Blower housing with maximized interior spacing

Information

  • Patent Grant
  • 6386123
  • Patent Number
    6,386,123
  • Date Filed
    Wednesday, August 30, 2000
    24 years ago
  • Date Issued
    Tuesday, May 14, 2002
    22 years ago
Abstract
A blower for a high efficiency furnace is provided with an increased interior space for accommodating an impeller of maximum practicable diameter. The blower includes a blower motor and a blower housing having a bottom piece and a top piece assembling with the bottom piece to define an interior of the blower housing. The top piece includes an annular lower support portion for supporting the blower motor and an annular upper portion extending above and around the lower portion. The upper portion has an outer peripheral edge and lugs extending outward beyond the outer peripheral edge. The lugs have lug holes to receive mechanical fasteners to secure the blower housing to an external device. The head of the mechanical fasteners are positioned above the lugs on the upper portion of the top piece. In this arrangement the diameter of the bottom piece is not limited by a need to accommodate spacing for the head of the mechanical fastener. Additionally, the top piece and bottom piece have interlocking internal seals that provide positive engagement when the blower housing is assembled.
Description




BACKGROUND OF THE INVENTION




(1) Field of the Invention




The present invention relates to blowers used on high efficiency (e.g. 90% or higher efficiency) furnaces for drawing air from outside the home into the furnace to support combustion and for expelling the combustion exhaust products outside the home. More particularly, the invention relates to a construction of a blower housing that maximizes the interior space available for the blower impeller.




(2) Description of the Related Art




Combustion blowers for high efficiency furnaces are common in the art. These blowers are used to draw air for combustion from outside the home. Generally, these blowers are located downstream of a combustion chamber or combustion tubes in the furnace, depending upon the style of furnace, into which the combustion air is drawn, mixed with fuel, and ignited to generate heat for the furnace. The exhaust gases are drawn into the suction side of the blower and discharged from the blower through an exhaust pipe that vents to outside atmosphere.




Although the mounting arrangement and available space inside the blower is similar between one furnace model and the next, each model of furnace typically is designed to use a specific type and size blower. Among other general specifications set by the furnace manufacturer, the blower must meet requirements for dimensional size, mounting arrangements, and air moving capacity. In particular, the size of the blower housing must fit within a given space which then in turn determines the location of mounting holes in the furnace bonnet. Thus, these dimensional size requirements limit the air moving capacity of a blower because the impeller size must be chosen to fit and operate efficiently within the given size housing.




In order to increase the air moving capacity of the blower given the fixed size for the blower housing and the impeller, the designer may choose to increase the speed of the impeller. This in turn requires that the blower be operated with a higher speed motor. This option has significant drawbacks, including increased cost to buy, to operate, and increased noise. The speed of the motor and the speed of the impeller must be closely matched to maximize efficiency of the impeller. This requires additional engineering considerations in designing the impeller to operate efficiently at increased speeds. Efficient high speed motors are generally more expensive and tends to increase the cost of the blower. A blower with a higher speed motor also tends to produce more noise and vibration. The higher speed motor also has greater electrical demands. High speed blower motors tend to operate at higher temperatures and generate more heat than lower speed motors. Since the motor is in close proximity to hot exhaust gases in the blower, higher speed motors may require auxiliary cooling systems such as a shaft mounted fan, or a larger bonnet interior to avoid heat buildup. Auxiliary cooling systems lower motor efficiency, and the higher operating temperatures tend to decrease the life cycle of the blower motor.





FIG. 1

shows a blower


20


of the prior art arranged on a blower mounting surface


21


of a furnace


22


. The blower


20


includes a blower motor (not shown) and a blower housing


24


. In

FIG. 1

, the blower motor has been removed from its center mount


26


on top of the blower housing


24


to show greater detail of the blower housing


24


. The blower housing


24


has a side wall


28


extending between a top piece


30


and a bottom piece


32


. The top piece


30


is molded with the center mount recess


26


to receive the blower motor (not shown). The side wall


28


, top piece


30


, and bottom piece


32


form a volute


34


for the blower housing


24


. When the blower


20


is energized, an impeller (not shown), operably connected to a shaft of the blower motor (not shown), rotates in the volute


34


to draw exhaust gases through an inlet hole


35


in the center of the bottom piece


32


and to compress gases in the volute


34


. The pressurized exhaust gases are directed into a discharge pipe


36


that extends outward and away from the blower


20


and the furnace


22


.




