This application is based on and claims priority under 35 USC 119 from Japanese Patent Application No. 2013-063583 filed Mar. 26, 2013.
(i) Technical Field
The present invention relates to a blowing device, and an image forming apparatus.
(ii) Related Art
In image forming apparatuses that form an image constituted by a developer on a recording sheet, for example, there is an image forming apparatus using a corona discharge device that performs corona discharge in the process of charging a latent image holding body, such as a photoconductor, or the process of neutralization, the process of transferring an unfixed image to the recording sheet, or the like.
Additionally, in the corona discharge device, in order to prevent unnecessary substances, such as paper debris or a discharge product, from adhering to component parts, such as a discharging wire or a grid electrode, a blowing device that blows air against component parts may be provided together. The blowing device in this case is generally constituted by a blower that sends air, and a duct (blower pipe) that guides and sends out the air sent from the blower up to a target structure, such as a corona discharge device.
In the related art, various improvements for enabling air to be uniformly blown in the longitudinal direction of the component parts, such as a discharging wire, are performed on the blowing device or the like. Particularly, as such a blowing device or the like, there are proposed the following blowing devices that adopt a configuration in which the shape of a passage space of a duct through which air flows is formed in a special shape or a configuration in which a straightening plate or the like that adjusts a direction in which air flows is disposed in the passage space of the duct, or the like.
According to an aspect of the invention, there is provided a blowing device including:
a blower that sends air;
a blower pipe having an inlet that takes in the air sent from the blower, an outlet that is arranged so as to face a portion, in the longitudinal direction, of an elongated target structure against which the air taken in from the inlet is to be blown and that is formed in an elongated opening shape parallel to the portion of the target structure in the longitudinal direction, and a body portion that connects the inlet and the outlet and to cause the air to flow therethrough; and
plural flow dividing plates, each of the flow dividing plates having a distributing portion that has an edge and is arranged so as to be substantially parallel to the longitudinal direction of the elongated target structure and distributes the air taken in from the inlet, and a changing portion that is arranged so as to be substantially orthogonal to the longitudinal direction of the elongated target structure and changes the direction of the flow of air distributed by the distributing portion, wherein
each of the edge positions of the distribution portions is different from each other in position along the longitudinal direction.
Exemplary embodiments of the present invention will be described in detail based on the following figures, wherein:
Exemplary embodiments of the invention will be described below with reference to the drawings.
In the image forming apparatus 1, as shown in
The above image forming unit 20 is configured, for example utilizing a well-known electrophotographic system, and is mainly constituted by a photoconductor drum 21 that is rotationally driven in a direction (a clockwise direction in the drawing) indicated by arrow A, a charging device 4 that charges a peripheral surface that becomes an image formation region of the photoconductor drum 21 with required potential, an exposure device 23 that irradiates the surface of the photoconductor drum 21 after the charging with light (dotted line with an arrow) based on image information (signal) input from the outside and forms an electrostatic latent image with a potential difference, a developing device 24 that develops the electrostatic latent image as a toner image with a toner, a transfer device 25 that transfers the toner image to a sheet 9, and a cleaning device 26 that removes the toner or the like that remains on the surface of the photoconductor drum 21 after the transfer.
Among these, a corona discharger is used as the charging device 4. The charging device 4 including this corona discharger, as shown in
Additionally, the charging device 4 is arranged such that the corona discharging wires 41A and 41B are present at least in an image forming target region along the direction of a rotation axis of the photoconductor drum 21 in a state where the wires face the peripheral surface of the photoconductor drum 21 at a required interval (for example, a discharge gap). Additionally, the charging device 4 is adapted such that charging voltages are applied to the corona discharging wires 41A and 41B (between the wires and the photoconductor drum 21) from a power unit (not shown) when an image is formed. In addition, in the charging device 4, a voltage for adjusting the charging potential of the photoconductor drum 21 is applied from the power unit (not shown) to the grid electrode 42.
