Information
-
Patent Grant
-
6386123
-
Patent Number
6,386,123
-
Date Filed
Wednesday, August 30, 200024 years ago
-
Date Issued
Tuesday, May 14, 200222 years ago
-
Inventors
-
Original Assignees
-
Examiners
- Lazarus; Ira S.
- Rinehart; K. B.
Agents
-
CPC
-
US Classifications
Field of Search
US
- 110 205
- 110 206
- 110 214
- 110 297
- 110 147
- 110 162
- 425 DIG 47
- 415 1821
- 415 203
- 415 206
- 415 224
- 415 2131
- 415 2141
- 029 463
- 029 453
- 029 343
- 029 334
-
International Classifications
-
Abstract
A blower for a high efficiency furnace is provided with an increased interior space for accommodating an impeller of maximum practicable diameter. The blower includes a blower motor and a blower housing having a bottom piece and a top piece assembling with the bottom piece to define an interior of the blower housing. The top piece includes an annular lower support portion for supporting the blower motor and an annular upper portion extending above and around the lower portion. The upper portion has an outer peripheral edge and lugs extending outward beyond the outer peripheral edge. The lugs have lug holes to receive mechanical fasteners to secure the blower housing to an external device. The head of the mechanical fasteners are positioned above the lugs on the upper portion of the top piece. In this arrangement the diameter of the bottom piece is not limited by a need to accommodate spacing for the head of the mechanical fastener. Additionally, the top piece and bottom piece have interlocking internal seals that provide positive engagement when the blower housing is assembled.
Description
BACKGROUND OF THE INVENTION
(1) Field of the Invention
The present invention relates to blowers used on high efficiency (e.g. 90% or higher efficiency) furnaces for drawing air from outside the home into the furnace to support combustion and for expelling the combustion exhaust products outside the home. More particularly, the invention relates to a construction of a blower housing that maximizes the interior space available for the blower impeller.
(2) Description of the Related Art
Combustion blowers for high efficiency furnaces are common in the art. These blowers are used to draw air for combustion from outside the home. Generally, these blowers are located downstream of a combustion chamber or combustion tubes in the furnace, depending upon the style of furnace, into which the combustion air is drawn, mixed with fuel, and ignited to generate heat for the furnace. The exhaust gases are drawn into the suction side of the blower and discharged from the blower through an exhaust pipe that vents to outside atmosphere.
Although the mounting arrangement and available space inside the blower is similar between one furnace model and the next, each model of furnace typically is designed to use a specific type and size blower. Among other general specifications set by the furnace manufacturer, the blower must meet requirements for dimensional size, mounting arrangements, and air moving capacity. In particular, the size of the blower housing must fit within a given space which then in turn determines the location of mounting holes in the furnace bonnet. Thus, these dimensional size requirements limit the air moving capacity of a blower because the impeller size must be chosen to fit and operate efficiently within the given size housing.
In order to increase the air moving capacity of the blower given the fixed size for the blower housing and the impeller, the designer may choose to increase the speed of the impeller. This in turn requires that the blower be operated with a higher speed motor. This option has significant drawbacks, including increased cost to buy, to operate, and increased noise. The speed of the motor and the speed of the impeller must be closely matched to maximize efficiency of the impeller. This requires additional engineering considerations in designing the impeller to operate efficiently at increased speeds. Efficient high speed motors are generally more expensive and tends to increase the cost of the blower. A blower with a higher speed motor also tends to produce more noise and vibration. The higher speed motor also has greater electrical demands. High speed blower motors tend to operate at higher temperatures and generate more heat than lower speed motors. Since the motor is in close proximity to hot exhaust gases in the blower, higher speed motors may require auxiliary cooling systems such as a shaft mounted fan, or a larger bonnet interior to avoid heat buildup. Auxiliary cooling systems lower motor efficiency, and the higher operating temperatures tend to decrease the life cycle of the blower motor.
