This application claims priority from Japanese Patent Application No. 2022-69628 filed on Apr. 20, 2022. The entire content of the priority application is incorporated herein by reference.
The technique disclosed herein relates to a blower.
US Patent Application Publication No. 2008/0219844 describes a blower including: an inlet; an outlet; an airflow pipe disposed between the inlet and the outlet; an axial flow fan disposed in the airflow pipe and including a hub configured to rotate about a predetermined rotation axis which is along a direction in which the airflow pipe extends and a plurality of blades disposed on an outer surface of the hub; a drive shaft disposed in the airflow pipe and connected to the axial flow fan; an electric motor which is offset from the axial flow fan toward the outlet in the airflow pipe and configured to rotate the drive shaft; a motor housing that is disposed in the airflow pipe and houses the electric motor; a diffuser cone disposed in the airflow pipe and connected to an end of the motor housing on an outlet side; a first vent defined at an end of the diffuser cone on the outlet side; and a second vent defined between the hub and the motor housing along a circumferential direction of the rotation axis and having a width in an axial direction of the rotation axis. An airflow path in which air from the inlet flows to the outlet by flowing outside of the hub, outside of the motor housing, and outside of the diffuser cone is defined in the airflow pipe, and a circulation path in which the air flowing in the airflow path flows into inside of the diffuser cone through the first vent, flows inside of the motor housing, and flows toward the airflow path through the second vent is defined in the airflow pipe, and when a circumferential end of the second vent on the inlet side is a first end and a circumferential end of the second vent on the outlet side is a second end, an outer diameter of the first end is smaller than an outer diameter of the second end (or these outer diameters are equal).
In the blower described in US Patent Application Publication No. 2008/0219844, air flowing along the outer surface of the hub is separated from the outer surface of the hub, by which negative pressure which directs the air into the airflow path through the second vent (i.e., negative pressure which generates airflow in the circulation path) is generated. Consequently, the blower described in US Patent Application Publication No. 2008/0219844 uses the air flowing along the circulation path as cooling air for the electric motor. In the blower described in US Patent Application Publication No. 2008/0219844, however, the outer diameter of the first end is smaller than the outer diameter of the second end (or these outer diameters are equal). In this case, the air separated from the outer surface of the hub immediately comes into contact again with the outer surface of the motor housing, thus sufficient negative pressure is not generated. Thus, it may not be possible to achieve a sufficient flow rate of the cooling air for the electric motor. Thus, it may not be possible for the blower described in US Patent Application Publication No. 2008/0219844 to suitably cool the electric motor housed in the motor housing. The present disclosure provides the technique capable of suitably cooling an electric motor housed in a motor housing in a blower.
A blower disclosed herein may comprise an inlet, an outlet, an airflow pipe disposed between the inlet and the outlet, an axial flow fan disposed in the airflow pipe and including a hub configured to rotate about a predetermined rotation axis which is along a direction in which the airflow pipe extends and a plurality of blades disposed on an outer surface of the hub, a drive shaft disposed in the airflow pipe and connected to the axial flow fan, an electric motor which is offset from the axial flow fan toward the outlet in the airflow pipe and configured to rotate the drive shaft, a motor housing that is disposed in the airflow pipe and houses the electric motor, a diffuser cone disposed in the airflow pipe and connected to an end of the motor housing on an outlet side, a first vent defined at an end of the diffuser cone on the outlet side, and a second vent defined between the hub and the motor housing along a circumferential direction of the rotation axis and having a width in an axial direction of the rotation axis. An airflow path in which air from the inlet flows to the outlet by flowing outside of the hub, outside of the motor housing, and outside of the diffuser cone may be defined in the airflow pipe. A circulation path in which the air flowing in the airflow path flows into inside of the diffuser cone through the first vent, flows inside of the motor housing, and flows toward the airflow path through the second vent may be defined in the airflow pipe. When a circumferential end of the second vent on the inlet side is a first end and a circumferential end of the second vent on the outlet side is a second end, an outer diameter of the first end may be larger than an outer diameter of the second end.
