This application is a U.S. National Stage entry of PCT Application No: PCT/JP2019/037436 filed Sep. 25, 2019, which claims priority to Japanese Patent Application No. 2018-182122 filed Sep. 27, 2018, the contents of which are incorporated herein by reference.
The present disclosure relates to a blow-by gas discharge device, and more particularly, to a device for discharging blow-by gas into the atmosphere through a blow-by gas pipe exposed to the outside air.
In general, blow-by gas generated in the crankcase of an internal combustion engine is circulated into an air intake system, is sent into a combustion chamber, and is burned together with air-fuel mixture in the combustion chamber.
Patent Literature 1: JP H01-95513 U
Meanwhile, a device that discharges blow-by gas into the atmosphere instead of circulating it into an air intake system is also known (see Patent Literature 1 for instance). In this case, it can be considered to provide a blow-by gas pipe that is exposed to the outside air and that extends from a height position of an upper end part of the internal combustion engine to a height position of a lower end part of the internal combustion engine, and to discharge the blow-by gas into the atmosphere through the blow-by gas pipe.
However, in such a case, since the blow-by gas pipe is cooled by the outside air, the blow-by gas passing through the pipe is also cooled, so condensed water attributable to the blow-by gas is generated in the pipe. If the temperature of the outside air is equal to or lower than the freezing point, the condensed water may freeze and block the inside of the pipe.
The present disclosure provides a blow-by gas discharge device capable of preventing freezing of condensed water in a blow-by gas pipe.
According to an aspect of the present disclosure, a blow-by gas discharge device includes: a blow-by gas pipe that extends from a height position of an upper end part of an internal combustion engine to a height position of a lower end part of the internal combustion engine, the blow-by gas pipe being exposed to an outside air and having an outlet part released to an atmosphere; and a heat chamber provided in a middle of the blow-by gas pipe and in a flywheel housing of the internal combustion engine, the heat chamber being configured to heat blow-by gas, in which the internal combustion engine includes: a power transmission mechanism configured to transmit power from a crankshaft to a camshaft; and a mechanism chamber that accommodates the power transmission mechanism, the heat chamber is adjacent to the mechanism chamber with a partition interposed therebetween, and the partition includes a retention pan configured to retain oil in the mechanism chamber.
The partition may be provided separately from the flywheel housing and be fixed to the flywheel housing, and the retention part may include at least one of a protrusion protruding from the partition toward the mechanism chamber side and a recess recessed toward the heat chamber from the partition.
The heat chamber may be formed by a hollow space provided in the flywheel housing and a lid closing an opening of the hollow space, and the lid may be the partition and be formed of a metal plate.
The retention part may include a protruding portion formed by deforming a portion of the lid to protrude toward the mechanism chamber and a recessed portion formed by deforming a portion of the lid to be recessed toward the heat chamber.
The retention part may include a shelf member fixed to a surface of the lid where the surface faces the mechanism chamber.
According to the present disclosure, it is possible to prevent freezing of condensed water in a blow-by gas pipe.
Hereinafter, an embodiment of the present disclosure will be described with reference to the accompanying drawings. However, it is to be noted that the present disclosure is not limited to the following embodiment.
The engine 1 includes a cylinder block 2 integrally including a crankcase (not shown in the drawing), a cylinder head 3 fastened to an upper end part of the cylinder block 2, a head cover 4 fastened to an upper end part of the cylinder head 3, and an oil pan 5 fastened to a lower end part of the crankcase. A crankshaft 6 is rotatably supported by the crankcase, and a camshaft 7 is rotatably supported by the cylinder head 3.
A flywheel 8 is attached to a rear end surface part of the crankshaft 6 by a plurality of bolts 9. A flywheel housing 10 that accommodates the flywheel 8 is attached to the cylinder block 2 by bolts or the like (not shown in the drawing). However, the flywheel housing 10 may be integrally formed in the cylinder block 2. In the flywheel housing 10, a cylindrical flywheel chamber 11 is provided, which accommodates the flywheel 8 such that the flywheel is substantially rotatable. A clutch device (not shown in the drawing) is connected to a rear end part of the flywheel housing 10, and a clutch input shaft of the clutch device is coaxially connected to the crankshaft 6. A part of the oil pan 5 is attached to the flywheel housing 10 by a bolt 12.