Moreover, with the use of the charging device 4, substances (unnecessary substances), such as debris of a sheet 9, a discharge product generated by corona discharge, and external additives of toner adhere to and contaminate the corona discharging wires 41 and the grid electrode 42, and the corona discharge is no longer sufficiently or uniformly performed. As a result, poor charging, such as uneven charging, may occur. For this reason, in order to prevent or keep unnecessary substances from adhering to the corona discharging wires 41A and 41B and the grid electrode 42, a blowing device (not shown) for blasting air against the corona discharging wires 41A and 41B and the grid electrode 42 is provided together at the charging device 4. Additionally, a top plate 40a of the shielding case 40 of the charging device 4 is formed with an opening 43 for taking in the air from the blowing device 5. The opening 43 is formed so that the opening shape thereof becomes oblong. In addition, the blowing device 5 will be described below in detail.
The sheet feeding device 30 includes a sheet accommodation body 31 of a tray type, a cassette type, or the like that accommodates plural sheets 9 having a required size, required kind, or the like to be used for formation of an image, in a stacked state, and a delivery device 32 that delivers the sheets 9 accommodated in the sheet accommodation body 31 one by one toward a transporting path. If the timing for sheet feeding comes, the sheets 9 are delivered one by one. Plural sheet accommodation bodies 31 are provided according to utilization modes. A two-dot chain line with an arrow in
The fixing device 35 includes, inside a housing 36 formed with an introduction port and an discharge port through which a sheet 9 passes, a roll-shaped or belt-shaped heating rotary body 37 of which the surface temperature is heated to and maintained at a required temperature by a heating unit, and a roll-shaped or belt-shaped pressurizing rotary body 38 that is rotationally driven in contact with the heating rotary body 37 at a required pressure substantially along the direction of the axis of the heating rotary body 37. The fixing device 35 allows a sheet 9 after a toner image is transferred to be introduced into and pass through a fixing treatment section formed between the heating rotary body 37 and the pressurizing rotary body 38, thereby performing fixing.
Image formation using the image forming apparatus 1 is performed as follows. Here, a basic image forming operation when an image is formed on one side of a sheet 9 will be described as an example.
In the image forming apparatus 1, if the control device or the like receives a start command for an image forming operation, in the image forming unit 20, the peripheral surface of the photoconductor drum 21 that starts to rotate is charged with predetermined polarity and potential by the charging device 4. At this time, in the charging device 4, corona discharge is generated in a state where charging voltages are applied to the corona discharging wires 41, and an electric field is formed between the discharging wires 41 and the peripheral surface of the photoconductor drum 21, and thereby, the peripheral surface of the photoconductor drum 21 is charged with required potential. In this case, the charging potential of the photoconductor drum 21 is adjusted by the grid electrode 42.
Subsequently, an electrostatic latent image, which is configured with a required potential difference as exposure is performed on the basis of image information from the exposure device 23, is formed on the peripheral surface of the charged photoconductor drum 21. Thereafter, when the electrostatic latent image formed on the photoconductor drum 21 passes through the developing device 24, the electrostatic latent image is developed with toner that is supplied from a developing roll 24a and charged with required polarity, and is visualized as a toner image.
Next, if the toner image formed on the photoconductor drum 21 is transported to a transfer position that faces the transfer device 25 by the rotation of the photoconductor drum 21, the toner image is transferred by the transfer device 25 to a sheet 9 to be supplied through a transporting path from the sheet feeding device 30 according to this timing. The peripheral surface of the photoconductor drum 21 after this transfer is cleaned by the cleaning device 26.
Subsequently, the sheet 9 to which the toner image is transferred in the image forming unit 20 is transported so as to be introduced into the fixing device 35 after being separated from the photoconductor drum 21, and is heated and pressurized when passing in-between the heating rotary body 37 and the pressurizing rotary body 38 in the fixing device 35, whereby the toner image melts and is fixed on the sheet 9. The sheet 9 after this fixing is completed is ejected from the fixing device 35, and is transported to and accommodated in an ejected sheet accommodation section (not shown) or the like that is formed, for example outside the housing 10.
As described above, a monochrome image formed by a single-color toner is formed on one side of one sheet 9, and the basic image forming operation is completed. When there is an instruction for the image forming operation for plural sheets, a series of operations as described above are similarly repeated by the number of sheets.
Next, the blowing device 5 will be described.
