This application is a U.S. national stage application of PCT/JP2016/055867 filed on Feb. 26, 2016, the contents of which are incorporated herein by reference.
The present invention relates to a blower apparatus for use in, for example, an air conditioner or a ventilator.
Japanese Patent Laying-Open No. 2015-129504 (PTD 1) discloses a blower apparatus including a propeller fan, a bell mouth part, and a diffuser part as an example of a conventional blower apparatus. The bell mouth part is spaced from an outer circumferential end of the propeller fan by a predetermined distance in the radial direction. The diffuser part is provided downstream of the bell mouth part. At least a part of the inner circumferential surface of the diffuser part is provided as an inclined surface which is inclined outwardly in the radial direction as closer to the downstream side. The diffuser part is configured such that a diffuser angle varies in a circumferential direction, where the diffuser angle is an angle formed between the inclined surface and a rotational axis line of the fan.
In the blower apparatus described in PTD 1, the downstream end of the diffuser part is always provided on the same plane of the propeller fan in the circumferential direction irrespective of the magnitude of the diffuser angle.
PTD 1: Japanese Patent Laying-Open No. 2015-129504
The blower apparatus described in PTD 1 which has the above configuration does not sufficiently reflect the effect of a friction loss on the inclined surface (in particular, a region with a small diffuser angle) of the diffuser part. The present inventors have successfully reduced the input and noise of the blower apparatus by reflecting a friction loss on the inclined surface of the diffuser part.
A main object of the present invention is to provide a blower apparatus capable of reducing input and noise.
A blower apparatus according to the present invention includes a propeller fan configured to rotate about a rotational axis, and a bell mouth annularly disposed to surround the propeller fan as seen in a direction of the rotational axis of the propeller fan. The bell mouth includes a flare portion located downstream of the propeller fan in the direction of the rotational axis. The flare portion has an inner circumferential surface located inside in the direction of the propeller fan. The inner circumferential surface is inclined with respect to the rotational axis, with a distance between the inner circumferential surface and the rotational axis increasing downstream in the direction of the rotational axis. The flare portion has at least one first part and at least one second part located at different positions in a rotational direction of the propeller fan. The first part has a first inner circumferential surface region that is a part of the inner circumferential surface. The second part has a second inner circumferential surface region that is a part of the inner circumferential surface. A first angle formed between the first inner circumferential surface region of the first part and the rotational axis in a cross section passing through the rotational axis and a part of the first part is greater than a second angle formed between the second inner circumferential surface region of the second part and the rotational axis in a cross section passing through the rotational axis and a pan of the second part. A first length of the first inner circumferential surface region in the direction of the rotational axis is greater than a second length of the second inner circumferential surface region in the direction of the rotational axis.
The present invention can provide a blower apparatus capable of reducing input and noise.
Embodiments of the present invention will be described below with reference to the drawings, in which the same or corresponding parts will be designated by the same reference numerals, and a description thereof will not be repeated.
A blower apparatus 100 according to Embodiment 1 will be described with reference to
Bell mouth 2 is annularly disposed to surround propeller fan 1 when blower apparatus 100 is seen in the direction of the rotational axis of propeller fan 1 (hereinafter, merely referred to as the rotation of the rotational axis). Bell mouth 2 is disposed such that its central axis coincides with rotational axis O. Bell mouth 2 has a curved inlet portion 20, a pipe portion 21, and a flare portion 22 divided in the direction of the rotational axis. Curved inlet portion 20, pipe portion 2, and flare portion 22 are annularly disposed to surround rotational axis O.
Curved inlet portion 20 is located upstream of pipe portion 21. Flare portion 22 is located downstream of pipe portion 21. An end of bell mouth 2 which is located upstream is an end of curved inlet portion 20 which is located upstream. Ends of bell mouth 2 which are located downstream are ends 221A and 221B of flare portion 22 located downstream. In bell mouth 2, for example, an end of curved inlet portion 20 which is located downstream is connected to the end of pipe portion 21 which is located upstream, and the end of pipe portion 21 which is located downstream is connected to an end of flare portion 22 which is located upstream. Flare portion 22 is located downstream of propeller fan 1. The end of flare portion 22 located upstream is provided, for example, on the same plane as that of an end of propeller fan 1 which is located downstream. The plane is perpendicular to rotational axis O.