As shown in

FIG. 1

, mounting feet


38


for attaching the blower


20


to the blower mounting surface


21


of the furnace


22


are provided on the side wall


28


of the blower housing


24


. In order to secure the blower housing


24


to the furnace, mechanical fasteners


40


are used. The typical mechanical fastener


40


used to secure the blower


20


to the furnace


22


has a screw head driving end


42


and an opposite driven end


43


spaced from the driving end


42


by a shaft


44


. The driving end


42


is larger than the shaft


44


such that it engages a seating surface


46


on the mounting foot


38


and holds the blower


20


to the furnace. The seating surface


46


of the mounting foot


38


is sized to allow clearance between the driving end


42


of the fastener


40


and the side wall


28


of the blower housing


24


.




In the construction of older blower housings, a cut-out in the side wall of the blower housing is sometimes provided adjacent the mounting feet for clearance of the driving end of the mechanical fastener. A sponge foam rubber or rubber type sealing insert is then used once the fastener is installed to completely seal the housing along the narrow spacing adjacent the driving end of the fastener. These inserts and gaskets are problematic in that they tend to leak over time and represent the weak link in exhaust system integrity. Additionally, some blower housing constructions require the use of gasket material to build up the axial height of the bottom piece in the area of the mounting foot when the blower is installed on the furnace. This gasket material seals the blower housing in the area of the mechanical fastener and prevents the mounting foot from heeling over when the mechanical fastener is tightened and the blower housing is attached to the furnace.




What is needed to overcome the disadvantages of the prior art is a blower housing which has a maximized interior space to permit the use of the largest capacity impeller practicable while meeting the size restrictions set by the mounting holes located in the furnace by the manufacturer. The blower housing having the largest practicable capacity impeller would meet the manufacturer's requirements for air moving capacity with a lower speed motor. Such a blower would meet furnace manufacturers' specifications for air moving capacity with decreased noise and vibration, and cost for the blower. Additionally, such a blower would eliminate the need for sealing inserts or gasket materials at the mounting locations for the blower housing.




SUMMARY OF THE INVENTION




In order to overcome the disadvantages of the prior art, the blower of the present invention provides an increased interior spacing while maintaining fixed exterior dimensions including especially the mounting hole locations. By having a larger interior for containing a larger impeller than in the prior art design, the blower of the present invention is capable of generating a higher air moving capacity with a decreased operating speed, cost, and lower noise and vibration levels. The blower of present invention also improves the containment of exhaust gases in the blower housing by improving the integrity of the seal around the housing against the furnace bonnet.




The blower of the present invention includes a blower housing and a blower motor. The blower housing has a top piece, a side wall, and a bottom piece that detachably engages the top piece to enclose the blower housing. The top piece includes an annular lower support portion for supporting the blower motor and an annular upper portion extending above and around the lower portion. The upper portion of the top piece of the blower housing has an outer peripheral edge and at least one lug extending outwardly beyond its outer peripheral edge. The bottom piece of the blower housing has a flange extending beyond its periphery that aligns with the lug of the top piece when the blower housing is assembled. The flange interlocks with the lug to detachably engage the top piece to the bottom piece. The top piece, side wall and bottom piece thus form a volute for the blower housing when assembled.




The lug on the top piece has a lug hole to receive a mechanical fastener such as a threaded bolt or screw. The flange on the bottom piece preferably has a flange hole that receives the mechanical fastener therethrough when the mechanical fastener joins the top piece to the blower mounting surface of the furnace. The mechanical fastener preferably attaches the blower housing to the furnace such that the blower housing is positioned between a blower motor and exterior mounting surface of the furnace. Thus, by locating the mechanical fastener with its head above the top piece, it may be driven tightly against the lug at the top of the blower and space need not be provided for the head of the mechanical fastener to be driven tightly against a blower housing surface which itself is located within the envelope of the impeller space.




