The present disclosure relates generally to dryer appliances and/or combination washer and dryer appliances, and more particularly to a blower assembly for such appliances that minimizes pressure losses during a drying cycle thereof.
Combination washer and dryer appliances have become increasingly popular in recent years. In particular, combination washer and dryer appliances are often attractive because of the utility and space savings of having one appliance performing the functions of two similarly sized appliances.
Sufficient airflow is critical to any laundry appliance, particularly in fulfilling the requirements of a drying cycle for combination washer and dryer appliances. Many conventional combination units rely on a blower assembly to assist with the drying cycle. The blower assembly often includes a housing and a motor to drive an impeller positioned within the housing to rotate the impeller to urge an airflow along an airflow path through the drying appliance.
However, issues may arise in such systems due to relatively low airflow, which limits the performance of the appliance during the drying cycle. Low airflow requires longer drying cycles because the decreased airflow limits the mass flow rate of water vapor to an evaporator, for example, where moisture is removed from the air. Such limitations are exacerbated when a larger load of laundry has been added. Larger laundry loads generate an additional pressure drop, which further reduces airflow and thus further limits the drying rate. Such limits on airflow and the drying rate demand higher power draw to cover the pressure drop to complete a drying cycle.
Accordingly, a blower assembly that maximizes available space in a laundry appliance while delivering sufficient drying air at an efficient airflow rate would be welcomed in the art. As such, the present disclosure is directed to a blower assembly configured to maximize available space in a laundry appliance and to provide increased airflow rates and reduce pressure losses.
Aspects and advantages of the invention will be set forth in part in the following description, or may be obvious from the description, or may be learned through practice of the invention.
In an aspect, the present disclosure is directed to a laundry appliance. The laundry appliance includes a cabinet, an airflow path, a blower, and a heat exchanger. The cabinet defines an interior volume for receiving one or more articles for washing or drying. The cabinet has a cabinet inlet and a cabinet outlet. The airflow path is defined between the cabinet inlet and the cabinet outlet. The blower assembly is configured to direct airflow through the cabinet and along the airflow path. The heat exchanger is arranged adjacent to the blower assembly along the airflow path. Further, during operation of the laundry appliance, the blower assembly directs the airflow through the cabinet outlet, across the heat exchanger, through the cabinet inlet, and back into the cabinet.
In another aspect, the present disclosure is directed to an airflow system for a laundry appliance having a cabinet for receiving one or more articles for washing or drying. The airflow system includes a duct assembly, a heat exchanger, and a blower assembly. The duct assembly defines an airflow path between an air inlet for receiving air from the cabinet and an air outlet for returning air into the cabinet. The heat exchanger is disposed between the air inlet and the air outlet. The blower assembly directs airflow along the airflow path. Further, during operation of the laundry appliance, the blower assembly directs the airflow through the air outlet, across the heat exchanger, through the air inlet, and back into the cabinet.
In yet another aspect, the present disclosure is directed to a laundry appliance. The laundry appliance includes a cabinet, a laundry basket, an airflow path, a blower assembly, a heat exchanger, and a duct system. The cabinet defines an interior volume for receiving one or more articles for washing or drying. The cabinet also has a cabinet inlet and a cabinet outlet. The laundry basket is rotatably mounted within the cabinet and defines a chamber for receiving articles for treatment. The airflow path is defined between the cabinet inlet and the cabinet outlet. The blower assembly defines a radial direction, a circumferential direction, and an axial direction. The blower assembly is configured to direct airflow through the cabinet and along the airflow path. Moreover, the blower assembly includes a housing, a motor, and an impeller. The housing defines a housing inlet and a housing outlet. The housing of the blower assembly also has a front wall spaced apart from a rear wall along the axial direction to define a rectangular volute. The rear wall of the housing defines an annular receptacle. The motor is positioned within the annular receptacle. The impeller is mechanically coupled to the motor for rotating the impeller about an axis of rotation to urge an airflow from the cabinet outlet to the cabinet inlet along the airflow path. The impeller is positioned within the rectangular volute. The heat exchanger is configured to heat and remove moisture from the airflow passing therethrough. The duct system includes an intake duct and a return duct. The duct system also provides fluid communication between the cabinet outlet and the housing inlet via the intake duct and between the housing outlet and the cabinet inlet via the return duct. The duct system, the blower assembly, and the chamber define the airflow path. Further, during operation of the laundry appliance, the blower assembly directs the airflow through the cabinet outlet, across the heat exchanger, through the cabinet inlet, and back into the cabinet.
These and other features, aspects and advantages of the present invention will become better understood with reference to the following description and appended claims. The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and, together with the description, serve to explain the principles of the invention.
A full and enabling disclosure of the present invention, including the best mode thereof, directed to one of ordinary skill in the art, is set forth in the specification, which makes reference to the appended figures.
Reference now will be made in detail to embodiments of the invention, one or more examples of which are illustrated in the drawings. Each example is provided by way of explanation of the invention, not limitation of the invention. In fact, it will be apparent to those skilled in the art that various modifications and variations can be made in the present invention without departing from the scope of the invention. For instance, features illustrated or described as part of one embodiment can be used with another embodiment to yield a still further embodiment. Thus, it is intended that the present invention covers such modifications and variations as come within the scope of the appended claims and their equivalents.