Curved inlet portion 20 has an inner circumferential surface inclined with respect to rotational axis O, with a distance between the inner circumferential surface and rotational axis O increasing from downstream to upstream. In the cross section passing through rotational axis O and a part of curved inlet portion 20, the inner circumferential surface of curved inlet portion 20 has a curvature centered around a point located outside relative to curved inlet portion 20. The outer circumferential surface of a part of curved inlet portion 20 which has the inner circumferential surface is, for example, inclined with respect to rotational axis O, with a distance between the outer circumferential surface and rotational axis O increasing from downstream to upstream. The outer circumferential surface of the part of curved inlet portion 20 which has the inner circumferential surface has also, for example, a curvature centered around a point located outside relative to curved inlet portion 20.
Pipe portion 21 has a uniform inside diameter irrespective of, for example, its location in the direction of the rotational axis. Curved inlet portion 20 and pipe portion 21 have, for example, annular sectional shapes orthogonal to rotational axis O. An end 211 of pipe portion 21 which is located downstream, that is, the end of flare portion 22 located upstream is always disposed on the same plane orthogonal to rotational axis O.
Flare portion 22 has an inner circumferential surface inclined with respect to rotational axis O to have a larger inside diameter from upstream to downstream. In other words, flare portion 22 has an inner circumferential surface inclined with respect to rotational axis O, with a distance between the inner circumferential surface and rotational axis O increasing from upstream to downstream. The inner circumferential surface of flare portion 22 has a first inner circumferential surface region disposed in a first part 22A, which will be described below, and a second inner circumferential surface region disposed in a second part 22B, which will be described below. In the cross section passing through rotational axis O and a part of the first inner circumferential surface region of flare portion 22, the first inner circumferential surface region is disposed to form a straight line. In the cross section passing through rotational axis O and a part of the second inner circumferential surface region of flare portion 22, the second inner circumferential surface region is provided to form a straight line. A flare angle formed between the inner circumferential surface of flare portion 22 and rotational axis O differs depending on the position of flare portion 22 in the circumferential direction. A flare angle (first angle θ1) formed between the first inner circumferential surface region of first part 22A and rotational, axis O differs from a flare angle (second angle θ2) formed between the second inner circumferential surface region of second part 22B and rotational axis O. That is to say, the first inner circumferential surface region and the second inner circumferential surface region are each provided as a part of a conical surface having a different apex angle.
Flare portion 22 has a protrusion and a recess in which the end of bell mouth 2 located downstream is provided in the direction of the rotational axis in a protruding manner and in a recessed manner, respectively, when bell mouth 2 is seen laterally in the direction perpendicular to rotational axis O. The shortest distance (the length in the rotational axis direction) between the end of flare portion 22 located upstream, that is, the end of pipe portion 21 located downstream and the end of flare portion 22 located downstream differs depending on the position of flare portion 22 in the circumferential direction.
Flare portion 22 has first part 22A and second part 22B disposed at different positions in the rotational direction of propeller fan 1, that is, in the circumferential direction of flare portion 22. First part 22A is disposed to sandwich second part 22B therein in the circumferential direction of flare portion 22. First part 22A and second part 22B are adjacent to each other in the circumferential direction of flare portion 22. It suffices that second part 22B is disposed in a region that needs to have a reduced flare angle in consideration of, for example, the space in which blower apparatus 100 is installed or the distribution of an inlet flow rate of blower apparatus 100. First part 22A has ends located upstream, that is, end 211 of pipe portion 21 located downstream and end 221A located downstream. Second part 22B has an end located upstream, that is, end 211 of pipe portion 21 located downstream and end 221B (second end) located downstream. The ends of first part 22A and second part 22B located upstream are connected to the end of pipe portion 21 located downstream and disposed, on the same plane orthogonal to rotational axis O. The ends of first part 22A and second part 22B located downstream are not disposed on the same plane orthogonal to rotational axis O.
A ratio of the length between end 221B and end 11 in the direction of the rotational axis of propeller fan 1 to the length between end 11 and end 12 in the direction of the rotational axis of propeller fan 1 may have any magnitude, which is, for example, 1% or more.
A dotted line D shown in
In a cross section passing through rotational axis O and a part of first part 22A a flare angle formed between the first inner circumferential surface region of first part 22A and rotational axis O (axis P) is a first angle θ1 (see
A distance between the end of first part 22A (first inner circumferential surface region) located upstream and end 221A located downstream in the direction of the rotational axis is a first length L1 (see
First angle θ1 is greater and second angle θ2 is smaller than any other flare angle formed between the inner circumferential surface of flare portion 22 and rotational axis O (axis P). First length L1 is greater and second length L2 is smaller than any other distance between the end of flare portion 22 located upstream and the end of flare portion 22 located downstream in the direction of the rotational axis.