In other words, in the prior art construction as seen in

FIG. 1

, a seating surface


46


is provided against which the driving end must be snugged to adequately secure the blower to the furnace. This requires a shoulder of a minimum width between the lug hole and the blower housing sidewall, which shoulder width (along with any clearance between the mounting hole sidewall and the shoulder) represents wasted space as the location of the blower housing sidewall is what limits the diameter of the impeller. With the present invention, the blower housing sidewall may be immediately adjacent the shaft


44


as the driving end is snugged against a surface located above the blower housing sidewall. Thus, little clearance need be provided between the shaft as the screwdriver or other tool used to secure the mechanical fastener has complete and unimpeded access to the driving end as it remains above the blower housing.




In another aspect of the present invention, the blower housing is provided with an improved seal between the top and bottom pieces. Preferably, the blower housing comprises a bottom piece having a disk shaped bottom portion with an outer perimeter border and an upstanding annular wall extending outward from the bottom disk around the outer perimeter border. The upstanding annular wall has an interior surface that forms a portion of the volute for the blower housing. The upstanding wall has an annular end axially opposite the bottom disk portion that extends between the exterior and interior surfaces of the upstanding wall. The annular end has an annular lip axially spaced from the annular end.




The top piece fits over the bottom piece to enclose the volute and form a casing for the blower. The top piece has a lower portion recessed into the top piece and extending into the casing. This lower portion receives the blower motor. The top piece also has an upper portion which extends around and above the lower portion. The upper portion has a primary groove and an outer peripheral edge surrounding the primary groove. The primary groove has an annular outer side wall and an annular inner side wall spaced apart by an annular groove wall. The groove wall has a secondary groove intermediate the coterminous edges of the groove wall and inner and outer side walls. The inner side wall of the primary groove abuts the interior surface of the upstanding wall of the bottom piece and the annular lip of the bottom piece is received in the secondary groove when the casing is assembled.




The inner side wall of the primary groove preferably has an annular rib extending outwardly from the side wall into the primary groove. The interior surface of the upstanding annular wall preferably has an annular notch on its interior surface. In this arrangement, as the annular notch receives the annular rib in the primary groove, the pieces tend to “snap” together as the bottom piece is fully assembly with the top piece. This construction thus provides a positive indicator of sealing between the top and bottom pieces when the blower housing is assembled.











BRIEF DESCRIPTION OF SEVERAL VIEWS OF THE DRAWINGS




Further objects and features of the invention are revealed in the following detailed description of the preferred embodiment of the invention and in the drawings wherein:





FIG. 1

is an exploded, perspective view of a blower of the prior art;





FIG. 2

is a side view of a blower of the present invention installed on a mounting structure of the furnace;





FIG. 3

is a perspective view of a blower housing of the blower of

FIG. 2

;





FIG. 4

is a top, perspective view of a top piece of the blower housing of

FIG. 3

;





FIG. 5

is a bottom, perspective view of the top piece of

FIG. 4

;





FIG. 6

is a top, perspective view of a bottom piece of the blower housing of

FIG. 3

;





FIG. 7

is a bottom, perspective view of the bottom piece of

FIG. 6

;





FIG. 8

is a cross-sectional view of the top piece installed with the bottom piece to form the blower housing of

FIG. 3

; and





FIG. 9

is a cross-sectional view of the top piece installed with the bottom piece to form the blower housing of FIG.


3


.











Corresponding reference numerals indicate corresponding parts throughout the several views of the drawings.




DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT





FIG. 2

shows the blower of the present invention installed in a furnace. The blower


50


includes a blower motor


52


and a blower housing


54


. The blower housing


54


has an annular upstanding wall


56


extending between a top piece


58


and bottom piece


60


. The bottom piece


60


is mounted on a blower mounting surface


21


in the furnace


22


, or the furnace bonnet, using mechanical fasteners


40


. The driving end


42


of each of the fasteners


40


seats against the top most portion of top piece


58


and the driven end


43


is installed in the blower mounting surface


21


on t furnace


22


. In the arrangement shown in

FIG. 2

, the bottom piece


60


is preferably held in position between the top piece


58


and the blower mounting surface


21


by compression from the mechanical fasteners


40


.




As shown in

FIG. 2

, the blower


50


is mounted on a blower mounting surface


21


on the furnace


22


where the blower housing


54


is positioned to allow the impeller (not shown) to draw exhaust gases directly from the combustion chamber or combustion tubes (not shown) into the blower housing


54


. A discharge pipe


61


is coupled to an exhaust pipe


62


using a gasket


64


to vent the exhaust gases to atmosphere.





FIG. 3

shows a perspective view of the blower housing


54


with top piece assembled on the bottom piece


60


. The top piece


58


covers over the bottom piece


60


to tightly enclose the blower housing


54


and prevent exhaust gases from leaking from the blower housing


54


during operation. The top piece


58


has a lower portion


66


that is recessed into the top piece


58


and extends into the blower housing casing


54


. The diameter of the recessed lower portion


66


is sized to accommodate the blower motor


52


. The lower portion


66


has mounting fittings


68


for securing the blower motor to the top piece


58


. The lower portion


66


may also have screw fittings


70


for securing the motor to the top piece


58


. At the center of the lower portion


66


, a through hole


72


is provided to allow a shaft (not shown) from the blower motor to pass into the interior of the blower housing


54


to be coupled with the impeller (not shown). The top piece


58


has an upper portion


74


which extends around and above the lower portion


66


and includes a seating surface


76


for the mechanical fasteners


40


.





FIGS. 4 and 5

provide greater detail of the top piece


58


. The upper portion


74


of the top piece


58


has an outer peripheral edge


78


and lugs


80


extending radially outward beyond the outer peripheral edge


78


. The lugs


80


preferably have arcuate lug holes


82


formed therein to allow adjustable positioning of the blower housing


54


on the blower mounting surface


21


of the furnace


22


when the blower


50


is installed on the furnace


22


. Preferably, each of the lugs


80


has a depending leg


84


extending downward and away from the outer peripheral edge


78


of the top piece


58


. Each leg


84


preferably has an exterior surface


86


and an arcuate interior surface


88


which gives each leg


84


a generally concave aspect when it is installed on the blower housing


54


. The arcuate interior surface


88


of the depending leg


84


preferably has a circumferential guide portion


90


that conforms to the upstanding annular wall


56


on the bottom piece


60


. The circumferential guide portion


90


on the depending leg


84


supports and aligns the top piece


58


with the bottom piece


60


during operation. The depending leg


84


bears some of the weight of the blower motor when the blower


50


is installed on the blower mounting surface


21


of the furnace


22


.




As shown in

FIG. 5

, an annular locating groove


92


is provided around the upper portion


74


radially inward of the outer peripheral edge


78


. The annular locating groove


92


is positioned a sufficient distance away from the outer peripheral edge


78


, lug hole


82


, and depending leg


84


so as not to interfere with the seal between the top piece


58


and bottom piece


60


when the blower housing


54


is assembled. Greater detail of the annular locating groove


92


and seal between the top and bottom pieces


58


,


60


will be discussed later with reference to FIG.


8


.