As shown in
As the blower 50, for example, a radial flow type blower fan is used and the driving thereof is controlled so as to send a required volume of air. Additionally, the blower duct 51, as shown in
The body portion 54 of the blower duct 51, as shown in
The inlet 52 of the blower duct 51 is formed so that the opening shape thereof becomes substantially square. A connection duct 55 for connecting between the blower duct 51 and the blower 50 to send the air from the blower 50 to the inlet 52 of the blower duct 51 is attached to the inlet 52 (
Here, in the blower duct 51 in which the inlet 52 and the outlet 53 are formed in mutually different opening shapes in this way, the portion in which the cross-sectional shape of the passage space 54a is changed on the way is present in the body portion 54 that connects between the inlet 52 and the outlet 53. Incidentally, in the blower duct 51, the cross-sectional shape of the passage space 54a having a substantially square shape, of the introduction passage portion 54A is changed to the cross-sectional shape of the passage space 54a having oblong shape that spreads only in the horizontal direction (irrespective of height) in the first bent passage portion 54B. In other words, the cross-sectional shape of the passage space 54a of the introduction passage portion 54A is the cross-sectional shape of the passage space 54a that abruptly becomes wide in the first bent passage portion 54B.
Additionally, in the case of the blower duct 51 in which such a portion in which the cross-sectional shape of the passage space 54a changes is present, disturbance, such as separation or vortex, occurs in the flow of air in the portion in which the cross-sectional shape changes. For this reason, even if air with a uniform wind speed is taken in from the inlet 52, the wind speed of the air that comes out from the outlet 53 tends to become non-uniform. In addition, the tendency that the wind speed of the air that comes out from the outlet 53 becomes non-uniform eventually in this way occurs similarly even in a case where a direction in which the air in the blower duct 51 is caused to flow (travel) changes irrespective of the presence of a change in the cross-sectional shape of the passage space 54a.
Thus, the blowing device 5, as shown in
As shown in
Each of the above flow dividing plates 611 to 616, as shown in
The distributing portion 61a of each flow dividing plate is formed in the shape of a flat plate, is erected perpendicularly to a bottom surface that constitutes the introduction passage portion 54A of the passage space 54a of the body portion 54 so as to be orthogonal to the projection plane obtained by projecting the opening shape of the inlet 52 along the longitudinal direction B of the charging device 4, and is arranged along the longitudinal direction B of the charging device 4. As a result, the introduction passage portion 54A is partitioned by the distributing portion 61a that is present between the bottom surface and ceiling surface of the introduction passage portion 54A.
Additionally, as shown in
Additionally, the changing portion 61b of each of the flow dividing plates 61, as shown in
In addition, since the flow dividing plate 616 located nearest to the downstream side does not need to distribute air to the downstream side further than the flow dividing plate 61 concerned, the distributing portion 61a of the flow dividing plate 61 is formed integrally with a side wall 71 that forms the introduction passage portion 54A of the body portion 54 (a side wall 71 of the introduction passage portion 54A serves also as the distributing portion 61a).
In the introduction passage portion 54A of the body portion 54 of the above blower duct 51, as shown in
Therefore, in the present exemplary embodiment, the region where the opening width increases abruptly from the introduction passage portion 54A to the first bent passage portion 54B is provided with an inclination wall 73 that is arranged so as to extend from the side wall 72 of the introduction passage portion 54A via the first bent passage portion 54B to the second bent passage portion 54C. The inclination wall 73 is arranged ranging from the first bent passage portion 54B to the second bent passage portion 54C so as to incline with respect to the introduction passage portion 54A, and a rear end portion 73a thereof is formed in a shape that is curved in the direction orthogonal to the longitudinal direction B of the charging device 4 inside the second bent passage portion 54C. By providing the inclination wall 73 inside the blower duct 51 in this way, the opening length of the outlet 53 along the longitudinal direction of the charging device 4 is set to be shorter than the total length of the second bent passage portion 54C by a length equivalent to a region where the inclination wall 73 is provided. In addition, the blowoff regions 62 are regions formed in consideration of the region where the inclination wall 73 is provided.
Next, the configuration of the respective flow dividing plates will be described in detail.