As used herein, the term “or” is generally intended to be inclusive (i.e., “A or B” is intended to mean “A or B or both”). The terms “upstream” and “downstream” refer to the relative flow direction with respect to fluid flow in a fluid pathway. For example, “upstream” refers to the flow direction from which the fluid flows, and “downstream” refers to the flow direction to which the fluid flows.
In general, the present disclosure provides a blower assembly for minimizing pressure loss in an appliance, particularly in a combination washer and dryer appliance. In an embodiment, for example, the blower assembly includes a high efficiency centrifugal blower with backward curved blades and an asymmetric rectangular close (tight) casing volute. As such, the blower assembly is designed to maximize available space in the appliance while efficiently delivering sufficient drying air at an optimal airflow rate. Moreover, the blower assembly is positioned within in a way that provides the shortest distance for an airflow path. In addition, positioning and configuration of the blower assembly provides low pressure losses throughout the airflow path. Further, the blower assembly is configured to be compact and positioned to allow for sufficient rotational speeds resulting in low noise emission.
Referring now to the drawings,
In particular embodiments, as shown, the laundry appliance 10 is a combination washer/dryer appliance and may also be referred to herein as a multifunction laundry appliance or washer/dryer combination appliance. While described in the context of an embodiment of the laundry appliance 10, using the teachings disclosed herein, it will be understood that the laundry appliance 10 is provided by way of example only. Other laundry appliances having different appearances and different features may also be utilized with the present subject matter as well. Furthermore, as used herein, the terms “articles,” “clothing,” or “laundry” include but need not be limited to fabrics, textiles, garments, linens, papers, or other items which may be cleaned, dried, and/or otherwise treated in a laundry appliance.
Referring particularly to
In some embodiments, as shown in
The controller 56 may include, or be associated with, one or more memory elements such as RAM, ROM, or electrically erasable, programmable read only memory (EEPROM). For example, the instructions may be software or any set of instructions that when executed by the controller 56, cause the controller 56 to perform operations. It should be noted that controllers as disclosed herein are capable of and may be operable to perform any methods and associated method steps as disclosed herein. For example, in some embodiments, methods disclosed herein may be embodied in programming instructions stored in the memory and executed by the controller 56.
Still referring to
Referring now to
In particular embodiments, as shown, the cabinet 12 includes a cabinet inlet 82 and a cabinet outlet 84 defining an airflow path 90 between the cabinet inlet 82 and the cabinet outlet 84. In an embodiment, for example, the cabinet inlet 82 may be located proximate the front panel 14, whereas the cabinet outlet 84 may be located proximate the rear panel 16. Thus, the blower assembly 100 is configured for directing airflow through the cabinet 12 and along the airflow path 90. For example, as shown in
In certain embodiments, as shown in
Furthermore, as shown in
Further, as shown, the heat exchanger 80 is arranged adjacent to the blower assembly 100 along the airflow path 90. Accordingly, during operation of the laundry appliance 10, the blower assembly 100 directs the airflow through the cabinet outlet 84, across the heat exchanger 80, through the cabinet inlet 82, and into the cabinet 102. As such, the blower assembly 100 is configured to provide sufficient airflow to enable the laundry appliance 10 to perform a drying cycle effectively. In addition, the heat exchanger 80 is arranged adjacent to the blower assembly 100 along the airflow path 90 to increase the efficiency of the drying cycle. By directing the airflow in the described manner, the blower assembly 100 ensures that the air exiting the cabinet 12 passes over the heat exchanger 80, where the air is heated, and then circulated back into the cabinet 12 to remove moisture from the laundry.
In an embodiment, the blower assembly 100 and the heat exchanger 80 are located on top of the cabinet 12, as depicted in
Referring particularly to
Referring now to
Accordingly, as shown, in an embodiment, the blower assembly of the present disclosure provides a drying air flow rate of at least about 200 cubic feet per minute (CFM) and a pressure difference of at least about 600 Pa. This efficient airflow and pressure difference enhances the overall performance of the laundry appliance during the drying cycle, minimizing pressure losses and reducing drying time. More specifically, the high flow rate and pressure difference are achieved through the design of the blower assembly and the position of the blower assembly in relation to the heat exchanger and the airflow path, including the air inlet and the air outlet. These features allow for efficient movement of air through the laundry appliance, resulting in effective drying performance.
In summary, the present disclosure provides a laundry appliance, such as a combination washer and dryer appliance, with a blower assembly configured to minimize pressure losses and maximize available space. The blower assembly directs airflow through the cabinet, across a heat exchanger, and back into the cabinet, promoting efficient drying of the laundry load. The unique design of the blower assembly, including the housing, impeller, and motor arrangement, allows for improved airflow rates and reduced pressure losses, resulting in a more efficient and effective drying process.
This written description uses examples to disclose the invention, including the best mode, and also to enable any person skilled in the art to practice the invention, including making and using any devices or systems and performing any incorporated methods. The patentable scope of the invention is defined by the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they include structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal languages of the claims.