FIG. 1
shows a blower
20
of the prior art arranged on a blower mounting surface
21
of a furnace
22
. The blower
20
includes a blower motor (not shown) and a blower housing
24
. In
FIG. 1
, the blower motor has been removed from its center mount
26
on top of the blower housing
24
to show greater detail of the blower housing
24
. The blower housing
24
has a side wall
28
extending between a top piece
30
and a bottom piece
32
. The top piece
30
is molded with the center mount recess
26
to receive the blower motor (not shown). The side wall
28
, top piece
30
, and bottom piece
32
form a volute
34
for the blower housing
24
. When the blower
20
is energized, an impeller (not shown), operably connected to a shaft of the blower motor (not shown), rotates in the volute
34
to draw exhaust gases through an inlet hole
35
in the center of the bottom piece
32
and to compress gases in the volute
34
. The pressurized exhaust gases are directed into a discharge pipe
36
that extends outward and away from the blower
20
and the furnace
22
.
As shown in
FIG. 1
, mounting feet
38
for attaching the blower
20
to the blower mounting surface
21
of the furnace
22
are provided on the side wall
28
of the blower housing
24
. In order to secure the blower housing
24
to the furnace, mechanical fasteners
40
are used. The typical mechanical fastener
40
used to secure the blower
20
to the furnace
22
has a screw head driving end
42
and an opposite driven end
43
spaced from the driving end
42
by a shaft
44
. The driving end
42
is larger than the shaft
44
such that it engages a seating surface
46
on the mounting foot
38
and holds the blower
20
to the furnace. The seating surface
46
of the mounting foot
38
is sized to allow clearance between the driving end
42
of the fastener
40
and the side wall
28
of the blower housing
24
.
In the construction of older blower housings, a cut-out in the side wall of the blower housing is sometimes provided adjacent the mounting feet for clearance of the driving end of the mechanical fastener. A sponge foam rubber or rubber type sealing insert is then used once the fastener is installed to completely seal the housing along the narrow spacing adjacent the driving end of the fastener. These inserts and gaskets are problematic in that they tend to leak over time and represent the weak link in exhaust system integrity. Additionally, some blower housing constructions require the use of gasket material to build up the axial height of the bottom piece in the area of the mounting foot when the blower is installed on the furnace. This gasket material seals the blower housing in the area of the mechanical fastener and prevents the mounting foot from heeling over when the mechanical fastener is tightened and the blower housing is attached to the furnace.
What is needed to overcome the disadvantages of the prior art is a blower housing which has a maximized interior space to permit the use of the largest capacity impeller practicable while meeting the size restrictions set by the mounting holes located in the furnace by the manufacturer. The blower housing having the largest practicable capacity impeller would meet the manufacturer's requirements for air moving capacity with a lower speed motor. Such a blower would meet furnace manufacturers' specifications for air moving capacity with decreased noise and vibration, and cost for the blower. Additionally, such a blower would eliminate the need for sealing inserts or gasket materials at the mounting locations for the blower housing.
SUMMARY OF THE INVENTION
In order to overcome the disadvantages of the prior art, the blower of the present invention provides an increased interior spacing while maintaining fixed exterior dimensions including especially the mounting hole locations. By having a larger interior for containing a larger impeller than in the prior art design, the blower of the present invention is capable of generating a higher air moving capacity with a decreased operating speed, cost, and lower noise and vibration levels. The blower of present invention also improves the containment of exhaust gases in the blower housing by improving the integrity of the seal around the housing against the furnace bonnet.
The blower of the present invention includes a blower housing and a blower motor. The blower housing has a top piece, a side wall, and a bottom piece that detachably engages the top piece to enclose the blower housing. The top piece includes an annular lower support portion for supporting the blower motor and an annular upper portion extending above and around the lower portion. The upper portion of the top piece of the blower housing has an outer peripheral edge and at least one lug extending outwardly beyond its outer peripheral edge. The bottom piece of the blower housing has a flange extending beyond its periphery that aligns with the lug of the top piece when the blower housing is assembled. The flange interlocks with the lug to detachably engage the top piece to the bottom piece. The top piece, side wall and bottom piece thus form a volute for the blower housing when assembled.
