This application is related to: Ser. No. 11/581,661 Filed Oct. 16, 2006, Ser. No. 11/581,660 Filed Oct. 16, 2006, Ser. No. 11/581,659 Filed Oct. 16, 2006, Ser. No. 12/002,643 Filed Dec. 18, 2007.
This invention relates to loosefill insulation for insulating buildings. More particularly this invention relates to machines for distributing packaged loosefill insulation.
In the insulation of buildings, a frequently used insulation product is loosefill insulation. In contrast to the unitary or monolithic structure of insulation batts or blankets, loosefill insulation is a multiplicity of discrete, individual tufts, cubes, flakes or nodules. Loosefill insulation is usually applied to buildings by blowing the insulation into an insulation cavity, such as a wall cavity or an attic of a building. Typically loosefill insulation is made of glass fibers although other mineral fibers, organic fibers, and cellulose fibers can be used.
Loosefill insulation, commonly referred to as blowing wool, is typically compressed in packages for transport from an insulation manufacturing site to a building that is to be insulated. Typically the packages include compressed blowing wool encapsulated in a bag. The bags are made of polypropylene or other suitable material. During the packaging of the blowing wool, it is placed under compression for storage and transportation efficiencies. Typically, the blowing wool is packaged with a compression ratio of at least about 10:1. The distribution of blowing wool into an insulation cavity typically uses a blowing wool distribution machine that feeds the blowing wool pneumatically through a distribution hose. Blowing wool distribution machines typically have a large chute or hopper for containing and feeding the blowing wool after the package is opened and the blowing wool is allowed to expand.
It would be advantageous if blowing wool machines could be improved to make them easier to use.
According to this invention there is provided a machine for distributing blowing wool from a source of compressed blowing wool. The machine is configured to discharge the blowing wool into distribution hoses. The machine comprises a shredding chamber having an outlet end. The shredding chamber includes a plurality of shredders configured to condition the blowing wool. A discharge mechanism is mounted at the outlet end of the shredding chamber. The discharge mechanism is configured for distributing the conditioned blowing wool from a discharge mechanism outlet end into an airstream provided by a blower. A choke is positioned between the outlet end of the shredding chamber and the discharge mechanism. The choke is configured to direct heavier clumps of blowing wool to the shredding chamber for further conditioning and configured to allow conditioned blowing wool to enter the discharge mechanism.
According to this invention there is also provided a machine for distributing blowing wool from a source of compressed blowing wool. The machine is configured to discharge blowing wool into distribution hoses. The machine comprises a shredding chamber having an outlet end. The shredding chamber includes a plurality of shredders configured to condition the blowing wool. A discharge mechanism is mounted at the outlet end of the shredding chamber. The discharge mechanism is configured for distributing the conditioned blowing wool from a discharge mechanism outlet end into an airstream provided by a blower. A choke is positioned between the outlet end of the shredding chamber and the discharge mechanism. The choke is configured to direct heavier clumps of blowing wool in a direction substantially tangential to the discharge mechanism and configured to allow conditioned blowing wool to enter the discharge mechanism.
According to this invention there is also provided a machine for distributing blowing wool from a source of compressed blowing wool. The machine is configured to discharge blowing wool into distribution hoses. The machine comprises a shredding chamber having an outlet end. The shredding chamber includes a plurality of shredders configured to condition the blowing wool. A discharge mechanism is mounted at the outlet end of the shredding chamber. The discharge mechanism is configured for distributing the conditioned blowing wool from a discharge mechanism outlet end into an airstream provided by a blower. A choke is positioned between the outlet end of the shredding chamber and the discharge mechanism. The choke is configured to direct heavier clumps of blowing wool to the shredding chamber for further conditioning and configured to allow conditioned blowing wool to enter the discharge mechanism. The choke has a cross-sectional shape providing a desired density of the blowing wool. The machine is configured to be changeable with other chokes having different cross-sectional shapes providing different blowing wool densities.
Various objects and advantages of this invention will become apparent to those skilled in the art from the following detailed description of the invention, when read in light of the accompanying drawings.
a is a front view, partially in cross section, of a portion of the lower unit of the insulation blowing wool machine of
b is a front view, partially in cross section, of a portion of the lower unit of the insulation blowing wool machine of
A blowing wool machine 10 for distributing compressed blowing wool is shown in
The chute 14 is configured to receive the blowing wool from a source of blowing wool and introduce the blowing wool to the shredding chamber 23 as shown in
As further shown in
As shown in
As further shown in
In this embodiment, the low speed shredders, 24a and 24b, rotate at a lower speed than the agitator 26. The low speed shredders, 24a and 24b, rotate at a speed of about 40-80 rpm and the agitator 26 rotates at a speed of about 300-500 rpm. In another embodiment, the low speed shredders, 24a and 24b, can rotate at speeds less than or more than 40-80 rpm and the agitator 26 can rotate at speeds less than or more than 300-500 rpm.