First part 22A is a protrusion provided in a protruding manner in the direction of the rotational axis when bell mouth 2 is seen laterally in the direction perpendicular to rotational axis O. Second part 22B is a recess provided in a recessed manner in the direction of the rotational axis when bell mouth 2 is seen laterally in the direction perpendicular to rotational axis O.
Opposite ends of second part 22B in the circumferential direction of flare portion 22 are each connected to first part 22A. An angle formed between the opposite ends of second part 22B in the circumferential direction of flare portion 22 with respect to the central axis (rotational axis O) of flare portion 22 is, for example, 90° or less. As described above, first part 22A and second part 22B have different flare angles (first angle θ1>second angle θ2), and first length L1 of first part 22A differs from second length L2 of second part 22B (first length L1>second length L2). End 221B of second part 22B located downstream accordingly projects inside in the radial direction of flare portion 22 (in the radial direction of propeller fan 1) with respect to an intermediate part of first part 22A which is adjacent to end 221B in the circumferential direction of flare portion 22. That is to say, a step is formed at the part connecting first part 22A and second part 22B to each other.
First part 22A has a lateral end 222A in the circumferential direction of flare portion 22. Lateral end 222A of first part 22A in the circumferential direction of flare portion 22 connects end 221A of first part 22A located downstream and end 221B of second part 22B located downstream to each other.
As shown in
The function and effect of blower apparatus 100 according to Embodiment 1 will now be described. Blower apparatus 100 includes propeller fan 1 configured to rotate about the rotational axis and bell mouth 2 annularly disposed to surround propeller fan 1 as seen in the direction of the rotational axis of propeller fan 1. Bell mouth 2 includes flare portion 22 located downstream of propeller fan 1 in the direction of the rotational axis. Flare portion 22 has an inner circumferential surface inclined with respect to rotational axis O, with a distance between the inner circumferential surface and rotational axis O increasing downstream in the direction of the rotational axis. Flare portion 22 has first part 22A and second part 22B located at different positions in the rotational direction of propeller fan 1. First part 22A has a first inner circumferential surface region that is a part of the inner circumferential surface of flare portion 22. Second part 22B has a second inner circumferential surface region that is a part of the inner circumferential surface of flare portion 22. First angle θ1 formed between the first inner circumferential surface region of first part 22A and rotational axis O in a cross section passing through rotational axis O and a part of first part 22A is greater than second angle θ2 formed between the second inner circumferential surface region of second part 22B and rotational axis O in a cross section passing through rotational axis O and a part of second part 22B. First length L1 of first part 22A (first inner circumferential surface region) in the direction of the rotational axis is greater than second length L2 of second part 22B (second inner circumferential surface region) in the direction of the rotational axis.
Blower apparatus 100, which includes flare portion 22 having first part 22A and second part 22B, can recover a static pressure of an inlet airflow from propeller fan 1.
In a conventional blower apparatus, the end of the flare portion located downstream is always disposed on the same plane perpendicular to the rotational axis irrespective of the magnitude of the flare angle (diffuser angle). A frictional loss is higher on the inner circumferential surface with a relatively small flare angle than on the inner circumferential surface with a relatively great flare angle. The conventional blower apparatus thus fails to sufficiently increase an efficiency of blowing air due to a frictional loss on the inner circumferential surface with a relatively small flare angle, and accordingly has difficulty in reducing input and noise. In contrast, in blower apparatus 100, second length L2 of second part 22B with a small flare angle is smaller than first length L1 of first part 22A. This allows blower apparatus 100 to reduce a pressure loss of an airflow due to a friction with the second inner circumferential surface region of second part 22B more than a conventional blower apparatus having second length L2 which is provided to be equal to first length L1. Consequently, blower apparatus 100 can reduce input and noise more than a conventional blower apparatus.
In blower apparatus 100, second angle θ2 is smaller than any other flare angle formed between the inner circumferential surface of flare portion 22 and rotational axis O. In this case, the second inner circumferential surface region of second part 22B is a part having the highest friction loss on the inner circumferential surface of flare portion 22. However, blower apparatus 100 has second length L2 of second part 22B which is smaller than first length L1 as described above, and can accordingly reduce a pressure loss of an airflow due to a friction with the second inner circumferential surface region of second part 22B more than a conventional blower apparatus. In addition, in blower apparatus 100, second length L2 is smaller than any other shortest distance between the end of flare portion 22 located upstream and the end of flare portion 22 located downstream. This allows blower apparatus 100 to reduce a pressure loss of an airflow due to a friction with the second inner circumferential surface region of second part 22B and also increase the effect of recovering a static pressure at any part other than second part 22B in flare portion 22.