The lug on the top piece has a lug hole to receive a mechanical fastener such as a threaded bolt or screw. The flange on the bottom piece preferably has a flange hole that receives the mechanical fastener therethrough when the mechanical fastener joins the top piece to the blower mounting surface of the furnace. The mechanical fastener preferably attaches the blower housing to the furnace such that the blower housing is positioned between a blower motor and exterior mounting surface of the furnace. Thus, by locating the mechanical fastener with its head above the top piece, it may be driven tightly against the lug at the top of the blower and space need not be provided for the head of the mechanical fastener to be driven tightly against a blower housing surface which itself is located within the envelope of the impeller space.
In other words, in the prior art construction as seen in
FIG. 1
, a seating surface
46
is provided against which the driving end must be snugged to adequately secure the blower to the furnace. This requires a shoulder of a minimum width between the lug hole and the blower housing sidewall, which shoulder width (along with any clearance between the mounting hole sidewall and the shoulder) represents wasted space as the location of the blower housing sidewall is what limits the diameter of the impeller. With the present invention, the blower housing sidewall may be immediately adjacent the shaft
44
as the driving end is snugged against a surface located above the blower housing sidewall. Thus, little clearance need be provided between the shaft as the screwdriver or other tool used to secure the mechanical fastener has complete and unimpeded access to the driving end as it remains above the blower housing.
In another aspect of the present invention, the blower housing is provided with an improved seal between the top and bottom pieces. Preferably, the blower housing comprises a bottom piece having a disk shaped bottom portion with an outer perimeter border and an upstanding annular wall extending outward from the bottom disk around the outer perimeter border. The upstanding annular wall has an interior surface that forms a portion of the volute for the blower housing. The upstanding wall has an annular end axially opposite the bottom disk portion that extends between the exterior and interior surfaces of the upstanding wall. The annular end has an annular lip axially spaced from the annular end.
The top piece fits over the bottom piece to enclose the volute and form a casing for the blower. The top piece has a lower portion recessed into the top piece and extending into the casing. This lower portion receives the blower motor. The top piece also has an upper portion which extends around and above the lower portion. The upper portion has a primary groove and an outer peripheral edge surrounding the primary groove. The primary groove has an annular outer side wall and an annular inner side wall spaced apart by an annular groove wall. The groove wall has a secondary groove intermediate the coterminous edges of the groove wall and inner and outer side walls. The inner side wall of the primary groove abuts the interior surface of the upstanding wall of the bottom piece and the annular lip of the bottom piece is received in the secondary groove when the casing is assembled.
The inner side wall of the primary groove preferably has an annular rib extending outwardly from the side wall into the primary groove. The interior surface of the upstanding annular wall preferably has an annular notch on its interior surface. In this arrangement, as the annular notch receives the annular rib in the primary groove, the pieces tend to “snap” together as the bottom piece is fully assembly with the top piece. This construction thus provides a positive indicator of sealing between the top and bottom pieces when the blower housing is assembled.
BRIEF DESCRIPTION OF SEVERAL VIEWS OF THE DRAWINGS
Further objects and features of the invention are revealed in the following detailed description of the preferred embodiment of the invention and in the drawings wherein:
FIG. 1
is an exploded, perspective view of a blower of the prior art;
FIG. 2
is a side view of a blower of the present invention installed on a mounting structure of the furnace;
FIG. 3
is a perspective view of a blower housing of the blower of
FIG. 2
;
FIG. 4
is a top, perspective view of a top piece of the blower housing of
FIG. 3
;
FIG. 5
is a bottom, perspective view of the top piece of
FIG. 4
;
FIG. 6
is a top, perspective view of a bottom piece of the blower housing of
FIG. 3
;
FIG. 7
is a bottom, perspective view of the bottom piece of
FIG. 6
;
FIG. 8
is a cross-sectional view of the top piece installed with the bottom piece to form the blower housing of
FIG. 3
; and
FIG. 9
is a cross-sectional view of the top piece installed with the bottom piece to form the blower housing of FIG.