In the above configuration, the air flowing along the outer surface of the hub among the air flowing in the airflow path separates from the outer surface of the hub at the first end and comes into contact again with, for example, an outer surface of the motor housing at a position offset from the second end toward the outlet. According to the above configuration, by virtue of the outer diameter of the first end being larger than the outer diameter of the second end, a distance between a point at which the air separates (i.e., a separation point) and a point at which the separated air comes into contact again (i.e., a recontact point) increases. Thus, negative pressure which generates airflow in the circulation path increases, by which a flow rate of the cooling air for the electric motor can be increased. According to the above configuration, in the blower, the electric motor housed in the motor housing can suitably be cooled.
Representative, non-limiting examples of the present disclosure will now be described in further detail with reference to the attached drawings. This detailed description is merely intended to teach a person of skill in the art further details for practicing aspects of the present teachings and is not intended to limit the scope of the present disclosure. Furthermore, each of the additional features and teachings disclosed below may be utilized separately or in conjunction with other features and teachings to provide improved blowers as well as methods for using and manufacturing the same.
Moreover, combinations of features and steps disclosed in the following detailed description may not be necessary to practice the present disclosure in the broadest sense, and are instead taught merely to particularly describe representative examples of the present disclosure. Furthermore, various features of the above-described and below-described representative examples, as well as the various independent and dependent claims, may be combined in ways that are not specifically and explicitly enumerated in order to provide additional useful embodiments of the present teachings.
All features disclosed in the description and/or the claims are intended to be disclosed separately and independently from each other for the purpose of original written disclosure, as well as for the purpose of restricting the claimed subject matter, independent of the compositions of the features in the embodiments and/or the claims. In addition, all value ranges or indications of groups of entities are intended to disclose every possible intermediate value or intermediate entity for the purpose of original written disclosure, as well as for the purpose of restricting the claimed subject matter.
In one or more embodiments, the first end may be an end of the outer surface of the hub on the outlet side. The second end may be an end of an outer surface of the motor housing on the inlet side.
As a means to increase a flow rate of the cooling air for the electric motor, another member may be provided between, for example, the hub and the motor housing. On the other hand, according to the above configuration, the flow rate of the cooling air for the electric motor can be increased without providing another member between the hub and the motor housing. Consequently, the number of parts of the blower can be reduced.
In one or more embodiments, the blower may comprise a negative pressure increasing member disposed between the hub and the motor housing and including an outer surface having an axisymmetric shape about the rotation axis. The first end may be an end of the outer surface of the negative pressure increasing member on the outlet side. The second end may be an end of an outer surface of the motor housing on the inlet side.
According to the above configuration, by retrofitting the negative pressure increasing member between the hub and the motor housing of the general blower, the flow rate of the cooling air for the electric motor can be increased. Consequently, with a simple and inexpensive configuration, the flow rate of the cooling air for the electric motor can be increased. The “general blower” herein refers to a blower whose hub and motor housing are flush with each other.
In one or more embodiments, the hub may be fixed to the drive shaft. The rotation axis may be coincident with a rotation axis of the drive shaft.
According to the above configuration, the blower can be downsized as compared to the case in which a speed reducer and/or the like is provided between the hub and the drive shaft.
In one or more embodiments, a ratio of the outer diameter of the first end to the outer diameter of the second end may be within a range from 101% to 116%.
When the ratio of the outer diameter of the first end to the outer diameter of the second end is too small, negative pressure which generates airflow in the circulation path may not sufficiently be increased. In other words, the flow rate of the cooling air for the electric motor may not sufficiently be increased. On the other hand, when the ratio of the outer diameter of the first end to the outer diameter of the second end is too large, separation of the air flowing along the outer surface of the hub may disturb the airflow generated in the airflow path by driving the fan. In other words, due to disturbance of the airflow, the flow rate of the blowing air may greatly be reduced. According to the above configuration, the flow rate of the cooling air for the electric motor can sufficiently be increased and reduction of the flow rate of the blowing air can be suppressed. The “blowing air” herein refers to air exhausted from the outlet along the airflow path.
In one or more embodiments, a ratio of an inner diameter of the airflow pipe radially outside the first end to the outer diameter of the second end may be within a range from 175% to 195%.