FIGS. 6 and 7

provide detail of the bottom piece


60


of the blower housing


54


. The bottom piece


60


has a bottom disk portion


94


with a center inlet hole


95


that allows the blower


50


to draw exhaust gases into the housing


54


during blower operation. The bottom disk portion


94


has an outer perimeter border


96


and the upstanding annular wall


56


extends outward and away from the outer perimeter border


96


. The underside of the bottom disk portion


94


of the blower housing


54


is generally flat so that it may be mounted flush against the blower mounting surface


21


of the furnace


22


. The upstanding annular wall


56


has an interior surface


98


which defines a portion of a volute


100


of the blower housing


54


and an exterior surface


102


that surrounds the interior surface


98


. The discharge pipe


61


extends outward and away from the annular wall


56


and communicates with the volute


100


to direct pressurized exhaust gases from the blower housing


54


. The discharge pipe


61


may have a boss end


105


to allow connection to the exhaust pipe


62


, as required. Preferably, the bottom disk portion


94


, the upstanding wall


56


, and the discharge pipe


61


are formed monolithically.




The bottom piece


58


is provided with a plurality of mounting flanges


106


circumferentially spaced around the outer perimeter border


96


of the bottom disk portion


94


. Each of the mounting flanges


106


extends radially outward from the outer perimeter border


96


and has a flange hole


108


therethrough. Each of the mounting flanges


106


preferably aligns with a corresponding lug


80


on the top piece


58


. The alignment of the lugs


80


and flanges


106


may be such that the top piece


58


and bottom piece


60


are assembled in only one orientation. Similar to the lug hole


82


, the flange hole


108


is also preferably arcuate to allow minor adjustment of the blower


50


when the blower


50


is mounted on the blower mounting surface


21


of the furnace


22


. To maximize the diameter of the upstanding annular wall


56


, an inner edge


110


of the flange hole


108


may be formed flush with the exterior surface


102


of the upstanding annular wall


56


.




Preferably, the flange hole


108


is also formed to receive the depending leg


84


of the top piece


58


when the blower


50


is assembled. As shown in

FIG. 9

, the flange hole


108


preferably has a step recess


112


which is shaped to receive the depending leg


84


from the lug


80


of the top piece


58


and a through hole


114


. The through hole


114


allows the mechanical fastener to be directed from the lug


80


and lug hole


82


on the top piece


58


to the blower mounting surface


21


on the furnace


22


when the blower


50


is secured to the blower mounting surface


21


on the furnace


22


. The step recess


112


positively aligns the depending leg


84


and captures a bottom portion of the circumferential guide portion


90


of the depending leg


84


so that the top piece


58


and bottom piece


60


are positively engaged both during assembly and operation of the blower


50


. It is preferred that the bottom piece


60


be held in position by the compressive forces exerted by the mechanical fastener


40


on the top piece


58


. The step recess


112


bears some of this compressive force and stabilizes the position of the bottom piece


60


adjacent the blower mounting surface


21


of the furnace


22


.




Details of the attachment between the top and bottom pieces are best shown in FIG.


8


. The upstanding annular wall


56


of the bottom piece


60


has an upper section


114


that cooperates with the annular groove


92


in the upper portion


74


of the top piece


58


. The upper section


114


includes an annular end


116


that extends between the interior and exterior surfaces


98


,


102


of the upstanding wall


56


. The annular end


116


has a lip


118


extending axially outward from the bottom disk portion


94


intermediate the coterminous edges of the annular end


116


and the interior and exterior surfaces


98


,


102


of the upstanding annular wall


56


. Preferably, the annular lip


118


has a generally triangular shaped cross section to act as a guide during assembly as well as an overlapping fit between the top and bottom pieces


58


,


60


. The upper section


114


also importantly includes an annular notch


120


extending around the interior surface


98


of the upstanding wall


56


.




The annular groove


92


formed in the upper portion


74


of the top piece


58


includes a primary groove


122


and a secondary groove


124


. The primary groove


122


includes an annular inner side wall


126


and an annular outer side wall


128


spaced apart from the annular inner side wall


126


by an annular groove wall


130


. When the top piece


58


is installed on the bottom piece


60


, the annular inner side wall


126


abuts the interior surface


98


of the upstanding annular wall


56


, and the annular outer side wall


128


faces the exterior surface


102


of the upstanding annular wall


56


. The annular outer side wall


128


may be formed with a lead-in taper


132


to allow the top and bottom pieces


58


,


60


to more easily fit together.