3
.
Corresponding reference numerals indicate corresponding parts throughout the several views of the drawings.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
FIG. 2
shows the blower of the present invention installed in a furnace. The blower
50
includes a blower motor
52
and a blower housing
54
. The blower housing
54
has an annular upstanding wall
56
extending between a top piece
58
and bottom piece
60
. The bottom piece
60
is mounted on a blower mounting surface
21
in the furnace
22
, or the furnace bonnet, using mechanical fasteners
40
. The driving end
42
of each of the fasteners
40
seats against the top most portion of top piece
58
and the driven end
43
is installed in the blower mounting surface
21
on t furnace
22
. In the arrangement shown in
FIG. 2
, the bottom piece
60
is preferably held in position between the top piece
58
and the blower mounting surface
21
by compression from the mechanical fasteners
40
.
As shown in
FIG. 2
, the blower
50
is mounted on a blower mounting surface
21
on the furnace
22
where the blower housing
54
is positioned to allow the impeller (not shown) to draw exhaust gases directly from the combustion chamber or combustion tubes (not shown) into the blower housing
54
. A discharge pipe
61
is coupled to an exhaust pipe
62
using a gasket
64
to vent the exhaust gases to atmosphere.
FIG. 3
shows a perspective view of the blower housing
54
with top piece assembled on the bottom piece
60
. The top piece
58
covers over the bottom piece
60
to tightly enclose the blower housing
54
and prevent exhaust gases from leaking from the blower housing
54
during operation. The top piece
58
has a lower portion
66
that is recessed into the top piece
58
and extends into the blower housing casing
54
. The diameter of the recessed lower portion
66
is sized to accommodate the blower motor
52
. The lower portion
66
has mounting fittings
68
for securing the blower motor to the top piece
58
. The lower portion
66
may also have screw fittings
70
for securing the motor to the top piece
58
. At the center of the lower portion
66
, a through hole
72
is provided to allow a shaft (not shown) from the blower motor to pass into the interior of the blower housing
54
to be coupled with the impeller (not shown). The top piece
58
has an upper portion
74
which extends around and above the lower portion
66
and includes a seating surface
76
for the mechanical fasteners
40
.
FIGS. 4 and 5
provide greater detail of the top piece
58
. The upper portion
74
of the top piece
58
has an outer peripheral edge
78
and lugs
80
extending radially outward beyond the outer peripheral edge
78
. The lugs
80
preferably have arcuate lug holes
82
formed therein to allow adjustable positioning of the blower housing
54
on the blower mounting surface
21
of the furnace
22
when the blower
50
is installed on the furnace
22
. Preferably, each of the lugs
80
has a depending leg
84
extending downward and away from the outer peripheral edge
78
of the top piece
58
. Each leg
84
preferably has an exterior surface
86
and an arcuate interior surface
88
which gives each leg
84
a generally concave aspect when it is installed on the blower housing
54
. The arcuate interior surface
88
of the depending leg
84
preferably has a circumferential guide portion
90
that conforms to the upstanding annular wall
56
on the bottom piece
60
. The circumferential guide portion
90
on the depending leg
84
supports and aligns the top piece
58
with the bottom piece
60
during operation. The depending leg
84
bears some of the weight of the blower motor when the blower
50
is installed on the blower mounting surface
21
of the furnace
22
.
As shown in
FIG. 5
, an annular locating groove
92
is provided around the upper portion
74
radially inward of the outer peripheral edge
78
. The annular locating groove
92
is positioned a sufficient distance away from the outer peripheral edge
78
, lug hole
82
, and depending leg
84
so as not to interfere with the seal between the top piece
58
and bottom piece
60
when the blower housing
54
is assembled. Greater detail of the annular locating groove
92
and seal between the top and bottom pieces
58
,
60
will be discussed later with reference to FIG.
