This application claims the priority benefits of Japanese application no. 2020-177970, filed on Oct. 23, 2020. The entirety of the above-mentioned patent application is hereby incorporated by reference herein and made a part of this specification.
The disclosure relates to a blowing device such as a centrifugal-type blowing device or the like and a combustion device including the same.
A specific example of the blowing device is a device as shown in
In a blowing device Ae shown in
However, in the above-described prior art, there is room for improvement as follows.
That is, the direction in which air flows out from the impeller 1E to the air flow path 4 on the outer periphery thereof is schematically the radial outer side of the impeller 1E as shown by an arrow Ne, but actually, the direction is inclined toward the rear side wall portion 22 side as shown by an arrow Na. This is because the air flow shown by an arrow Nf when the outside air of the casing 2 is sucked into the central portion of the impeller 1E via the intake port 24 is a flow toward the rear side of the casing 2, and the inertia of the flow affects the air outflow from the impeller 1E to the air flow path 4.
On the other hand, when air flows out from the impeller 1E at an inclined angle αs shown by the arrow Na as described above, the air strongly collides with the rear side wall portion 22 and becomes a turbulent flow. When the turbulent flow of air occurs, the flow rate of the air fluctuates periodically, and a loud noise is generated as an aerodynamic sound. The blowing device is often required to be quiet, and the above noise is desired to be reduced as much as possible.
Additionally, conventionally, as shown in
However, according to this mechanism, in a case that air flows into the central portion on the inner side of the impeller 1F from the front of the impeller 1F and then flows along the front surface portion of the rear side shroud 13 as shown by an arrow Nh in
In order to reduce the noise in the blowing device, it is desirable to avoid the sudden change of the air travelling direction as much as possible, but the mechanism in
The disclosure provides a blowing device capable of reducing noise as compared with the conventional case and a combustion device including the blowing device.
According to an aspect of the invention, the following technical measures are taken in the disclosure.
A blowing device provided by a first aspect of the disclosure includes: a casing including a front side wall portion forming an intake port for allowing outside air to flow inside, and a rear side wall portion facing the front side wall portion at an interval; and an impeller that is arranged in the casing in a rotatable state between the front side wall portion and the rear side wall portion, wherein the impeller is equipped with a plurality of blades spaced apart from each other in a circumferential direction between a front side shroud and a rear side shroud, and enables air that has flown inside from the intake port to flow outward from a region between the front side shroud and the rear side shroud. A first inclined surface portion that is inclined so as to be located frontward toward a radial outer side is provided in a front surface portion of the rear side shroud of the impeller in a region close to an outer peripheral edge, while a second inclined surface portion that is inclined so as to be located rearward toward the radial outer side is provided in the front surface portion of the rear side shroud in a region closer to a center than the first inclined surface portion.
According to this configuration, the following effects can be obtained. That is, when the impeller is rotated, a part of the air that has flown into the inner side of the impeller through the intake port from the outside is sequentially guided by the second inclined surface portion and the first inclined surface portion of the front surface portion of the rear side shroud, and will travel toward the radial outer side of the impeller. Here, because the second inclined surface portion is inclined so as to be located rearward toward the radial outer side, when the air that has passed through the intake port and entered the inner side of the rear side shroud from the front side thereof flows along the second inclined surface portion, the direction of the air flow does not change sharply (in an acute angle), and the change angle of the air flow direction can be made gentle. That is, the acute angle direction change of the air flow shown by an arrow Nh in
On the other hand, because the first inclined surface portion of the rear side shroud is inclined so as to be located frontward toward the radial outer side, the air that is guided by the first inclined surface portion and flows out toward the radial outer side of the impeller can be made to travel close to the front side. That is, the air flow shown by an arrow Na in
In this way, according to the disclosure, it is possible to appropriately prevent or suppress both the sudden change of the air traveling direction and the occurrence of the turbulent flow caused by the strong collision of the air flowing out from the impeller with the rear side wall portion of the casing, and thus the noise caused thereby can be reduced, and the quietness can be greatly improved as compared with the prior art.
In an embodiment of the disclosure, the first inclined surface portion and the second inclined surface portion are connected to each other without a step.
According to this configuration, when the air that has entered the region close to the center of the impeller sequentially flows along the second inclined surface portion and the first inclined surface portion of the rear side shroud, the air flow can be made smooth, and the turbulent flow can be made difficult to occur. Thereby, the quietness can be further improved.