The primary groove


122


also includes an annular rib


134


axially spaced below the annular groove wall


130


. The annular rib


134


cooperates with the annular notch


120


in the upstanding annular wall


56


of the bottom piece


58


to form a first sealing area


136


for the blower housing


54


. When the top piece


58


is fully installed on the bottom piece


60


, the top piece


58


will snap fit onto the bottom piece


60


as the annular rib


134


slides across the interior surface


98


of the upstanding annular wall


56


and into the annular notch


120


. The rib


134


and notch


120


provide a positive lock indication for a blower assembly operator when assembling the blower housing


54


.




The secondary groove


124


in the annular groove


92


on the upper portion


74


of the top piece


58


is formed internal to primary groove


122


. The secondary groove


124


is formed intermediate the coterminous edges of the annular groove wall


130


and inner and outer side walls


126


,


128


. The secondary groove


124


has a generally triangular shaped cross section that matches the geometry of the annular lip


118


on the upstanding wall


56


of the bottom piece


60


. The secondary groove


124


provides a secondary sealing area


138


for the blower housing.




In assembling the blower housing


50


into the arrangement shown in

FIG. 3

, the top piece


58


may be installed with the bottom piece


60


to create the blower housing


54


of the present invention. The upper section


114


of the annular wall


56


of the bottom piece


60


may be inserted into the annular groove


92


on the underside of the top piece


58


and positively locked in place to seal the blower housing


54


.




The depending legs


84


of the lug


80


of the top piece


58


may be inserted into the step recess


112


formed in the flange hole


108


such that the circumferential guide portion


90


of the interior arcuate surface


88


of the depending lug


84


mounts flush against the exterior surface


102


of the upstanding annular wall


56


of the bottom piece


60


and a bottom portion of the leg


84


is nested within the recess


112


of the flange hole


108


. Preferably, the lengths of the depending legs


84


are sized such that when the upper section


114


of the annular wall


56


is fully inserted into the annular groove


92


in the top piece


58


, the leg


84


is captured by the flange hole


108


. The lugs


80


and matching flanges


106


may have irregular angular placement along each of the respective top and bottom pieces


58


,


60


to provide a keying assembly for the blower housing


54


such that the top and bottom pieces


58


,


60


may be assembled in only one orientation.




Each of the top and bottom pieces


58


,


60


may be formed from materials that are capable of withstanding relatively high temperatures from the exhaust gases being expelled from the blower housing


54


. The blower housing


54


may be made from a polypropylene or polyvinyl chloride (PVC) type plastic, although other materials capable of withstanding the heat from the exhaust gases may also be used. The material used must be sufficiently resilient to allow the top piece


58


and bottom piece


60


to flex during installation so that the top piece


58


and bottom piece


60


may properly form the primary and secondary seals


136


,


138


in the blower housing


54


.




By locating the lugs


80


on the upper portion


74


of the blower housing


54


, the diameter of the upstanding annular wall


56


can be increased. By moving the driving end


42


of the mechanical fastener


40


above the lug


80


on the top piece


58


, the clearance between the screw head driving end


42


and the upstanding annular wall


56


of the blower housing


50


, as well as any clearance between the shaft and the opening through which it extends can be eliminated. The mechanical fastener


40


used to secure the blower housing to the blower mounting surface of the furnace may run directly down the exterior surface


102


of the upstanding annular wall


56


because there is sufficient clearance on the upper portion


74


of the top piece


58


for the screw head driving end


42


of the mechanical fastener


40


. Furthermore, there may also be a savings in assembly time as the driving head is much more readily accessible with the fastening tool making it easier to apply the tool to the driving head.