A mechanism chamber is provided between a rear end surface part of the cylinder block 2 and the flywheel housing 10. Inside the mechanism chamber, a power transmission mechanism that transmits power from the crankshaft 6 to the camshaft 7 is accommodated. In the present embodiment, the power transmission mechanism includes a gear mechanism 13 including a plurality of gears meshing with each other, and the mechanism chamber includes a gear chamber 14. However, the type of the power transmission mechanism is arbitrary, and for example, the power transmission mechanism may include a chain mechanism. The gear mechanism 13 includes a crank gear 15 fixed to the crankshaft 6, a cam gear 16 fixed to the camshaft 7, and a plurality of (in the present embodiment, two) intermediate gears 17A and 17B interposed between the crank gear 15 and the cam gear 16. The gear chamber 14 communicates with a crank chamber 18 in the crankcase, a valve chamber 3A of the cylinder head 3, and a cover chamber 19 of the head cover 4.
C1 and C2 represent a central axis of the crankshaft 6 and a central axis of the camshaft 7, respectively.
A rear end part of the cylinder head 3 is provided integrally with a gear chamber partition wall 20 having a half-rectangular frame shape (a shape like U letter) as seen in a plan view and protruding from the rear end part of the cylinder head 3. An inner space of the gear chamber partition wall 20 is a part of the gear chamber 14. An upper end surface of the flywheel housing 10 is brought into close contact with a lower end surface of the gear chamber partition wall 20, and a lower end surface of the head cover 4 is brought into close contact with an upper end surface of the gear chamber partition wall 20.
A rear end part of the crankshaft 6 protrudes into the flywheel chamber 11 located rearwardly through an insertion hole 21 of the flywheel housing 10. On a peripheral part of the insertion hole 21, a sealing member (not shown in the drawing) is provided, which prevents oil and gas from leaking from the gear chamber 14.
As is known, blow-by gas leaks from a combustion chamber of a cylinder into the crank chamber 18 though a gap between a piston ring and a cylinder bore. The blow-by gas is introduced into the cover chamber 19 through the gear chamber 14 and another gas passing hole.
In the cover chamber 19, an oil separator 22 is provided, which separates oil from blow-by gas. Although not shown in the drawing, the oil separator 22 has a meandering passage that allows blow-by gas to flow therethrough. In the present embodiment, blow-by gas from which oil has been separated by the oil separator 22 is discharged into the atmosphere through a gas pipe 23 serving as a blow-by gas pipe.
The gas pipe 23 is exposed to the outside air, and is cooled directly by the outside air. Especially, the gas pipe 23 of the present disclosure is formed of a metal such as stainless steel, and the entire gas pipe 23 is exposed to the outside air, so it is easily cooled by the outside air. As a result, blow-by gas passing through the gas pipe 23 is also cooled, and condensed water attributable to the blow-by gas is generated in the gas pipe 23. Therefore, for example, in a cold region or the like, when the temperature of the outside air is equal to or lower than the freezing point, the condensed water may freeze and block the inside of the gas pipe 23. If the inside of the gas pipe 23 is blocked, it may disrupt discharge of blow-by gas.
For this reason, in the present embodiment, a heat chamber 24 that heats blow-by gas is provided in the middle of the gas pipe 23. Blow-by gas is heated in the heat chamber 24, whereby generation of condensed water attributable to blow-by gas and freezing thereof are prevented. Especially, the heat chamber 24 is provided inside the flywheel housing 10, is adjacent to the gear chamber 14 with a partition (in the present embodiment, a lid 41 to be described below) interposed therebetween, and heats blow-by gas by heat received from oil in the gear chamber 14. Therefore, it is possible to efficiently heat blow-by gas without providing a dedicated heat source. Hereinafter, the configuration of the blow-by gas discharge device will be described in detail.
The whole of the gas pipe 23 extends from a height position of an upper end part of the engine 1 to a height position of a lower end part of the engine 1. However, the gas pipe 23 is divided into two parts at a position in the middle of the height direction, i.e. an upstream side gas pipe 25 and a downstream side gas pipe 26 (shown by an imaginary line (a dot-dashed line) in
An inlet part 27 of the upstream side gas pipe 25 is connected to the oil separator 22. In the head cover 4, an outlet port 28 is provided, which allows blow-by gas from which oil has been separated to outflow from the oil separator 22. The inlet part 27 of the upstream side gas pipe 25 is connected to the outlet port 28. The inlet part 27 of the upstream side gas pipe 25 is an inlet part of the gas pipe 23. Since the head cover 4 and the oil separator 22 are provided at the height position of the upper end part of the engine 1, and the inlet part 27 of the upstream side gas pipe 25 is connected to the oil separator 22, the gas pipe 23 extends downstream from the height position of the upper end part of the engine 1.
The oil separator 22 may not be provided inside the head cover 4, but may be provided outside the head cover 4. The reference symbol “22A” in the drawing represents a partition wall that defines the oil separator 22.
On the other hand, as also shown in
Also, an inlet part 31 of the downstream side gas pipe 26 is connected to the heat chamber 24. In a left and upper end part of the heat chamber 24, a discharge port 32 that discharges blow-by gas from the heat chamber 24 is provided, and the inlet part 31 of the downstream side gas pipe 26 is connected to the discharge port 32.
