the present invention is the provision of a blow box apparatus that inhibits dissipation of vacuum from a threading chamber of a vacuum transfer roll during automatic threading of a tail of a web.
Other features and advantages of the present invention will be readily apparent to those skilled in the art by a consideration of the detailed description of a preferred embodiment of the present invention contained herein.
The present invention relates to a blow box apparatus which is used in a drying section of a papermaking machine in which a web is disposed between an upstream dryer and a supporting drying felt. The web is guided around a vacuum transfer roll with the drying felt disposed between the web and the transfer roll. Thereafter, the web is guided around a downstream dryer with the web disposed between the downstream dryer and the drying felt. The blow box apparatus according to the present invention is disposed within a pocket defined between the dryers and the transfer roll. The blow box apparatus according to the present invention includes an elongate box which extends in a cross machine direction along the width of the pocket. The box defines an enclosure which has a first and a second end. The first and the second ends of the enclosure are connected to a source of pressurized air. The blow box apparatus includes a first end wall which has a proximal and a distal end and a first and a second edge. The proximal end is secured to the first end of the enclosure and the distal end is disposed adjacent to the transfer roll. The first edge of the first end wall is disposed adjacent to the upstream dryer and the second edge is disposed adjacent to the downstream dryer. The blow box apparatus includes a second end wall which has a further proximal and a further distal end and a further first and a further second edge. The further proximal end is secured to the second end of the enclosure and the further distal end is disposed adjacent to the transfer roll. The further first edge is disposed adjacent to the upstream dryer and the further second edge is disposed adjacent to the downstream dryer. The arrangement is such that the box, the end walls, the dryers and the transfer roll defined therebetween a chamber which extends in a cross machine direction. The box defines a slot which extends in the cross machine direction between the first and the second ends of the enclosure so that in use of the apparatus, pressurized air within the enclosure flows from the enclosure through the slot for generating a partial vacuum within the chamber. A baffle is disposed between the end walls and extends from the box towards the transfer roll for dividing the chamber into a main cavity and a threading cavity. The arrangement is such that during a threading operation, a tail of the web is guided around the upstream dryer and around a threading chamber of the transfer roll with the threading chamber disposed adjacent to the threading cavity. Thereafter, the web is guided around the downstream dryer so that dissipation of vacuum generated within the threading chamber through the main cavity is inhibited by the baffle. Accordingly, the tail is positively urged towards the threading chamber for assisting threading of the tail. Also, subsequent to threading of the tail, the tail is widened to the full width of the web such that vacuum within both the threading cavity and the main cavity assists in inhibiting web flutter.
In a more specific embodiment of the present invention, the elongate box includes a top wall having a first and a second extremity and an upstream and a downstream end.
An upstream wall is disposed adjacent to the upstream dryer and extends from the upstream end of the top wall towards the transfer roll.
Also, a downstream wall is disposed adjacent to the downstream dryer and extends from the downstream end of the top wall towards the transfer roll.
Furthermore, a bottom wall has a first and a second termination and an upstream and a downstream extremity. The bottom wall extends from the upstream wall to the downstream wall, the bottom wall being spaced relative to the top wall.
Additionally, a first side wall is secured to the top, upstream, downstream and bottom walls.
A second side wall is secured to the top, upstream, downstream and bottom walls such that the top, upstream, downstream, bottom, first side and second side walls define therebetween the enclosure.
Moreover, the first side wall defines a first opening which is connected to the source of pressurized air. Also, the second side wall defines a second opening which is connected to the source of pressurized air.
The first end wall is secured to and extends away from the first side wall of the box towards the transfer roll.
Furthermore, the second end wall is secured to and extends away from the second side wall of the box towards the transfer roll.
The first side wall of the box defines a first slit such that in use of the apparatus, pressurized air flows outwardly from the enclosure through the first slit for generating a low air pressure zone in a vicinity of an edge of the web moving from the upstream dryer to the transfer roll for reducing edge flutter of the web.
Additionally, the first side wall of the box also defined a second slit such that in use of the apparatus, pressurized air flows outwardly from the enclosure through the second slit for generating a further low air pressure zone in a vicinity of an edge of the web moving from the transfer roll to the downstream dryer for reducing edge flutter of the web.