In an embodiment of the disclosure, a drive shaft connection region to which a drive shaft of a motor that supports and rotates the impeller is connected is arranged in a central portion of the rear side shroud with an area smaller than that of the intake port, and the second inclined surface portion is located at a rear of a front surface portion of the drive shaft connection region, and extends toward the radial outer side of the drive shaft connection region.
According to this configuration, both the appropriate connection of the impeller to the drive shaft of the motor using the drive shaft connection region in the central portion of the rear side shroud, and the formation of the second inclined surface portion in the rear side shroud can be appropriated achieved.
In an embodiment of the disclosure, the impeller is provided by being sandwiched between respective outer peripheral edges of the front side shroud and the rear side shroud, and has an air outflow opening portion that enables an air outflow to an air flow path, and at least ½ or more of the air outflow opening portion is located in front of the front surface portion of the drive shaft connection region.
According to this configuration, because the air outflow opening portion of the impeller is located well forward with reference to the front surface portion of the drive shaft connection region, an arrangement can be set in which the impeller and the motor are brought close to each other to shorten the dimension of the drive shaft of the motor and suppress the vibration of the impeller, and the air outflow opening portion of the impeller is separated from the rear side wall portion of the casing toward the front side thereof by a relatively large dimension. Therefore, the noise when the impeller is rotated can be further reduced.
In an embodiment of the disclosure, a third inclined surface portion that is inclined so as to be located frontward toward the radial outer side is provided in a rear surface portion of the front side shroud in a region close to the outer peripheral edge, while a fourth inclined surface portion that is inclined so as to be located rearward toward the radial outer side is provided in a rear surface portion of the front side shroud in a region closer to the center than the third inclined surface portion.
According to this configuration, the third inclined surface portion and the fourth inclined surface portion of the front side shroud of the impeller correspond to the first inclined surface portion and the second inclined surface portion of the rear side shroud, and the following condition is more thoroughly suppressed, that is, when air that has entered a region close to the center on the inner side of the impeller from the intake port travels toward the radial outer side of the impeller, the air flow suddenly changes. In addition, the collision with the rear side wall portion of the casing when the air flows out to the air flow path on the radial outer side of the impeller is also more thoroughly suppressed. Therefore, it is more preferable in reducing noise and achieving excellent quietness.
A combustion device provided by a second aspect of the disclosure includes: a burner; and a blowing device for supplying combustion air to the burner. The blowing device provided by the first aspect of the invention is used as the blowing device.
According to this configuration, the same effects as described for the blowing device provided by the first aspect of the disclosure can be obtained.
Other features and advantages of the disclosure will be more apparent from the following description of embodiments of the invention that is made with reference to the accompanying drawings.
A preferable embodiment of the disclosure is specifically described below with reference to the drawings.
Note that, for ease of understanding, the same reference numerals as those shown in
A blowing device A shown in
The impeller 1 includes a front side shroud 12, a rear side shroud 13, and a plurality of blades 11. As shown in
The detailed shape of the front side shroud 12 and the rear side shroud 13 is described later.
As is well shown in
The rear side wall portion 22 of the casing 2 is configured by combining a main rear side wall portion 22a connected to the peripheral wall portion 20 and an auxiliary rear side wall portion 22b different from the main rear side wall portion 22a. An opening portion 25 having a diameter larger than that of the impeller 1 is formed in the main rear side wall portion 22a. The opening portion 25 is used as an entrance/exit port of the impeller 1 during assembly work and maintenance of the blowing device A. The auxiliary rear side wall portion 22b is a section that closes the opening portion 25 and serves as an attachment plate for attaching the motor M, and the auxiliary rear side wall portion 22b is attached to the main rear side wall portion 22a via a screw 5b. The motor M is attached to the auxiliary rear side wall portion 22b via screws 5.
In the rear side shroud 13 of the impeller 1, a peripheral region of a drive shaft connection region 13c located in the central portion is curved, and a front surface portion of the curved region is formed as a first inclined surface portion 13a and a second inclined surface portion 13b.
The drive shaft connection region 13c of the rear side shroud 13 is a region used for connecting a drive shaft 30 of the motor M, and is a flat plate-like region located in a central portion of the rear side shroud 13 with an area smaller than an opening area of the intake port 24 (and the intake opening portion 14). The drive shaft 30 of the motor M penetrates through the drive shaft connection region 13c, a nut 30a screwed into the drive shaft 30 is tightened in the drive shaft connection region 13c, and the drive shaft 30 and the rear side shroud 13 are connected. Thereby, the impeller 1 is supported by the drive shaft 30 of the motor M to be rotatable.