8
.
FIGS. 6 and 7
provide detail of the bottom piece
60
of the blower housing
54
. The bottom piece
60
has a bottom disk portion
94
with a center inlet hole
95
that allows the blower
50
to draw exhaust gases into the housing
54
during blower operation. The bottom disk portion
94
has an outer perimeter border
96
and the upstanding annular wall
56
extends outward and away from the outer perimeter border
96
. The underside of the bottom disk portion
94
of the blower housing
54
is generally flat so that it may be mounted flush against the blower mounting surface
21
of the furnace
22
. The upstanding annular wall
56
has an interior surface
98
which defines a portion of a volute
100
of the blower housing
54
and an exterior surface
102
that surrounds the interior surface
98
. The discharge pipe
61
extends outward and away from the annular wall
56
and communicates with the volute
100
to direct pressurized exhaust gases from the blower housing
54
. The discharge pipe
61
may have a boss end
105
to allow connection to the exhaust pipe
62
, as required. Preferably, the bottom disk portion
94
, the upstanding wall
56
, and the discharge pipe
61
are formed monolithically.
The bottom piece
58
is provided with a plurality of mounting flanges
106
circumferentially spaced around the outer perimeter border
96
of the bottom disk portion
94
. Each of the mounting flanges
106
extends radially outward from the outer perimeter border
96
and has a flange hole
108
therethrough. Each of the mounting flanges
106
preferably aligns with a corresponding lug
80
on the top piece
58
. The alignment of the lugs
80
and flanges
106
may be such that the top piece
58
and bottom piece
60
are assembled in only one orientation. Similar to the lug hole
82
, the flange hole
108
is also preferably arcuate to allow minor adjustment of the blower
50
when the blower
50
is mounted on the blower mounting surface
21
of the furnace
22
. To maximize the diameter of the upstanding annular wall
56
, an inner edge
110
of the flange hole
108
may be formed flush with the exterior surface
102
of the upstanding annular wall
56
.
Preferably, the flange hole
108
is also formed to receive the depending leg
84
of the top piece
58
when the blower
50
is assembled. As shown in
FIG. 9
, the flange hole
108
preferably has a step recess
112
which is shaped to receive the depending leg
84
from the lug
80
of the top piece
58
and a through hole
114
. The through hole
114
allows the mechanical fastener to be directed from the lug
80
and lug hole
82
on the top piece
58
to the blower mounting surface
21
on the furnace
22
when the blower
50
is secured to the blower mounting surface
21
on the furnace
22
. The step recess
112
positively aligns the depending leg
84
and captures a bottom portion of the circumferential guide portion
90
of the depending leg
84
so that the top piece
58
and bottom piece
60
are positively engaged both during assembly and operation of the blower
50
. It is preferred that the bottom piece
60
be held in position by the compressive forces exerted by the mechanical fastener
40
on the top piece
58
. The step recess
112
bears some of this compressive force and stabilizes the position of the bottom piece
60
adjacent the blower mounting surface
21
of the furnace
22
.
Details of the attachment between the top and bottom pieces are best shown in FIG.
8
. The upstanding annular wall
56
of the bottom piece
60
has an upper section
114
that cooperates with the annular groove
92
in the upper portion
74
of the top piece
58
. The upper section
114
includes an annular end
116
that extends between the interior and exterior surfaces
98
,
102
of the upstanding wall
56
. The annular end
116
has a lip
118
extending axially outward from the bottom disk portion
94
intermediate the coterminous edges of the annular end
116
and the interior and exterior surfaces
98
,
102
of the upstanding annular wall
56
. Preferably, the annular lip
118
has a generally triangular shaped cross section to act as a guide during assembly as well as an overlapping fit between the top and bottom pieces
58
,
60
. The upper section
114
also importantly includes an annular notch
120
extending around the interior surface
98
of the upstanding wall
56
.