On the other hand, as shown in
The heat chamber 24 is provided inside the flywheel housing 10 and in an upper end part of the flywheel housing 10. The heat chamber 24 is mainly defined by a hollow space 40 provided in the flywheel housing 10 and opened toward the front side, and the lid 41 closing a front end opening of the hollow space 40. The flywheel housing 10 is cast in aluminum or iron, and the lid 41 is formed of an arbitrary metal plate. However, it is preferable that the material of the lid 41 should be a material excellent at heat resistance and corrosion resistance and having relatively high thermal conductivity, for example, aluminum. The lid 41 is superimposed on a lid mounting surface 42 of the flywheel housing 10 positioned around the front end opening of the hollow space 40, and is fixed detachably and airtightly by a plurality of bolts 43.
As shown in
Inside the heat chamber 24, a partition wall 44 that forms a meandering passage in the heat chamber 24 is provided. The partition wall 44 is integrally provided in the flywheel housing 10. As shown in
An outlet of the introduction port 30 faces the gap 48 and a lower inner wall surface 49 of the heat chamber 24. Therefore, the introduction port 30 is configured to allow blow-by gas discharged from the introduction port 30 to linearly flow into a space 50 below the partition wall 44 through the gap 48 as shown by solid arrows.
As shown in
The shape of the heat chamber 24 is not limited to the above-mentioned shape, and can be changed to an arbitrary shape. Unlike the present embodiment, the number of partition walls 44 may not be one, and a plurality of partition walls may be provided. If possible, the step 51 may not be provided.
The lid 41 is a partition that separates the heat chamber 24 and the gear chamber 14. Especially, the lid 41 of the present embodiment includes a retention part that retains oil in the gear chamber 14. The retention part of the present embodiment includes a protrusion protruding from the lid 41 toward the gear chamber 14. Specifically, the retention part of the present embodiment includes a protruding portion 60 formed by deforming a portion of the lid 41 to protrude toward the gear chamber 14. The protruding portion 60 can be easily formed in the lid 41 which is a metal plate formed in advance separately from the flywheel housing 10, by press working or the like. Since the above-mentioned protruding portion 60 is provided, it is possible to make high-temperature oil in the gear chamber 14 stay on an upper surface of the protruding portion 60 and promote thermal transmission from the oil to the lid 41, thereby capable of further heating the blow-by gas in the heat chamber 24.
As shown in
As shown in
The flow of blow-by gas in the configuration of the present embodiment is as shown by the solid arrows in
As described above, it is possible to make the blow-by gas meander in the heat chamber 24, thereby making the blow-by gas temporally stay.
Relatively high temperature oil in the gear chamber 14 lubricating the gear mechanism 13 is attached to the flywheel housing 10 and the lid 41, so the flywheel housing 10 and the lid 41 are heated by the oil. Therefore, due to this heat, it is possible to heat the blow-by gas in the heat chamber 24 to keep it warm, or at least, it is possible to prevent its temperature from dropping. Therefore, it is possible to prevent generation of condensed water attributable to condensation of moisture contained in the blow-by gas, freezing of condensed water in the gas pipe 23, and blocking of the inside of the gas pipe 23 by freezing. Since the blow-by gas is made meander and stay in the heat chamber 24, a long heating time is secured, and this is advantageous to prevent generation of condensed water and so on.
Especially, as blow-by gas flows to the downstream side in the gas pipe 23 exposed to the outside air, it is likely cooled by the outside air and its temperature decreases. The most remarkable part is the outlet part 33 of the downstream side gas pipe 26 where the temperature of blow-by gas decreases the most. Meanwhile, the outside air including a traveling wind entering the outlet part 33, and in a cold region, for example, the outside air entering the outlet part 33 is also very cold. Under such circumstances, condensed water and freezing are likely to occur in the outlet part 33.
However, according to the configuration of the present embodiment, since blow-by gas can be heated by the heat chamber 24 provided in the middle of the gas pipe 23, the temperature of the blow-by gas that reaches the outlet part 33 is raised, so it is possible to effectively prevent generation and freezing of condensed water in the outlet part 33.
Also, according to the configuration of the present embodiment, as shown by dashed arrows in
By the way, the lid 41 serving as a partition can be regarded as a part of the flywheel housing 10 separated in advance from the flywheel housing 10. When interpreted in this way, the lid 41 serving as a partition is separated from the flywheel housing 10 and is fixed to the flywheel housing 10. If the partition is separated in this way, it is possible to provide the retention part in the partition before fixing the partition to the flywheel housing 10, so it becomes easy to provide the retention part.