The second inclined surface portion 13b of the rear side shroud 13 is located on the periphery of the drive shaft connection region 13c and connected to the drive shaft connection region 13c, and is located closer to the center of the rear side shroud 13 than the first inclined surface portion 13a. The second inclined surface portion 13b is inclined so as to be located rearward as it progresses toward the radial outer side. Therefore, the second inclined surface portion 13b is located at the rear of a front surface portion of the drive shaft connection region 13c in a front-rear direction of the blowing device A. In addition, a part (a central side part) of the second inclined surface portion 13b faces the intake port 24 (and the intake opening portion 14).
The first inclined surface portion 13a of the rear side shroud 13 is arranged close to the outer peripheral edge of the rear side shroud 13, and is located on an outer periphery of the second inclined surface portion 13b and connected to the second inclined surface portion 13b. Contrary to the second inclined surface portion 13b, the first inclined surface portion 13a is inclined so as to be located on the front side as it progresses toward the radial outer side.
In the embodiment, the first inclined surface portion 13a and the second inclined surface portion 13b both have a curved shape, and are connected to each other without a step. As a whole, the first inclined surface portion 13a and the second inclined surface portion 13b form one concave curved surface recessed rearward.
The front side shroud 12 is curved in the same form as the above-described curved region of the rear side shroud 13, and includes a third inclined surface portion 12a and a fourth inclined surface portion 12b as a rear surface portion of the front side shroud 12. The third inclined surface portion 12a is a rear surface portion in a region close to the outer peripheral edge of the front side shroud 12, and is inclined so as to be located frontward toward the radial outer side. The fourth inclined surface portion 12b is a rear surface portion in a region closer to the center of the front side shroud 12 than the third inclined surface portion 12a, and is inclined so as to be located rearward toward the radial outer side. These third inclined surface portion 12a and fourth inclined surface portion 12b both have a curved shape, and are connected to each other without a step. As a whole, the third inclined surface portion 12a and the fourth inclined surface portion 12b form one convex curved surface protruded rearward.
An air outflow opening portion 15 is formed between the respective outer peripheral edges of the front side shroud 12 and the rear side shroud 13 of the impeller 1, and is configured in a manner that the air that has entered the central region of the impeller 1 from the outside of the casing 2 via the intake port 24 flows out from the opening portion 15 to the air flow path 4 on the outer periphery of the impeller 1. Here, in the embodiment, substantially the entire opening portion 15 having a front-rear width W is set to be located in front of the front surface portion (an extension line La of the front surface portion) of the drive shaft connection region 13c based on the fact that the rear side shroud 13 has the above curved shape.
The blowing device A described above is used as, for example, a constituent element of a combustion device C configuring a hot water supply device WH as shown in
The hot water supply device WH shown in
Next, the action of the blowing device A described above is described.
First, when the impeller 1 is rotated, as shown by an arrow N1 in
Next, the above-described air flows out from the opening portion 15 to the air flow path 4 in a state of being guided by the first inclined surface portion 13a of the rear side shroud 13, and the first inclined surface portion 13a is inclined so as to be located frontward toward the radial outer side as described above. Therefore, the air flowing out from the opening portion 15 to the air flow path 4 travels in a direction away from the rear side wall portion 22 of the casing 2 as shown by an arrow N2. As a result, strong collision of the air with the rear side wall portion 22 and occurrence of the turbulent flow are appropriately prevented or suppressed, and the noise serving as an aerodynamic sound caused by the turbulent flow of the air can be effectively reduced.
When air flows out from the opening portion 15 of the impeller 1 to the air flow path 4, a large amount of air flows in the direction shown by an arrow N3 in
A part of the air traveling from the intake port 24 to the central portion region on the inner side of the impeller 1 sequentially flows along the second inclined surface portion 13b and the first inclined surface portion 13a of the rear side shroud 13, and these first inclined surface portion 13a and second inclined surface portion 13b are connected in a smooth state without a step as described above. Therefore, the above flow of air becomes smooth, which is more preferable in noise reduction.