When the ratio of the inner diameter of the airflow pipe radially outside the first end to the outer diameter of the second end is too small, increasing the outer diameter of the first end narrows the airflow path, by which pressure loss may be increased to a great extent in the airflow path. On the other hand, when the ratio of the inner diameter of the airflow pipe radially outside the first end to the outer diameter of the second end is too large, the airflow generated in the airflow path by driving the fan may be disturbed. According to the above configuration, increase in pressure loss in the airflow path can be suppressed and also disturbance of the airflow in the airflow path can be suppressed.
In one or more embodiments, the first vent may have a circumferential end having a substantially circular shape and opening along the direction in which the airflow pipe extends. A ratio of an inner diameter of the first vent to the outer diameter of the second end may be within the range from 15% to 50%.
When the ratio of the inner diameter of the first vent to the outer diameter of the second end is too small, an amount of air taken into the circulation path at the first vent may be excessively small. On the other hand, when the ratio of the inner diameter of the first vent to the outer diameter of the second end is too large, the amount of air taken into the circulation path at the first vent may be excessively large. According to the above configuration, when the first vent opens along the direction in which the airflow pipe extends, the amount of air taken into the circulation path at the first vent can be set to a suitable amount.
In one or more embodiments, the blower may comprise a battery device. The electric motor may be configured to be driven by electric power supplied from the battery device.
When the electric motor is driven by electric power supplied from an external power source, it is necessary to attach a power supply cord to the blower, which may degrade maneuverability. According to the above configuration, it is not necessary to attach the power supply cord to the blower, by which user maneuverability can further be improved. Further, since the blower can be used even at a place where an external power source cannot be provided, user convenience can also be enhanced.
In one or more embodiments, the blower may comprise a battery attachment portion including a connection terminal. The battery device may be at least one battery pack configured to be attached to and detached from the battery attachment portion.
For example, when the battery device is attached to the blower such that it cannot be attached to or detached from the blower, work using the blower cannot immediately be resumed until the battery device is charged again after the work is stopped due to the battery device being out of power. According to the above configuration, even when the work is stopped due to the battery pack being out of power, the work using the blower can immediately be resumed by replacing the battery pack with a battery pack charged in advance.
In one or more embodiments, the blower may comprise a power supply cord configured to be connected to an external power source. The electric motor may be configured to be driven by electric power supplied from the external power source.
When the electric motor is driven using the electric power supplied from the battery source included in the blower, it is necessary to charge the battery device in advance, which may be an inconvenience for a user. According to the above configuration, the blower can immediately be used by connecting the power supply cord to the external power source, thus preparation such as charging of the battery device in advance is not necessary. Consequently, the inconvenience which the user may feel can be reduced.
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The battery device 12 houses a plurality of battery cells (not illustrated). The battery device 12 includes a charging connector 24 and a discharging cable 26. The discharging cable 26 is connected to the blower body 13. The plurality of battery cells can be charged from an external power source (not illustrated) by connecting a charging cable (not illustrated) extending from the external power source to the charging connector 24. The plurality of battery cells can discharge to the blower body 13 via the discharging cable 26.
The blower body 13 includes an outer housing 14, an airflow pipe 20 and an operation grip 22. As illustrated in
The airflow pipe 20 includes a first airflow pipe 210 which is substantially cylindrical and extends in the left-right direction, a second airflow pipe 220 which is substantially cylindrical and bent toward the front as it extends rightward, a third airflow pipe 230 which has an accordion structure and extends in the front-rear direction, and a fourth airflow pipe 240 which is substantially cylindrical and extends in the front-rear direction. The third airflow pipe 230 is configured to extend and contract. The first airflow pipe 210, the second airflow pipe 220, the third airflow pipe 230 and the fourth airflow pipe 240 are connected in series. The left end of the first airflow pipe 210 is directed to the inlet 30 and communicates with the inlet 30. The front end of the fourth airflow pipe 240 includes an outlet 32. As described above, the airflow pipe 20 is configured such that its one end communicates with the inlet 30 and the other end functions as the outlet 32. In the present disclosure, with respect to the direction in which the airflow pipe 20 extends, a side toward the inlet 30 may be referred to an inlet side and a side toward the outlet 32 may be referred to as an outlet side. For example, the left side of the first airflow pipe 210 may be referred to as the inlet side and the right side of the first airflow pipe 210 may be referred to as the outlet side.