The annular groove
92
formed in the upper portion
74
of the top piece
58
includes a primary groove
122
and a secondary groove
124
. The primary groove
122
includes an annular inner side wall
126
and an annular outer side wall
128
spaced apart from the annular inner side wall
126
by an annular groove wall
130
. When the top piece
58
is installed on the bottom piece
60
, the annular inner side wall
126
abuts the interior surface
98
of the upstanding annular wall
56
, and the annular outer side wall
128
faces the exterior surface
102
of the upstanding annular wall
56
. The annular outer side wall
128
may be formed with a lead-in taper
132
to allow the top and bottom pieces
58
,
60
to more easily fit together.
The primary groove
122
also includes an annular rib
134
axially spaced below the annular groove wall
130
. The annular rib
134
cooperates with the annular notch
120
in the upstanding annular wall
56
of the bottom piece
58
to form a first sealing area
136
for the blower housing
54
. When the top piece
58
is fully installed on the bottom piece
60
, the top piece
58
will snap fit onto the bottom piece
60
as the annular rib
134
slides across the interior surface
98
of the upstanding annular wall
56
and into the annular notch
120
. The rib
134
and notch
120
provide a positive lock indication for a blower assembly operator when assembling the blower housing
54
.
The secondary groove
124
in the annular groove
92
on the upper portion
74
of the top piece
58
is formed internal to primary groove
122
. The secondary groove
124
is formed intermediate the coterminous edges of the annular groove wall
130
and inner and outer side walls
126
,
128
. The secondary groove
124
has a generally triangular shaped cross section that matches the geometry of the annular lip
118
on the upstanding wall
56
of the bottom piece
60
. The secondary groove
124
provides a secondary sealing area
138
for the blower housing.
In assembling the blower housing
50
into the arrangement shown in
FIG. 3
, the top piece
58
may be installed with the bottom piece
60
to create the blower housing
54
of the present invention. The upper section
114
of the annular wall
56
of the bottom piece
60
may be inserted into the annular groove
92
on the underside of the top piece
58
and positively locked in place to seal the blower housing
54
.
The depending legs
84
of the lug
80
of the top piece
58
may be inserted into the step recess
112
formed in the flange hole
108
such that the circumferential guide portion
90
of the interior arcuate surface
88
of the depending lug
84
mounts flush against the exterior surface
102
of the upstanding annular wall
56
of the bottom piece
60
and a bottom portion of the leg
84
is nested within the recess
112
of the flange hole
108
. Preferably, the lengths of the depending legs
84
are sized such that when the upper section
114
of the annular wall
56
is fully inserted into the annular groove
92
in the top piece
58
, the leg
84
is captured by the flange hole
108
. The lugs
80
and matching flanges
106
may have irregular angular placement along each of the respective top and bottom pieces
58
,
60
to provide a keying assembly for the blower housing
54
such that the top and bottom pieces
58
,
60
may be assembled in only one orientation.
Each of the top and bottom pieces
58
,
60
may be formed from materials that are capable of withstanding relatively high temperatures from the exhaust gases being expelled from the blower housing
54
. The blower housing
54
may be made from a polypropylene or polyvinyl chloride (PVC) type plastic, although other materials capable of withstanding the heat from the exhaust gases may also be used. The material used must be sufficiently resilient to allow the top piece
58
and bottom piece
60
to flex during installation so that the top piece
58
and bottom piece
60
may properly form the primary and secondary seals
136
,
138
in the blower housing
54
.