A blower apparatus 101 according to Embodiment 2 will now be described with reference to
For example, two third parts 22D are provided to sandwich second part 22B therebetween in the circumferential direction of flare portion 22. The inner circumferential surface of flare portion 22 has a third inner circumferential surface provided in third part 22D. A flare angle (third angle θ3 (see
Third part 22D has an end located upstream and an end 221D located downstream. The end of third part 22D located upstream is connected to the end of pipe portion 21 located downstream. The ends of first part 22A, second part 22B, and third part 22D located upstream are provided on the same plane orthogonal to rotational axis O. End 221D of third part 22D located downstream connects end 221A of first part 22A and end 221B of second part 22B to each other. First part 22A in blower apparatus 101 has no lateral end 222A (see
A third length L3 of third part 22D in the direction of the rotational axis (the shortest distance between the end of third part 22D located upstream and end 221D located downstream) becomes gradually smaller from first part 22A to second part 22B. Third length L3 of the part connected to first part 22A is equal to first length L1 of first part 22A. Third length L3 of the part connected to second part 22B is equal to second length L2 of second part 22B. Third length L3 changes gradually within the range from second length L2 to first length L1 inclusive.
That is to say, third part 22D is provided to have greater third length L3 with greater third angle θ3. As shown in
Blower apparatus 101 as described above basically has a configuration similar to that of blower apparatus 100 and can thus achieve the function and effect similar to those of blower apparatus 100. Additionally, in blower apparatus 101, since first part 22A and second part 22B are connected to each other with third part 22D therebetween, a step is not formed, which is formed at the part connecting first part 22A and second part 22B to each other in blower apparatus 100. Blower apparatus 101 can thus reduce a pressure loss of an airflow due to a friction with inner circumferential surface of flare portion 22 more than blower apparatus 100, thereby reducing input and noise.
Second part 22B of blower apparatus 101 may be provided as, for example, one point in the circumferential direction of flare portion 22. For example, when the flare angle in a part in the circumferential direction of flare portion 22 is provided so as to become gradually smaller from first angle θ1 and become gradually greater again from first angle θ1, second part 22B may be provided as a point of inflection in this part. In this case, the part in the circumferential direction of flare portion 22 is provided such that the shortest distance between the end thereof located upstream and the end thereof located downstream becomes gradually smaller from first length L1 and become gradually greater again to first length L1, and second part 22B is provided as a point Of inflection of the shortest distance at the part. In blower apparatus 101, the angle formed between the opposite ends of second part 22B in the circumferential direction of flare portion 22 with respect to the central axis (rotational axis O) of flare portion 22 may have any magnitude exceeding 0°.
Hare portions 22 of blower apparatuses 100 and 101 according to Embodiments 1 and 2 may have any configuration as long as they have first part 22A and second part 22B adjacent to each other. First part 22A may be provided in a C-shape across flare portion 22 except for second part 22B in the circumferential direction of flare portion 22. The blower apparatus provided as described above also basically has a configuration similar to the configurations of blower apparatuses 100 and 101, and thus can achieve similar effects to those of blower apparatuses 100 and 101.
A blower apparatus 102 according to Embodiment 3 will now be described with reference to
As shown in
When bell mouth 2 of blower apparatus 102 is seen in the direction perpendicular to rotational axis O as shown in
Blower apparatus 102 described above basically has a configuration similar to that of blower apparatus 101 and can accordingly achieve effects similar to those of blower apparatus 101.
With reference to
Flare portion 22 of blower apparatus 102 does not need to be provided to have point symmetry about the central axis thereof (rotational axis O of propeller fan 1). The flare part of flare portion 22 which faces second part 22B with rotational axis O therebetween may have a flare angle and a length in the direction of the rotational axis which differ from those of first part 22A and second part 22B. For example, the flare part of flare portion 22 which faces second part 22B with rotational axis O therebetween may have a flare angle more than second angle θ2 and less than first angle θ1 and have a length in the direction of the rotational axis more than second length L2 and less than first length L1.
Two blower apparatuses 102 may be provided at positions at which first part 22A and second part 22B of blower apparatus 100 shown in
In blower apparatus 102, three or more second parts 22B may be provided at intervals therebetween in the circumference direction of flare portion 22. An odd number of second parts 22B may be provided, or an even number of second parts 22B may be provided. Second parts 22B are provided at regular intervals, for example, in the circumferential direction of flare portion 22.
In flare portions 22 of blower apparatuses 100, 101, and 102, the flare part facing first part 22A with rotational axis O therebetween may have a flare angle and a length in the direction of the rotational axis which are different from those of first part 22A and second part 22B.