As the top piece


58


snap fits with the bottom piece


60


to create a sealed unit, gasket materials and other sealing inserts commonly used in the prior art are no longer needed. By constructing the bottom piece


60


with a flat bottom disk and an upstanding annular wall


56


extending from the outer perimeter border


96


of the bottom disk portion


94


, and a top piece with the annular groove


92


, the locations for the seals


136


,


138


between the top piece


58


and bottom piece


60


are moved to a position on the blower housing


54


where use of mechanical fasteners


40


does not interfere with the integrity of the seals


136


,


138


. By locating the lugs


80


on the outer peripheral edge


78


of the upper portion


74


of the top piece


58


, the upper portion


74


of the top piece


58


may flex inward such that the normally tapered outer side wall


128


of the primary groove


122


contacts the exterior surface


102


of the upstanding wall


56


. Thus, the combination of the primary seal


136


and internal secondary seal


138


provides improved sealing characteristics for the blower housing


54


not found in the prior art.




Although the description of the blower housing presented herein refers to a primary and secondary seals formed on respective portions of the top and bottom pieces, it should be noted that the location and combination of the components comprising the primary and secondary seals may reversed and positioned on the other of the top and bottom pieces of the blower housing.




Various other changes to the preferred embodiment of this invention described above may be envisioned by those of ordinary skill in the art. However, those changes and modifications should be considered as part of the invention which is limited only by the scope of the claims appended hereto and their legal equivalents.