In the present embodiment, the lid 41 is formed of a metal plate, and the protruding portion 60 is provided by deforming a portion of the lid 41. Therefore, it becomes possible to easily provide the retention part in the partition.
However, the partition is not necessarily provided as a separate member, and may be integrally provided in the flywheel housing. Also, the retention part may be integrally formed on the partition, i.e. the flywheel housing by casting or the like.
The lid 41 is not necessarily formed of a metal plate, and may be a cast or the like similar to the flywheel housing 10.
According to the present embodiment, since the heat chamber 24 is formed by the hollow space 40 and the lid 41 closing the hollow space 40, the heat chamber 24 is also easily formed. Since the lid 41 is detachable, it is possible to remove the lid 41 to inspect and maintain the inside of the heat chamber 24 if necessary.
Next, modifications will be described. Parts identical to those of the above-described basic example are denoted by the same reference numbers, and a description thereof will be omitted, and hereinafter, differences from the basic example will be mainly described.
In a first modification shown in
However, the shelf member 70 may be have a block shape thicker in the vertical direction. In the present modification, three shelf members 70 are provided almost at regular intervals in the vertical direction, but the number and arrangement of the shelf members also are arbitrary. In order to promote the oil retention effect, the side cross-section shape of the shelf member 70 as shown in
According to the first modification, it is possible to exhibit the same effect as that of the basic example.
Now, a second modification will be described. In the second modification shown in
The inner lower surface of the recessed portion 80 is a shelf surface 81 extending linearly in the front-rear direction. The shelf surface 81 captures and retains oil spattering toward the lid 41 and oil flowing down from above along the front surface of the lid 41. The side cross-section shape of the recessed portion 80 of the present modification is a triangle; however, it may be an arbitrary shape. The number and arrangement of the recessed portion 80 also are arbitrary. In order to promote the oil retention effect, the side cross-section shape of the shelf surface 81 may be a concave shape concave at the center thereof. Although not shown in the drawing, the shape of the recessed portion 80 as seen in a rear view is an arc shape extending around the central axis C1 of the crankshaft, according to the fan shape of the heat chamber 24. However, the shape of the recessed portion 80 as seen in a rear view may be a shape extending horizontally in the left-right direction, or may be an arc shape convex downward.
According to the second modification, it is possible to exhibit the same effect as that of the basic example.
The embodiments of the present disclosure have been described above in detail, but other embodiments of the present disclosure also are possible.
(1) For example, the shelf surfaces 61, 71, or 81 may be slightly inclined forward or backward in the front-rear direction. When the shelf surfaces are inclined forward, the oil retention effect decreases, but instead, the flow of oil becomes smoother. In contrast, when the shelf surfaces are inclined backward, the oil retention effect and the oil heating effect improve.
(2) The retention part is not limited to the shape extending horizontally as described above, and may be a point-like part. Further, point-like retention parts may be provided on the surface of the partition facing the mechanism chamber in an arbitrary arrangement such as a lattice-like pattern, a zigzag pattern, or randomly.
The configurations of the embodiments and the modifications described above can be combined partially or totally unless there is any particular contradiction. Embodiments of the present disclosure are not limited to the above-described embodiments, and all modifications, applications, and equivalents encompassed within the idea of the present disclosure defined by claims are also included in the present disclosure. Therefore, the present disclosure should not be interpreted in a limited manner, and can also be applied to other arbitrary technologies belonging to the range of the idea of the present disclosure.
This application is based on Japanese Patent Application (Japanese Patent Application No. 2018-182122) filed on Sep. 27, 2018, the contents of which are incorporated herein by reference.
According to the present disclosure, it is possible to prevent freezing of condensed water in a blow-by gas pipe.
Number | Date | Country | Kind |
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JP2018-182122 | Sep 2018 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2019/037436 | 9/25/2019 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
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WO2020/067080 | 4/2/2020 | WO | A |
Number | Name | Date | Kind |
---|---|---|---|
6234154 | Spix | May 2001 | B1 |
10704435 | Nakamura | Jul 2020 | B2 |
20020195091 | Baek | Dec 2002 | A1 |
20110061635 | Bukhenik | Mar 2011 | A1 |
Number | Date | Country |
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S58156112 | Oct 1983 | JP |
H01063713 | Apr 1989 | JP |
H01095513 | Jun 1989 | JP |
H02149809 | Dec 1990 | JP |
H03000914 | Jan 1991 | JP |
H04365915 | Dec 1992 | JP |
Entry |
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International Search Report and Written Opinion for related PCT App No. PCT/JP2019/037436 dated Dec. 3, 2019, 8 pgs. (partial translation). |
Number | Date | Country | |
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20210381410 A1 | Dec 2021 | US |