The first flow dividing plate 611 located nearest to the upstream side along the longitudinal direction of the charging device 4 among the above plural flow dividing plates 611 to 616 distributes the air taken in from the inlet 52 into the air that blows off from the first blowoff region 621 and the air that flows to regions (second to sixth blowoff regions) downstream of the first blowoff region 621, and changes the direction of the distributed air to the corresponding first blowoff region 621 so as to flow to the first blowoff region.
The distributing portion 61a of the first flow dividing plate 61, as is shown in
Additionally, the changing portion 61b of the first flow dividing plate 61 has a smallest curvature radius as compared to the other changing portions 61b. Moreover, a rear end portion 61b′ of the changing portion 61b of the first flow dividing plate 61, similar to the other flow dividing plates, is formed in the shape of a short flat plate toward the direction orthogonal to the longitudinal direction of the charging device 4.
Additionally, the second flow dividing plate 612 is arranged with a gap G with respect to a downstream end portion of the changing portion 61b of the first flow dividing plate 611. The distributing portion 61a of the second flow dividing plate 612 is provided so as to be present at the distance x in the direction orthogonal to the longitudinal direction B of the charging device 4 with respect to the distributing portion 61a of the first flow dividing plate 611. Additionally, the position of the distributing portion 61a of the second flow dividing plate 612 in the direction orthogonal to the longitudinal direction B of the charging device 4 is set so that the distributing portion 61a distributes air distributed by the first flow dividing plate 611 into the air that blows off from the second blowoff region 622 and the air that flows to regions (third to sixth blowoff regions) downstream of the second blowoff region 622 for example, in a ratio of 1:4 by amount.
In addition, the flow dividing plates after the third flow dividing plate are also similarly configured basically.
The operation of the blowing device 5 will be described below.
If the blowing device 5 arrives at a driving setting timing, such as an image forming timing, first, the blower 50 is rotationally driven to send out a required volume of air. The air sent from the started blower 50 is taken into the passage space 54a of the body portion 54 through the connection duct 55 from the inlet 52 of the blower duct 51.
Subsequently, the air (E) taken into the blower duct 51, as shown in
The air distributed to the first blowoff region 621 by the distributing portion 61a of the first flow dividing plate 61 is changed in direction along the changing portion 61b of the flow dividing plate 61, and is blown against the first blowoff region 621 from the outlet 53.
Additionally, the air distributed to the downstream blowoff regions (second to sixth blowoff regions) by the distributing portion 61a of the first flow dividing plate 611 is distributed to the air that flows to the second blowoff region 622 corresponding to the second flow dividing plate 612 and blowoff regions (third to sixth blowoff regions) downstream of the second blowoff region 622 by the distributing portion 61a of the second flow dividing plate 612 arranged with the gap G on the downstream side of the first flow dividing plate 61. The air distributed to the second blowoff region 622 is changed in direction along the changing portion 61b of the flow dividing plate 612, and is blown against the second blowoff region 622 from the outlet 53.
In the following, similarly, the air distributed to the downstream blowoff regions (third to sixth blowoff regions) by the distributing portion 61a of the second flow dividing plate 612 is distributed to the air that flows to the third to fifth blowoff regions 623 to 625 corresponding to the third to fifth flow dividing plates 613 to 615 and the air that flows to blowoff regions (fourth to sixth blowoff regions) downstream of the third to fifth blowoff regions 623 to 625 by the distributing portions 61a of the third to fifth flow dividing plates 613 to 615 that are located on the downstream side, is changed in direction along the changing portions 61b of the flow dividing plates 61, and are blown against the third to sixth blowoff regions 623 to 626 from the outlet 53.
In this way, the distributing portion 61a of each flow dividing plate 61 may simply distribute air to the air that flows to a corresponding blowoff region 62 and the air that flows to blowoff regions downstream of the blowoff region 62 concerned, is formed in the shape of a relatively short flat shape, and does not extend up to the inlet 52 of the blower duct 51. As a result, it is possible to avoid a situation in which the distributing portion 61a becomes flow resistance of air and pressure loss increases.
Additionally, the flow (E) of the air distributed by the distributing portion 61a of each flow dividing plate 61 is changed in direction to a corresponding blowoff region 62 by the changing portion 61b of each flow dividing plate 61. As a result, it is possible to blow air in a substantially uniform state against the corresponding blowoff region 62. Additionally, since the changing portion 61b of each flow dividing plate 61 changes the flow direction of air, a situation in which pressure loss increases is avoided even in the changing portion 61b.