Claims
  • 1. A blower for a furnace having a two-piece blower housing, a first of said pieces having an upstanding sidewall, the second of said pieces having a mating circumferential groove within which said sidewall is received, and an annular snap fit seal between two mating surfaces of said first and second housing pieces;said snap fit seal comprising an annular notch formed on one of said first and second pieces and a mating annular rib formed on the other of said first and second pieces; and said first piece has the annular notch formed on an interior surface of said sidewall and the second piece has the rib formed on a mating surface.
  • 2. The blower of claim 1, wherein:the housing second piece circumferential groove has a primary groove that extends into the second piece and a secondary groove that extends further into the second piece from the primary groove; the upstanding sidewall has opposite interior and exterior surfaces and an annular end surface between the interior and exterior surfaces, the annular end surface is formed with a lip extending outward from the annular end surface, the lip cooperates with the secondary groove of the second piece circumferential groove thereby forming a portion of the annular snap fit seal between the first and second pieces when the first piece upstanding sidewall is received in the second piece circumferential groove.
  • 3. The blower of claim 2, wherein:the annular lip has a generally triangular cross section.
  • 4. The blower of claim 1, wherein:the second piece circumferential groove has an annular inner sidewall and an annular outer sidewall spaced apart by a secondary groove that receives a portion of the first piece upstanding sidewall when the first piece sidewall is received in the second piece circumferential groove.
  • 5. The blower of claim 4, wherein:the circumferential groove outer sidewall is tapered.
  • 6. A blower for a furnace having a two-piece blower housing, a first of said pieces having an upstanding sidewall, the second of said pieces having a mating circumferential groove within which said sidewall is received, and an annular snap fit seal between two mating surfaces of said first and second housing pieces;a second annular seal between said first and second pieces; and said second annular seal further comprises an annular lip on one of said first and second pieces and an annular notch on the other of said first and second pieces within which said annular lip fits to create said second seal.
  • 7. The blower of claim 6, wherein:the upstanding wall is formed with an annular recess and the second piece has an annular rib protruding from a surface of the circumferential groove and the rib pushes against the upstanding wall until it meets the annular recess thereby providing a positive indication of the annular snap fit seal.
  • 8. The blower of claim 6, wherein:the upstanding sidewall has opposite interior and exterior surfaces and an annular end surface between the interior and exterior surfaces, the lip extends outward from the annular end surface, the lip cooperates with the annular notch of the second piece circumferential groove thereby forming at least a portion of the second annular seal between the first and second pieces.
  • 9. The blower of claim 8, wherein:the annular lip has a generally triangular cross section.
  • 10. The blower of claim 6, wherein:the second piece circumferential groove has an annular inner sidewall and an annular outer sidewall spaced apart by the annular notch, and the annular notch receives the lip when forming the annular snap fit seal between the first and second blower housing pieces.
  • 11. The blower of claim 6, wherein:the circumferential groove has an outer sidewall that is tapered.
  • 12. A blower for a furnace having a two-piece blower housing, a first of said pieces having an upstanding sidewall, the second of said pieces having a mating circumferential groove within which said sidewall is received, and an annular snap fit seal between two mating surfaces of said first and second housing pieces;said snap fit seal comprising an annular notch formed on one of said first and second pieces and a mating annular rib formed on the other of said first and second pieces; and said rib protrudes above the surface in which it is formed so that as the two pieces are brought together the rib deflects the upstanding sidewall until it meets the mating notch, thereby providing the snap fit.
  • 13. The blower of claim 12, wherein:the annular notch is formed on an interior wall surface of the first piece upstanding wall and the annular lip is formed on an annular inner sidewall of the second piece circumferential groove.
  • 14. The blower of claim 12, wherein:the housing second piece circumferential groove has a primary groove that extends into the second piece and a secondary groove that extends further into the second piece from the primary groove; the upstanding sidewall has opposite interior and exterior surfaces and an annular end surface between the interior and exterior surfaces, the annular end surface is formed with a lip extending outward from the annular end surface, the lip cooperates with the secondary groove of the second piece circumferential groove thereby forming a portion of the annular snap fit seal between the first and second pieces when the annular rib meets the mating notch.
  • 15. The blower of claim 14, wherein:the annular lip has a generally triangular cross section.
  • 16. The blower of claim 12, wherein:the second piece circumferential groove has an annular inner sidewall and an opposite annular outer sidewall spaced apart by a secondary groove that receives a portion of the first piece upstanding sidewall when the first piece sidewall is received in the second piece circumferential groove and the annular rib meets the mating notch.
  • 17. The blower of claim 16, wherein:the circumferential groove outer sidewall is tapered.
  • 18. A blower for a furnace comprising:a blower housing, said blower housing being generally cylindrical in shape for containing an impeller, a plurality of mounting lugs arranged around an upper periphery of said blower housing, each of said mounting lugs having a seating surface against which a mechanical fastener is snugged for mounting the blower housing to the furnace, the seating surfaces being located in substantially the same plane as the upper periphery of the blower housing; said blower housing is comprised of two pieces, and further comprising an annular seal between said housing pieces; said annular seal comprises an annular rib on one of said pieces and a notch on the second of said piece; and a second annular seal comprising an annular lip formed on a first of said pieces and a mating annular groove formed on the second of said pieces.
  • 19. The blower of claim 18, wherein:the first blower housing piece has an upstanding wall with an annular end surface that extends between an interior surface and an exterior surface of the upstanding wall and the lip is formed on the upstanding wall annular end surface, the lip is received in the second piece annular groove when the second annular seal is formed between the first and second blower housing pieces.
  • 20. The blower of claim 18, wherein:the annular notch is formed on an upstanding wall of the first blower housing piece and the annular rib is formed on the second blower housing piece, the annular rib pushes against the upstanding sidewall until it meets the mating annular notch, thereby providing a snap fit between the first and second blower housing pieces.
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Number Name Date Kind
87523 Sturtevant Mar 1869 A
2518869 Corless Aug 1950 A
3561885 Lake Feb 1971 A
3776660 Anderson et al. Dec 1973 A
3861339 Aida et al. Jan 1975 A
4599042 Colliver Jul 1986 A
4629221 Lumsden et al. Dec 1986 A
4865517 Beehler Sep 1989 A
5141397 Sullivan Aug 1992 A
5257904 Sullivan Nov 1993 A
5314300 Gatley et al. May 1994 A
5351632 Mann Oct 1994 A
5443364 Mistry et al. Aug 1995 A
5573383 Uemura et al. Nov 1996 A
5620302 Garrison et al. Apr 1997 A
5947682 Moon Sep 1999 A
5954476 Stewart et al. Sep 1999 A
6038756 Banks Mar 2000 A
6152646 Blech et al. Nov 2000 A
6260254 Mueller et al. Jul 2001 B1