As described above, the front side shroud 12 of the impeller 1 has the third inclined surface portion 12a and the fourth inclined surface portion 12b which are inclined in the same manner as the first inclined surface portion 13a and the second inclined surface portion 13b of the rear side shroud 13. Therefore, it is possible to more thoroughly prevent the sudden change of the flow of air that has entered the region close to the center on the inner side of the impeller 1 from the intake port 24 when the air travels toward the radial outer side of the impeller, and the collision of the air with the rear side wall portion 22 of the casing 2 when the air flows out to the air flow path 4 on the radial outer side of the impeller 1. As a result, the quietness can be further improved.
In the embodiment, substantially the entire width of the air outflow opening portion 15 of the impeller 1 is located in front of the front surface portion of the drive shaft connection region 13c; according to this configuration, the impeller 1 is supported in a state that the drive shaft 30 of the motor M is set to be relatively short, the vibration of the impeller 1 when the impeller 1 is rotated is suppressed, and the air outflow opening portion 15 can be appropriately separated from the rear side wall portion 22 toward the front side thereof. If the opening portion 15 is separated from the rear side wall portion 22 toward the front side thereof, the air is prevented from strongly striking the rear side wall portion 22 and the noise prevention effect is improved correspondingly.
In the embodiment shown in
According to this configuration, the air outflow opening portion 15 is located well forward with reference to the front surface portion of the drive shaft connection region 13c. Therefore, it is preferable to set an arrangement, similar to the above-described embodiment, in which the dimension of the drive shaft 30 of the motor M is shortened, the vibration of the impeller is suppressed, and the air outflow opening portion 15 is separated from the rear side wall portion 22 of the casing 2 toward the front side thereof.
Additionally, in the disclosure, a configuration can also be adopted in which the entire air outflow opening portion 15 is located at the rear of the front surface portion of the drive shaft connection region 13c.
The disclosure is not limited to the contents of the above-described embodiments. The specific configuration of each part of the blowing device and the combustion device according to the disclosure can be designed and changed in various ways within the indented scope of the disclosure.
In the above-described embodiment, the first inclined surface portion 13a and the second inclined surface portion 13b of the rear side shroud 13 of the impeller 1 both have a curved shape; alternatively, both or one of them can also be configured as an inclined surface portion having a planar shape.
In addition, in the above-described embodiment, the first inclined surface portion 13a and the second inclined surface portion 13b have a configuration of being adjacent to each other and directly connected to each other, but the disclosure is not limited thereto. For example, a configuration can also be adopted in which a non-inclined intermediate region is formed between the first inclined surface portion 13a and the second inclined surface portion 13b, and the first inclined surface portion 13a and the second inclined surface portion 13b are connected to each other via the intermediate region.
It is sufficient if the first inclined surface portion referred to in the disclosure is formed in the region close to the outer peripheral edge of the rear side shroud, and the second inclined surface portion is formed in the region closer to the center than the first inclined surface portion, and the specific size (area) thereof, the ratio thereof, and the like are not limited. The specific inclined angle thereof is also not limited. The same applies to the third inclined surface portion 12a and the fourth inclined surface portion 12b of the front side shroud 12.
The rear side wall portion of the casing is not limited to the configuration in which the main rear side wall portion 22a and the auxiliary rear side wall portion 22b are combined as in the above-described embodiment, and a configuration formed by, for example, using only one plate-shaped member without using a member corresponding to the auxiliary rear side wall portion 22b (a configuration in which the motor is directly attached to the main rear side wall portion 22a) can also be adopted.
The blowing device A of the above-described embodiment is configured as a radial fan in which each of the plurality of blades 11 extends substantially linearly in the radial direction; alternatively, the blowing device A can also be configured as, for example, a turbo fan or the like having a configuration in which each of the plurality of blades is curved. It should be noted that the radial fan can control the air flow more accurately by the disclosure than the turbo fan, and the case where the disclosure is applied to a radial fan rather than a turbo fan can obtain an excellent noise reduction effect.
The blowing device according to the disclosure can also be used for other applications instead of being used as a constituent element of the combustion device. In addition, the combustion device according to the disclosure is not limited to the use for the hot water supply device, and can also be configured as, for example, a combustion device for heating or the like, and the purpose and the application of combustion are not limited.
Number | Date | Country | Kind |
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2020-177970 | Oct 2020 | JP | national |
Number | Name | Date | Kind |
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10119553 | Son | Nov 2018 | B2 |
20180363897 | Ono | Dec 2018 | A1 |
Number | Date | Country |
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H0318692 | Jan 1991 | JP |
2017110526 | Jun 2017 | JP |
2017150472 | Aug 2017 | JP |
Number | Date | Country | |
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20220128065 A1 | Apr 2022 | US |