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The electric motor 54 includes a drive shaft 60 configured to rotate about a rotation axis A1 which is along the left-right direction. The electric motor 54 of the present embodiment is a brushless motor and includes a stator and a rotor (not illustrated). The drive shaft 60 is fixed to the rotor, and the drive shaft 60 rotates about the rotation axis A1 when electric power is supplied to the electric motor 54.
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The bottom portion 68 includes first communication holes 68b defined between the electric motor 54 and the diffuser cone 58 in the direction along which the rotation axis A1 extends. The first communication holes 68b connect between the inside of the motor housing 56 and the inside of the diffuser cone 58 such that they are in communication. In the present embodiment, the first communication holes 68b are defined with a predetermined angular interval (e.g., interval of 60 degrees) from one another in the circumferential direction. The lid portion 70 includes second communication holes 70b defined between the hub 62 and the electric motor 54 in the direction in which the rotation axis A1 extends. The second communication holes 70b connect between the inside of the hub 62 and the inside of the motor housing 56 such that they are in communication. In the present embodiment, the second communication holes 70b are defined with a predetermined angular interval (e.g., interval of 40 degrees) from one another in the circumferential direction.
The diffuser cone 58 is connected to the outlet-side end of the cylindrical portion 66 of the motor housing 56 and extends along the rotation axis A1. A part of the diffuser cone 58 extends toward the outlet side beyond the right end of the first airflow pipe 210. In other words, the diffuser cone 58 extends in both the first airflow pipe 210 and the second airflow pipe 220. The diffuser cone 58 includes a third outer surface 58a having an axisymmetric shape about the rotation axis A1. The third outer surface 58a is smoothly connected to the second outer surface 56a along the direction in which the rotation axis A1 extends. A diameter of the third outer surface 58a is reduced from the inlet side toward the outlet side along the rotation axis A1. The diffuser cone 58 includes a first vent 58b which has a substantially circular shape and whose circumferential end is the outlet-side end of the third outer surface 58a. The first vent 58b is open along the direction in which the rotation axis A1 extends. The first vent 58b has a second inner diameter φ4 (see
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As described above, the plurality of fins 92 (see
A circulation path R2 which extends from the airflow path R1 and goes back to the airflow path R1 through the first vent 58b, the inside of the diffuser cone 58, the first communication holes 68b, the inside of the motor housing 56, the second communication holes 70b, the inside of the hub 62 and the second vent 62b in this order is defined in the airflow unit 50. In the circulation path R2, the air flowing in the airflow path R1 flows into the diffuser cone 58 through the first vent 58b, flows through the inside of the motor housing 56, and flows toward the airflow path R1 through the second vent 62b.
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In particular, when the ratio φ1/φ2 of the first outer diameter φ1 to the second outer diameter φ2 increases from 100% to 103%, a gradient of the rate of change of the flow rate of cooling air (rate of increase) is relatively large. A gradient of the rate of change of the flow rate of the blowing air (rate of decrease) is substantially constant regardless of the ratio φ1/φ2 of the first outer diameter φ1 to the second outer diameter φ2. Accordingly, when the ratio φ1/φ2 of the first outer diameter φ1 to the second outer diameter φ2 is 103%, it is possible to further increase the flow rate of the cooling air efficiently while further suppressing decrease in the flow rate of the blowing air. For the above reason, in the blower 10 of the present embodiment, the ratio φ1/φ2 of the first outer diameter φ1 to the second outer diameter φ2 is 103%.
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Further, when the ratio φ4/φ2 of the second inner diameter φ4 of the first vent 58b (see
In the above embodiments, the configuration in which the blower 10 is a backpack blower was described. In another embodiment, the blower 10 may be a blower other than a backpack blower. For example, the blower 10 may be a handheld blower or the like.