From the above, all the air that comes out from the outlet 53 of the blower duct 51 is sent out in a state where the traveling direction thereof is the direction substantially orthogonal to the longitudinal direction of the outlet, and the wind speed thereof is brought into a substantially uniform state.
Accordingly, unnecessary substances, such as paper debris, an additive agent of toner, and a discharge product, that are going to adhere to the two discharging wires 41A and 41B and the grid electrode 42, respectively, can be kept away. As a result, degradation, such as unevenness, can be prevented from occurring in charging performance owing to sparse adhesion of unnecessary substances to the discharging wires 41A and 413 or the grid electrode 42 in the charging device 4, and the peripheral surface of the photoconductor drum 21 can be more uniformly (uniformly in both directions of the axial direction and the circumferential direction along the rotational direction) charged. Additionally, a toner image formed in the image forming unit 20 including the charging device 4, and an image eventually formed on a sheet 9 are obtained as excellent images in which occurrence of image defects (uneven density or the like) resulting from poor charging, such as uneven charging, is reduced.
Experiment is performed by obtaining the distribution of wind speed in the longitudinal direction of the outlet 53 by simulation using a computer when the shape and dimensions of the blower duct 51 shown in
As the blower duct 51, there is a blower duct in which the overall shape is that as shown in
As shown in
In addition, the peaks and valleys (increase and decrease) with the narrow pitches corresponding to the flow dividing plates 61 can be leveled into a substantially uniform state at the outlet 53 of the blower duct 51 or at a portion closer to the downstream side than the outlet 53. In contrast, in velocity distribution showing the tendency that the wind speed becomes high at one end portion along the longitudinal direction B of the charging device 4, it is difficult to make the wind speed uniform at the portion closer to the downstream side than the outlet 53, and the wind speed remains as it is. Therefore, this poses a problem.
A blower duct of Comparative Example, as shown in
As is clear from
In the blower duct 51, as shown in
As shown in
As a result, if the wind speed of the outlet 53 of the blower duct 51 is obtained, there is a tendency that the wind speed of a region corresponding to the first flow dividing plate 611 becomes relatively low as compared to the other flow dividing plates.
Thus, in this exemplary embodiment, as shown in
As is clear from this drawing, the rear end portion 61b′ of the changing portion 61b of the first flow dividing plate 611 is arranged so as to extend toward the outlet 53 from the second bent passage portion 54C. It is thereby possible to avoid a situation in which the wind speed of the region corresponding to the first flow dividing plate 611 becomes relatively low as compared to the other flow dividing plates.
In addition, in the example shown in
Additionally, when the wind speed of regions corresponding to plural flow dividing plates 61 becomes relatively low as compared to the other flow dividing plates, the rear end portions of the changing portions 61b of the plural flow dividing plate 61 are arranged so as to extend toward the outlet 53 from the second bent passage portion 54C. It is thereby possible to keep the flow of the air distributed by the changing portions 61b of the plural flow dividing plate 61 from deviating to the downstream regions, and it is possible to avoid a situation in which the wind speed of the regions corresponding to the plural flow dividing plates 61 becomes relatively low as compared to the other flow dividing plates.
The foregoing description of the exemplary embodiments of the present invention has been provided for the purposes of illustration and description. It is not intended to be exhaustive or to limit the invention to the precise forms disclosed. Obviously, many modifications and variations will be apparent to practitioners skilled in the art. The embodiments were chosen and described in order to best explain the principles of the invention and its practical applications, thereby enabling others skilled in the art to understand the invention for various embodiments and with the various modifications as are suited to the particular use contemplated. It is intended that the scope of the invention be defined by the following claims and their equivalents.
Number | Date | Country | Kind |
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2013-063583 | Mar 2013 | JP | national |
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Entry |
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machine translation: Kagawa, JP2006-276175A. |
machine translation: Sekida, JP2001-331016A. |
Sep. 1, 2015 Office Action issued in Japanese Patent Application No. 2013-063583. |
Number | Date | Country | |
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20140294580 A1 | Oct 2014 | US |