Referring again to
The shredders, 24a and 24b, agitator 26, discharge mechanism 28 and the blower 36 are mounted for rotation. They can be driven by any suitable means, such as by a motor 34, or other means sufficient to drive rotary equipment. Alternatively, each of the shredders, 24a and 24b, agitator 26, discharge mechanism 28 and the blower 36 can be provided with its own motor.
In operation, the chute 14 guides the blowing wool to the shredding chamber 23. The shredding chamber 23 includes the low speed shredders, 24a and 24b, which shred and pick apart the blowing wool. The shredded blowing wool drops from the low speed shredders, 24a and 24b, into the agitator 26. The agitator 26 conditions the blowing wool for distribution into the airstream 33 by further shredding the blowing wool. The conditioned blowing wool exits the agitator 26 at an outlet end 25 of the shredding chamber 23 and enters the discharge mechanism 28 for distribution into the airstream 33 provided by the blower 36. The airstream 33, with the conditioned blowing wool, exits the machine 10 at the machine outlet 32 and flows through the distribution hose 46, as shown in
As previously discussed and as shown in
In the embodiment shown in
In a manner similar to the first and second upper guide shrouds, 120 and 122, the agitator guide shroud 124 is positioned partially around the agitator 26 and extends to form an approximate semi-circle. The agitator guide shroud 124 has an agitator guide shroud inner surface 125. The agitator guide shroud 124 is configured to allow the agitator 26 to seal against the agitator guide shroud inner surface 125 and thereby direct the blowing wool in a downstream direction as the agitator 26 rotates. While
In the illustrated embodiment shown in
In the illustrated embodiment, the first and second shroud inner surfaces, 121 and 123, and the agitator shroud inner surface 125 have a smooth finish. The smooth finish is configured to allow the blowing wool to easily pass over the inner surfaces, 121, 123 and 125. In the illustrated embodiment, the first and second shroud inner surfaces, 121 and 123, and the agitator shroud inner surface 125 have the smooth unfinished surface of the aluminum sheet. Alternatively, the first and second shroud inner surfaces, 121 and 123, and the agitator shroud inner surface 125 can have a finished surface or the inner surfaces can be covered or plated with other materials. Examples of a finished surface include machined or polished surfaces. Examples of optional embodiments where the inner surfaces, 121, 123 and 125, are covered or plated with other materials include a coating of a low friction material, such as for example, Teflon® or Teflon® impregnated high density plastic (hdpe).
The first and second upper guide shrouds, 120 and 122, and the agitator guide shroud 124 are attached to the lower unit 12 by fasteners (not shown). In the illustrated embodiment, the fasteners are bolts. Alternatively, the first and second upper guide shrouds, 120 and 122, and the agitator guide shroud 124 can be attached to the lower unit by other mechanical fasteners, such as clips or clamps, or by other fastening methods including sonic welding or adhesive.
Referring again to
Referring now to
In the embodiment shown in
Summarizing the operation of the blowing wool machine 10 as shown in
The cross-sectional shape and height of the choke 110 can be configured to control the conditioning properties of the blowing wool entering the side inlet of the discharge mechanism. As one example, a choke 110 having a larger height results in conditioned wool having a lighter density. In another embodiment, a choke 110 having a lower height or no height results in conditioned wool having a heavier density. Additionally, the shape and height of the choke 110 can be configured to control the flow rate of the conditioned blowing wool entering the side inlet 92 of the discharge mechanism 28. In one embodiment illustrated in
As shown in
Referring again to
As shown in
As shown in
Another example of an alternate cross-sectional choke shape is shown in
The alternate cross-sectional choke shape 410 shown in
Another example of an alternate cross-sectional choke shape is shown in
Another example of an alternate cross-sectional choke shape is shown in
The principle and mode of operation of this blowing wool machine have been described in its preferred embodiments. However, it should be noted that the blowing wool machine may be practiced otherwise than as specifically illustrated and described without departing from its scope.
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