In the above embodiment, the configuration in which the blower 10 includes the battery device 12 connected to the blower body 13 via the discharging cable 26 and electric power is supplied from the battery device 12 to the electric motor 54 was described. In another embodiment, instead of the battery device 12, the blower 10 may include at least one battery pack (another example of a battery device) which is disposed at the blower body 13 and detachably attached to a battery attachment portion (not illustrated) including connection terminal(s). When the at least one battery pack is attached to the battery attachment portion, electric power may be supplied from the at least one battery pack to the electric motor 54. In yet another embodiment, instead of the battery device 12, the blower 10 may include a power supply cord for connecting the blower body 13 to an external power source, and the blower 10 may be configured such that electric power is supplied from the external power source to the electric motor 54 via the power supply cord.
In the above embodiment, the configuration in which the airflow pipe 20 includes the first airflow pipe 210, the second airflow pipe 220, the third airflow pipe 230 and the fourth airflow pipe 240 was described. In another embodiment, the airflow pipe 20 may not include at least one of the second airflow pipe 220, the third airflow pipe 230 and the fourth airflow pipe 240.
In the above embodiment, the configuration in which the electric motor 54 is a brushless motor was described. In another embodiment, the electric motor 54 may be a motor other than a brushless motor. For example, the electric motor 54 may be a brushed motor.
In the above embodiment, the configuration in which the fan 52 is an axial flow fan was described. In another embodiment, the fan 52 may be a fan other than an axial flow fan. For example, the fan 52 may be a centrifugal fan such as a sirocco fan.
In the above embodiment, the configuration in which the hub 62 is fixed to the drive shaft 60 was described. In another embodiment, a speed reducer (not illustrated) may be disposed between the hub 62 and the drive shaft 60. In this case, the hub 62 may be fixed to an output shaft different from the drive shaft 60 and the output saft may be coupled to the drive shaft 60 via the speed reducer. In other words, the hub 62 may be rotatably disposed about a rotation axis different from the rotation axis A1 of the drive shaft 60.
In the above embodiment, the configuration in which the cylindrical portion 66, the bottom portion 68, the plurality of support members 72 and the first airflow pipe 210 are seamlessly and integrally formed was described. In another embodiment, at least one of the cylindrical portion 66, the bottom portion 68, the plurality of support members 72 and the first airflow pipe 210 may be formed as separate member(s).
In the above embodiment, the configuration in which resin such as nylon is used for the cylindrical portion 66, the bottom portion 68, the lid portion 70, the plurality of support members 72 and the first airflow pipe 210 was described. In another embodiment, a material other than resin may be used for at least one of the cylindrical portion 66, the bottom portion 68, the lid portion 70, the plurality of support members 72 and the first airflow pipe 210. For example, aluminum or the like may be used for at least one of the cylindrical portion 66, the bottom portion 68, the lid portion 70, the plurality of support members 72 and the first airflow pipe 210.
In the above embodiment, the configuration in which an aluminum alloy is used for the heat dissipation members 86 was described. In another embodiment, a material other than the aluminum alloy may be used for the heat dissipation members 86. For example, silicon rubber or the like may be used for the heat dissipation members 86.
In the above embodiment, the configuration in which a metallic material such as aluminum is used for the controller casing 88 was described. In another embodiment, a material other than a metallic material may be used for the controller casing 88. For example, nylon or the like may be used for the controller casing 88.
In the above embodiment, the configuration in which the exposure hole 216 is defined downstream from (on the outlet side of) the fan 52 and the controller casing 88 is exposed to the airflow path R1 at a position downstream from the fan 52 was described. In another embodiment, the exposure hole 216 may be defined upstream from (on the inlet side of) the fan 52 and the controller casing 88 may be exposed to the airflow path R1 at a position upstream from the fan 52.
In the above embodiment, the configuration in which, when the exposure hole 216 is viewed from the outside of the first airflow pipe 210 in the radial direction, the electric motor 54 and the exposure hole 216 partially overlap was described. In another embodiment, when the exposure hole 216 is viewed from the outside of the first airflow pipe 210 in the radial direction, the electric motor 54 and the exposure hole 216 may not overlap. In this case, the exposure hole 216 may be offset toward the outlet from the electric motor 54 or may be offset toward the inlet from the electric motor 54.