By locating the lugs
80
on the upper portion
74
of the blower housing
54
, the diameter of the upstanding annular wall
56
can be increased. By moving the driving end
42
of the mechanical fastener
40
above the lug
80
on the top piece
58
, the clearance between the screw head driving end
42
and the upstanding annular wall
56
of the blower housing
50
, as well as any clearance between the shaft and the opening through which it extends can be eliminated. The mechanical fastener
40
used to secure the blower housing to the blower mounting surface of the furnace may run directly down the exterior surface
102
of the upstanding annular wall
56
because there is sufficient clearance on the upper portion
74
of the top piece
58
for the screw head driving end
42
of the mechanical fastener
40
. Furthermore, there may also be a savings in assembly time as the driving head is much more readily accessible with the fastening tool making it easier to apply the tool to the driving head.
As the top piece
58
snap fits with the bottom piece
60
to create a sealed unit, gasket materials and other sealing inserts commonly used in the prior art are no longer needed. By constructing the bottom piece
60
with a flat bottom disk and an upstanding annular wall
56
extending from the outer perimeter border
96
of the bottom disk portion
94
, and a top piece with the annular groove
92
, the locations for the seals
136
,
138
between the top piece
58
and bottom piece
60
are moved to a position on the blower housing
54
where use of mechanical fasteners
40
does not interfere with the integrity of the seals
136
,
138
. By locating the lugs
80
on the outer peripheral edge
78
of the upper portion
74
of the top piece
58
, the upper portion
74
of the top piece
58
may flex inward such that the normally tapered outer side wall
128
of the primary groove
122
contacts the exterior surface
102
of the upstanding wall
56
. Thus, the combination of the primary seal
136
and internal secondary seal
138
provides improved sealing characteristics for the blower housing
54
not found in the prior art.
Although the description of the blower housing presented herein refers to a primary and secondary seals formed on respective portions of the top and bottom pieces, it should be noted that the location and combination of the components comprising the primary and secondary seals may reversed and positioned on the other of the top and bottom pieces of the blower housing.
Various other changes to the preferred embodiment of this invention described above may be envisioned by those of ordinary skill in the art. However, those changes and modifications should be considered as part of the invention which is limited only by the scope of the claims appended hereto and their legal equivalents.
Claims
- 1. A blower for a furnace having a two-piece blower housing, a first of said pieces having an upstanding sidewall, the second of said pieces having a mating circumferential groove within which said sidewall is received, and an annular snap fit seal between two mating surfaces of said first and second housing pieces;said snap fit seal comprising an annular notch formed on one of said first and second pieces and a mating annular rib formed on the other of said first and second pieces; and said first piece has the annular notch formed on an interior surface of said sidewall and the second piece has the rib formed on a mating surface.
- 2. The blower of claim 1, wherein:the housing second piece circumferential groove has a primary groove that extends into the second piece and a secondary groove that extends further into the second piece from the primary groove; the upstanding sidewall has opposite interior and exterior surfaces and an annular end surface between the interior and exterior surfaces, the annular end surface is formed with a lip extending outward from the annular end surface, the lip cooperates with the secondary groove of the second piece circumferential groove thereby forming a portion of the annular snap fit seal between the first and second pieces when the first piece upstanding sidewall is received in the second piece circumferential groove.
- 3. The blower of claim 2, wherein:the annular lip has a generally triangular cross section.
- 4. The blower of claim 1, wherein:the second piece circumferential groove has an annular inner sidewall and an annular outer sidewall spaced apart by a secondary groove that receives a portion of the first piece upstanding sidewall when the first piece sidewall is received in the second piece circumferential groove.
- 5. The blower of claim 4, wherein:the circumferential groove outer sidewall is tapered.
- 6. A blower for a furnace having a two-piece blower housing, a first of said pieces having an upstanding sidewall, the second of said pieces having a mating circumferential groove within which said sidewall is received, and an annular snap fit seal between two mating surfaces of said first and second housing pieces;a second annular seal between said first and second pieces; and said second annular seal further comprises an annular lip on one of said first and second pieces and an annular notch on the other of said first and second pieces within which said annular lip fits to create said second seal.