A blower apparatus 103 according to Embodiment 4 will now be described with reference to
Blower apparatus 103 has a length M (see
An airflow emitted from propeller fan 1 flows from the interior space of flare portion 22 located downstream of end 11 of propeller fan 1 and upstream of end 221B of second part 22B to the exterior space located downstream of end 221B of second part 22B. In a blower apparatus with a ratio M/N of less than 10%, thus, a sectional area perpendicular to rotational axis O increases sharply, which more easily causes an eddy. In contrast, blower apparatus 103 with a ratio M/N of 10% or more has a sufficiently large second length L2 of second part 22B and a suppressed increase rate of the cross section compared with a blower apparatus having a ratio M/N of less than 10%. This reduces the formation of an eddy in blower apparatus 103, thus reducing an eddy loss. Blower apparatus 103 can thus reduce input and noise more than the blower apparatus with a ratio M/N of less than 10%. In addition, blower apparatus 103 basically has a configuration similar to that of blower apparatus 102, and can accordingly achieve effects similar to those of blower apparatus 102.
End 11 of propeller fan 1 and end 211 of pipe portion 21 of pipe portion 21 located downstream are provided on, for example, the same plane orthogonal to rotational axis O. In other words, end 11 and end 211 are provided, for example, with an interval therebetween in the radial direction of propeller fan 1. In this case, a length M between end 11 of propeller fan 1 and end 221B of second part 22B is equal to second length L2 of second part 22B.
An end 232 of bell mouth 2 which is located upstream (the end of curved inlet portion 20 located upstream) is provided downstream of, for example, end 12 of propeller fan 1 located upstream. In this case, second length L2 is 10% or more of a length Q (see
A blower apparatus 104 according to Embodiment 5 will now be described with reference to
Fourth part 22E has a flare angle more than second angle θ2 and less than first angle θ1. Fourth part 22E has an end located upstream and an end 221E located downstream. The end of fourth part 22E located upstream is connected to the end of pipe portion 21 located downstream. The ends of first part 22A, second part 22B, and fourth part 22E located upstream are provided on the same plane orthogonal to rotational axis O. The ends of first part 22A, second part 22B, and fourth part 22E located downstream are not provided on the same plane orthogonal to rotational axis O.
First part 22A has a lateral end 222A in the circumferential direction of flare portion 22. Lateral end 222A of first part 22A connects end 221A of first part 22A located downstream and end 221E of fourth part 22E located downstream to each other. Fourth part 22E has a lateral end 222E in the circumferential direction of flare portion 22. Lateral end 222E of fourth part 22E connects end 221E of fourth part 22E located downstream and end 221B of second part 22B located downstream to each other.
A distance between the end of fourth part 22E located upstream and end 221E located downstream in the direction of the rotational axis is more than second length L2 and is less than first length L1.
Blower apparatus 104 configured as described above basically has a configuration similar to that of blower apparatus 100, and can thus achieve effects similar to those of blower apparatus 100.
It should be understood that the embodiments disclosed herein are illustrative and non-restrictive in every respect. It is therefore intended that the scope of the present invention is defined by claims, not only by the embodiments described above, and encompasses all modifications and variations equivalent in meaning and scope to the claims.
The present invention is particularly advantageously applied to a blower apparatus of an air conditioner.
1 propeller fan, 2 bell mouth, 20 curved inlet portion, 21 pipe portion, 22 flare portion, 22A first part, 22B second part, 22C flare part, 22D third part, 22E fourth part, 100, 101, 102, 103, 104 blower apparatus, 200 outdoor unit, 201 outdoor heat exchanger.
Filing Document | Filing Date | Country | Kind |
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PCT/JP2016/055867 | 2/26/2016 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
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WO2017/145370 | 8/31/2017 | WO | A |
Number | Name | Date | Kind |
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9822801 | Nakagawa | Nov 2017 | B2 |
10393150 | Nakagawa | Aug 2019 | B2 |
10495328 | Yamamoto | Dec 2019 | B2 |
20060045777 | Kao | Mar 2006 | A1 |
20160281739 | Nakagawa | Sep 2016 | A1 |
20180224135 | Yamamoto | Aug 2018 | A1 |
Number | Date | Country |
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10-068537 | Oct 1998 | JP |
2009-204291 | Sep 2009 | JP |
2015-129504 | Jul 2015 | JP |
Entry |
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International Search Report of the International Searching Authority dated May 31, 2016 for the corresponding international application No. PCT/JP2016/055867 (and English translation). |
Number | Date | Country | |
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20190010960 A1 | Jan 2019 | US |