In the above embodiment, the configuration in which the lower surface of the controller casing 88 has a substantially planar shape was described. In another embodiment, the lower surface of the controller casing 88 may not have a substantially planar shape. For example, the lower surface of the controller casing 88 may have a shape along the virtual surface V.
In the above embodiment, the configuration in which the lower surface of the controller casing 88 is offset outwardly in the radial direction of the first airflow pipe 210 from the virtual surface V which extends along the inner surface of the first airflow pipe 210 at a part where the exposure hole 216 is defined was described. In another embodiment, the lower surface of the controller casing 88 may not be offset outwardly in the radial direction of the first airflow pipe 210 from the virtual surface V which extends along the inner surface of the first airflow pipe 210 at a part where the exposure hole 216 is defined. For example, the lower surface of the controller casing 88 may be offset inwardly in the radial direction of the first airflow pipe 210 from the virtual surface V which extends along the inner surface of the first airflow pipe 210 at a part where the exposure hole 216 is defined.
In the above embodiment, the configuration in which the mounting part 212 and the exposure hole 216 are disposed at an upper portion of the first airflow pipe 210 and the control unit 80 is attached to the upper portion of the first airflow pipe 210 was described. In another embodiment, the mounting part 212 and the exposure hole 216 may be disposed at a position other than the upper portion of the first airflow pipe 210 and the control unit 80 may be attached to a portion other than the upper portion of the first airflow pipe 210. For example, the mounting part 212 and the exposure hole 216 may be disposed at, for example, a lower portion of the first airflow pipe 210, and the control unit 80 may be attached to, for example, the lower portion of the first airflow pipe 210.
In the above embodiment, the configuration in which the plurality of switching elements 84 is FETs was described. In another embodiment, the plurality of switching elements 84 may be switching elements other than FETs. For example, the plurality of switching elements 84 may be IGBTs (insulated-gate bipolar transistors) or the like.
In the above embodiment, the configuration in which the ratio φ1/φ2 of the first outer diameter φ1 to the second outer diameter φ2 is 103% was described. In another embodiment, the ratio φ1/φ2 of the first outer diameter φ1 to the second outer diameter φ2 may be suitably changed within a range from 101% to 116%.
In the above embodiment, the configuration in which the ratio φ3/φ2 the first inner diameter φ3 to the second outer diameter φ2 is 187% was described. In another embodiment, the ratio φ3/φ2 of the first inner diameter φ3 to the second outer diameter φ2 may be suitably changed within a range from 175% to 195%.
In the above embodiment, the configuration in which the ratio φ4/φ2 of the second inner diameter φ4 to the second outer diameter φ2 is 33% was described. In another embodiment, the ratio φ4/φ2 of the second inner diameter φ4 to the second outer diameter φ2 may be suitably changed within a range from 15% to 50%.
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As described above, in one or more embodiments, the blower 10 comprises the inlet 30, the outlet 32, the airflow pipe 20 disposed between the inlet 30 and the outlet 32, the fan 52 (an example of an axial flow fan) disposed in the airflow pipe 20 (specifically, the first airflow pipe 210) and including the hub 62 configured to rotate about the predetermined rotation axis A1 which is along the direction in which the airflow pipe 20 extends and the plurality of blades 64 disposed on the first outer surface 62a of the hub 62, the drive shaft 60 disposed in the airflow pipe 20 and connected to the fan 52, the electric motor 54 which is offset from the fan 52 toward the outlet 32 in the airflow pipe 20 and configured to rotate the drive shaft 60, the motor housing 56 that is disposed in the airflow pipe 20 and houses the electric motor 54, the diffuser cone 58 (or the diffuser cone 158) disposed in the airflow pipe 20 and connected to the end of the motor housing 56 on the outlet side, the first vent 58b defined at the end of the diffuser cone 58 (or the diffuser cone 158) on the outlet side, and the second vent 62b defined between the hub 62 and the motor housing 56 along the circumferential direction of the rotation axis A1 and having a width in the axial direction of the rotation axis A1. The airflow path R1 in which the air from the inlet 30 flows to the outlet 32 by flowing outside of the hub 62, outside of the motor housing 56, and outside of the diffuser cone 58 (or the diffuser cone 158) is defined in the airflow pipe 20, and the circulation path R2 in which the air flowing in the airflow path R1 flows into the inside of the diffuser cone 58 (or the diffuser cone 158) through the first vent 58b, flows inside of the motor housing 56, and flows toward the airflow path R1 through the second vent 62b is defined in the airflow pipe 20. When the circumferential end of the second vent 62b on the inlet side is a first end and the circumferential end of the second vent 62b on the outlet side is a second end, the first end is the outlet-side end 620 (or the outlet-side end 102) and the second end is the inlet-side end 560. The first outer diameter φ1 of the outlet-side end 620 (or the outer diameter of the outlet-side end 102) is larger than the second outer diameter φ2 of the inlet-side end 560.