Also, the second side wall of the box defines a first elongate nozzle such that in use of the apparatus, pressurized air flows outwardly from the enclosure through the first elongate nozzle for generating a reduced air pressure zone in a vicinity of a further edge of the web moving from the upstream dryer to the transfer roll for reducing edge flutter of the web.
Moreover, the second side wall of the box also defines a second elongate nozzle such that in use of the apparatus, pressurized air flows outwardly from the enclosure through the second elongate nozzle for generating a further reduced air pressure zone in a vicinity of the further edge of the web moving from the transfer roll to the downstream dryer for reducing edge flutter of the web.
The slot of the box is configured such that a Coanda effect partial vacuum is generated within the chamber.
Also, the baffle is disposed within a cross machine direction distance from the first end wall within a range 20 to 40 inches.
In a preferred embodiment of the present invention, the baffle is a fixed baffle which is secured to the bottom wall of the box.
The baffle is disposed spaced from and parallel to the first and second end walls.
Many modifications and variations of the present invention will be readily apparent to those skilled in the art by a consideration of the detailed description contained hereinafter taken in conjunction with the annexed drawings which show a preferred embodiment of the present invention. However, such modifications and variations fall within the spirit and scope of the present invention as defined by the appended claims.
Similar reference characters refer to similar parts throughout the various views of the drawings.
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Also, a downstream wall 84 is disposed adjacent to the downstream dryer 22 and extends from the downstream end 80 of the top wall 72 towards the transfer roll 20.
Furthermore, a bottom wall 86 has a first and a second termination 88 and 90 respectively as shown in
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A second side wall 98 is secured to the top wall 72, upstream wall 82, downstream wall 84 and bottom wall 86 such that the top wall 72, upstream wall 82, downstream wall 84, bottom wall 86, first side wall 96 and second side wall 98 defined therebetween the enclosure 28.
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Additionally, the first side wall 96 of the box 26 also defined a second slit 112 such that in use of the apparatus 12, pressurized air flows outwardly as indicated by the arrow 114 from the enclosure 28 through the second slit 112 for generating a further low air pressure zone 116 in a vicinity of the edge 110 of the web 14 moving from the transfer roll 20 to the downstream dryer 22 for reducing edge flutter of the web 14.
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Moreover, the second side wall 98 of the box 26 also defines a second elongate nozzle 126 such that in use of the apparatus 12, pressurized air flows outwardly as indicated by the arrow 128 from the enclosure 28 through the second elongate nozzle 126 for generating a further reduced air pressure zone 130 in a vicinity of the further edge 124 of the web 14 moving from the transfer roll 20 to the downstream dryer 22 for reducing edge flutter of the web 14.
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Also, the baffle 62 is disposed within a cross machine directional distance D from the first end wall 36 within a range 20 to 40 inches.
In a preferred embodiment of the present invention, the baffle 62 is a fixed baffle which is secured to the bottom wall 86 of the box 26.
In operation of the apparatus 12 according to the present invention, a tail 68 of the web 14 is cut in a machine direction MD, as shown in
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During the slow speed tail threading operation, the vacuum applied within the threading chamber 70 of the transfer roll is confined within the threading chamber 70 of the transfer roll 20 and the threading cavity 66 of the blow box apparatus 12. The baffle 62 within the blow box apparatus 12 prevents dissipation of such vacuum into the main cavity 64 of the blow box apparatus 12. During the slow speed tail threading operation, it is preferable that no vacuum be applied to either the threading cavity 66 or the main cavity 64.
However, when the drying section 10 is operating at high speed during a drying operation, vacuum is generated within both the threading cavity 66 and the main cavity 64 and such vacuum assists in reducing edge flutter of the web 14.
The present invention provides a unique arrangement for inhibiting dissipation of vacuum from a threading chamber of a transfer roll during a threading operation.
The present application is a Complete application pursuant to Provisional application U.S. Ser. No. 60/762,288 filed Jan. 26, 2006. All the disclosure of the aforementioned application is incorporated herein by reference.
Number | Date | Country | |
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60762288 | Jan 2006 | US |