- 7. The blower of claim 6, wherein:the upstanding wall is formed with an annular recess and the second piece has an annular rib protruding from a surface of the circumferential groove and the rib pushes against the upstanding wall until it meets the annular recess thereby providing a positive indication of the annular snap fit seal.
- 8. The blower of claim 6, wherein:the upstanding sidewall has opposite interior and exterior surfaces and an annular end surface between the interior and exterior surfaces, the lip extends outward from the annular end surface, the lip cooperates with the annular notch of the second piece circumferential groove thereby forming at least a portion of the second annular seal between the first and second pieces.
- 9. The blower of claim 8, wherein:the annular lip has a generally triangular cross section.
- 10. The blower of claim 6, wherein:the second piece circumferential groove has an annular inner sidewall and an annular outer sidewall spaced apart by the annular notch, and the annular notch receives the lip when forming the annular snap fit seal between the first and second blower housing pieces.
- 11. The blower of claim 6, wherein:the circumferential groove has an outer sidewall that is tapered.
- 12. A blower for a furnace having a two-piece blower housing, a first of said pieces having an upstanding sidewall, the second of said pieces having a mating circumferential groove within which said sidewall is received, and an annular snap fit seal between two mating surfaces of said first and second housing pieces;said snap fit seal comprising an annular notch formed on one of said first and second pieces and a mating annular rib formed on the other of said first and second pieces; and said rib protrudes above the surface in which it is formed so that as the two pieces are brought together the rib deflects the upstanding sidewall until it meets the mating notch, thereby providing the snap fit.
- 13. The blower of claim 12, wherein:the annular notch is formed on an interior wall surface of the first piece upstanding wall and the annular lip is formed on an annular inner sidewall of the second piece circumferential groove.
- 14. The blower of claim 12, wherein:the housing second piece circumferential groove has a primary groove that extends into the second piece and a secondary groove that extends further into the second piece from the primary groove; the upstanding sidewall has opposite interior and exterior surfaces and an annular end surface between the interior and exterior surfaces, the annular end surface is formed with a lip extending outward from the annular end surface, the lip cooperates with the secondary groove of the second piece circumferential groove thereby forming a portion of the annular snap fit seal between the first and second pieces when the annular rib meets the mating notch.
- 15. The blower of claim 14, wherein:the annular lip has a generally triangular cross section.
- 16. The blower of claim 12, wherein:the second piece circumferential groove has an annular inner sidewall and an opposite annular outer sidewall spaced apart by a secondary groove that receives a portion of the first piece upstanding sidewall when the first piece sidewall is received in the second piece circumferential groove and the annular rib meets the mating notch.
- 17. The blower of claim 16, wherein:the circumferential groove outer sidewall is tapered.
- 18. A blower for a furnace comprising:a blower housing, said blower housing being generally cylindrical in shape for containing an impeller, a plurality of mounting lugs arranged around an upper periphery of said blower housing, each of said mounting lugs having a seating surface against which a mechanical fastener is snugged for mounting the blower housing to the furnace, the seating surfaces being located in substantially the same plane as the upper periphery of the blower housing; said blower housing is comprised of two pieces, and further comprising an annular seal between said housing pieces; said annular seal comprises an annular rib on one of said pieces and a notch on the second of said piece; and a second annular seal comprising an annular lip formed on a first of said pieces and a mating annular groove formed on the second of said pieces.
- 19. The blower of claim 18, wherein:the first blower housing piece has an upstanding wall with an annular end surface that extends between an interior surface and an exterior surface of the upstanding wall and the lip is formed on the upstanding wall annular end surface, the lip is received in the second piece annular groove when the second annular seal is formed between the first and second blower housing pieces.
- 20. The blower of claim 18, wherein:the annular notch is formed on an upstanding wall of the first blower housing piece and the annular rib is formed on the second blower housing piece, the annular rib pushes against the upstanding sidewall until it meets the mating annular notch, thereby providing a snap fit between the first and second blower housing pieces.
US Referenced Citations (20)