In the above configuration, the air flowing along the first outer surface 62a of the hub 62 among the air flowing in the airflow path R1 separates from the first outer surface 62a of the hub 62 at the outlet-side end 620 (or the outlet-side end 102) and comes into contact again with the second outer surface 56a of the motor housing 56 at a position offset from the inlet-side end 560 toward the outlet side. According to the above configuration, by virtue of the first outer diameter φ1 of the outlet-side end 620 (or the outer diameter of the outlet-side end 102) being larger than the second outer diameter φ2 of the inlet-side end 560, the distance between the point at which the air separates (i.e., the separation point) and the point at which the separated air comes into contact again (i.e., the recontact point) increases. Thus, negative pressure which generates airflow in the circulation path R2 increases, by which the flow rate of the cooling air for the electric motor 54 can be increased. According to the above configuration, in the blower 10, the electric motor 54 housed in the motor housing 56 can suitably be cooled.
In one or more embodiments, the first end is the outlet-side end 620 (an example of an end of the outer surface of the hub on the outlet side). The second end is the inlet-side end 560 (an example of an end of an outer surface of the motor housing on the inlet side).
As a means to increase the flow rate of the cooling air for the electric motor 54, another member may be provided between, for example, the hub 62 and the motor housing 56. On the other hand, according to the above configuration, the flow rate of the cooling air for the electric motor 54 can be increased without providing another member between the hub 62 and the motor housing 56. Consequently, the number of parts of the blower 10 can be reduced.
In one or more embodiments, the blower 10 further comprises the plate member 100 (an example of a negative pressure increasing member) disposed between the hub 62 and the motor housing 56 and including the outer surface 100a having the axisymmetric shape about the rotation axis A1. The first end is the outlet-side end 102 (an example of an end of the outer surface of the plate member on the outlet side). The second end is the inlet-side end 560 (an example an end of an outer surface of the motor housing on the inlet side).
According to the above configuration, by retrofitting the plate member 100 between the hub 62 and the motor housing 56 of the general blower 10, the flow rate of the cooling air for the electric motor 54 can be increased. Consequently, with a simple and inexpensive configuration, the flow rate of the cooling air for the electric motor 54 can be increased.
In one or more embodiments, the hub 62 is fixed to the drive shaft 60. The rotation axis A1 is coincident with the rotation axis A1 of the drive shaft 60.
According to the above configuration, the blower 10 can be downsized as compared to the case in which a speed reducer and/or the like is provided between the hub 62 and the drive shaft 60.
In one or more embodiments, the ratio φ1/φ2 of the first outer diameter φ1 of the outlet-side end 620 to the second outer diameter φ2 of the inlet-side end 560 is within a range from 101% to 116%.
When the ratio φ1/φ2 of the first outer diameter φ1 of the outlet-side end 620 to the second outer diameter φ2 of the inlet-side end 560 is too small, negative pressure which generates airflow in the circulation path R2 may not sufficiently be increased. In other words, the flow rate of the cooling air for the electric motor 54 may not sufficiently be increased. On the other hand, when the ratio φ1/φ2 of the first outer diameter φ1 of the outlet-side end 620 to the second outer diameter φ2 of the inlet-side end 560 is too large, separation of air flowing along the first outer surface 62a may disturb the airflow generated in the airflow path R1 by driving the fan 52. In other words, due to disturbance of the airflow, the flow rate of the blowing air may greatly be reduced. According to the above configuration, the flow rate of the cooling air for the electric motor 54 can sufficiently be increased and reduction of the flow rate of the blowing air can be suppressed.
In one or more embodiments, the ratio φ3/φ2 of the first inner diameter φ3 of the first airflow pipe 210 radially outside the outlet-side end 620 to the second outer diameter φ2 of the inlet-side end 560 is within a range from 175% to 195%.
When the ratio φ3/φ2 of the first inner diameter φ3 of the first airflow pipe 210 radially outside the outlet-side end 620 to the second outer diameter φ2 of the inlet-side end 560 is too small, increasing the first outer diameter φ1 of the outlet-side end 620 narrows the airflow path R1, by which pressure loss may be increased to a great extent in the airflow path R1. On the other hand, when the ratio φ3/φ2 of the first inner diameter φ3 of the first airflow pipe 210 radially outside the outlet-side end 620 to the second outer diameter φ2 of the inlet-side end 560 is too large, the airflow generated in the airflow path R1 by driving the fan 52 may be disturbed. According to the above configuration, it is possible to suppress increase in pressure loss in the airflow path R1 and also suppress disturbance of the airflow in the airflow path R1.
In one or more embodiments, the first vent 58b has the circumferential end having a substantially circular shape and opening along the direction in which the first airflow pipe 210 extends (or the direction in which the second airflow pipe 320 extends). The ratio φ4/φ2 of the second inner diameter φ4 of the first vent 58b to the second outer diameter φ2 of the inlet-side end 560 is within a range from 15% to 50%.
When the ratio φ4/φ2 of the second inner diameter φ4 of the first vent 58b to the second outer diameter φ2 of the inlet-side end 560 is too small, an amount of air taken into the circulation path R2 at the first vent 58b may excessively be small. On the other hand, when the ratio φ4/φ2 of the second inner diameter φ4 of the first vent 58b to the second outer diameter φ2 of the inlet-side end 560 is too large, the amount of air taken into the circulation path R2 at the first vent 58b may excessively be large. According to the above configuration, when the first vent 58b is opened along the direction in which the first airflow pipe 210 extends (or the direction in which the second airflow pipe 320 extends), the amount of air taken into the circulation path R2 in the first vent 58b can be set to a suitable amount.
In one or more embodiments, the blower 10 further comprises the battery device 12 (or at least one battery pack) (an example of a battery device) configured to supply electric power to the electric motor 54. The electric motor 54 is configured to be driven by electric power supplied from the battery device 12 (or the at least one battery pack).
When the electric motor 54 is driven by electric power supplied from an external power source, it is necessary to attach a power supply cord to the blower 10, which may degrade maneuverability. According to the above configuration, it is not necessary to attach the power supply cord to the blower 10, by which user maneuverability can further be improved. Further, since the blower 10 can be used even at a place where an external power source cannot be provided, user convenience can also be enhanced.
In one or more embodiments, the blower 10 further comprises the battery attachment portion including the connection terminal(s). The battery device is at least one battery pack configured to be attached to and detached from the battery attachment portion.
For example, when the battery device is attached to the blower 10 such that it cannot be attached to or detached from the blower 10, work using the blower 10 cannot immediately be resumed until the battery device is charged again after the work is stopped due to the battery device being out of power. According to the above configuration, even when the work is stopped due to the battery pack being out of power, the work using the blower 10 can immediately be resumed by replacing the battery pack with a battery pack charged in advance.
In one or more embodiments, the blower 10 further comprises the power supply cord configured to be connected to the external power source. The electric motor 54 is configured to be driven by electric power supplied from the external power source.
When the electric motor 54 is driven using the electric power supplied from the battery source included in the blower 10, it is necessary to charge the battery device in advance, which may be an inconvenience for a user. According to the above configuration, the blower 10 can immediately be used by connecting the power supply cord to the external power source, thus preparation such as charging of the battery device in advance is not necessary. Consequently, the inconvenience which the user may feel can be reduced.
Number | Date | Country | Kind |
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2022-069628 | Apr 2022 | JP | national |