This section is intended to introduce the reader to various aspects of art that may be related to various aspects of the presently described embodiments. This discussion is believed to be helpful in providing the reader with background information to facilitate a better understanding of the various aspects of the present embodiments. Accordingly, it should be understood that these statements are to be read in this light, and not as admissions of prior art.
In order to meet consumer and industrial demand for natural resources, companies often invest significant amounts of time and money in finding and extracting oil, natural gas, and other subterranean resources from the earth. Particularly, once a desired subterranean resource such as oil or natural gas is discovered, drilling and production systems are often employed to access and extract the resource. These systems may be located onshore or offshore depending on the location of a desired resource.
Further, such systems generally include a wellhead assembly through which the resource is accessed or extracted. These wellhead assemblies may include a wide variety of components, such as various casings, valves, fluid conduits, and the like, that control drilling or production operations. More particularly, wellhead assemblies often include blowout preventers, such as a ram-type preventer that uses one or more pairs of opposing rams to restrict flow of fluid through the blowout preventer or to shear through a drill string or another object within the blowout preventer. Various tools can be run into wells through the wellhead assemblies for formation evaluation or sampling. In some instances, such tools are lowered into wells by cables (e.g., wirelines or slicklines) and blowout preventers of the wellhead assemblies are used as wireline valves to seal about the cables.
Certain aspects of some embodiments disclosed herein are set forth below. It should be understood that these aspects are presented merely to provide the reader with a brief summary of certain forms the invention might take and that these aspects are not intended to limit the scope of the invention. Indeed, the invention may encompass a variety of aspects that may not be set forth below.
Some embodiments of the present disclosure generally relate to blowout preventers having pressure-balanced operating shafts. In certain embodiments, a ram-type blowout preventer includes multiple actuation shafts that extend through opposing rams and through opposite ends of a pressure-containing body housing the opposing rams. With the ends of these actuation shafts outside the pressure-containing body, wellbore pressure within the body does not generate a retraction force on ends of the actuation shafts that would oppose closing motion of the rams. This can reduce the operating force needed to move the rams to a closed position within the body.
Various refinements of the features noted above may exist in relation to various aspects of the present embodiments. Further features may also be incorporated in these various aspects as well. These refinements and additional features may exist individually or in any combination. For instance, various features discussed below in relation to one or more of the illustrated embodiments may be incorporated into any of the above-described aspects of the present disclosure alone or in any combination. Again, the brief summary presented above is intended only to familiarize the reader with certain aspects and contexts of some embodiments without limitation to the claimed subject matter.
These and other features, aspects, and advantages of certain embodiments will become better understood when the following detailed description is read with reference to the accompanying drawings in which like characters represent like parts throughout the drawings, wherein:
Specific embodiments of the present disclosure are described below. In an effort to provide a concise description of these embodiments, all features of an actual implementation may not be described in the specification. It should be appreciated that in the development of any such actual implementation, as in any engineering or design project, numerous implementation-specific decisions must be made to achieve the developers' specific goals, such as compliance with system-related and business-related constraints, which may vary from one implementation to another. Moreover, it should be appreciated that such a development effort might be complex and time-consuming, but would nevertheless be a routine undertaking of design, fabrication, and manufacture for those of ordinary skill having the benefit of this disclosure.
When introducing elements of various embodiments, the articles “a,” “an,” “the,” and “said” are intended to mean that there are one or more of the elements. The terms “comprising,” “including,” and “having” are intended to be inclusive and mean that there may be additional elements other than the listed elements. Moreover, any use of “top,” “bottom,” “above,” “below,” other directional terms, and variations of these terms is made for convenience, but does not require any particular orientation of the components.
Turning now to the drawings, a drilling apparatus 10 including a blowout preventer is illustrated in
The drilling rig 14 also includes a mast 20 and a hoisting system (presently shown as including a traveling block 22, a crown block 24, and a winch 26) to enable a top drive 28 to be raised and lowered with respect to a drill floor 30. The drill string 16 is suspended from the top drive 28, and extends through a hole in the drill floor 30 and through a wellhead assembly 32 having a wellhead and at least one blowout preventer 34 mounted over the wellhead. The drill string 16 can be rotated by the top drive 28 and can be raised and lowered with the top drive 28 (via the traveling block 22) to facilitate drilling operations. Although the drilling apparatus 10 is depicted as including the top drive 28, some other embodiments do not include a top drive, such as embodiments using a kelly and a rotary table for rotating the drill string 16.
Subterranean formations penetrated by the well 12 can be evaluated for various purposes, including for identifying hydrocarbon reservoirs within the formations. During drilling operations, one or more drilling tools in the drill string 16 may be used to test or sample the formations. Following removal of the drill string 16, a wireline tool may be run into the well to test or sample the formations. These drilling tools and wireline tools, as well as other wellbore tools conveyed on coiled tubing, slickline, drill pipe, casing, or other means of conveyance, are also referred to herein as “downhole tools.” A downhole tool may be employed alone or in combination with other downhole tools in a downhole tool string.
The measurements taken by downhole tools may be used, for example, to determine downhole conditions or to identify characteristics of formations surrounding boreholes in which the downhole tools are deployed. Some downhole tools include sensors for measuring downhole parameters, such as temperature, pressure, viscosity, resistivity, and the like. Downhole tools can also include various imaging devices and logging devices. The measurements acquired via such downhole tools may be useful in assessing downhole conditions, understanding formation characteristics, and directing oilfield operations.
An apparatus 40 for measuring downhole parameters in the well 12 is depicted in
The monitoring and control system 48 controls movement of the downhole tool 42 within the well 12 and receives data from the downhole tool 42. The monitoring and control system 48 can include one or more computer systems or devices. The system 48 can receive data from the downhole tool 42, and this data can be stored, communicated to an operator, or processed. Although generally depicted in
The downhole tool 42 can be lowered via the cable 46 into the well 12 through a wellhead assembly 50. By way of example, the wellhead assembly 50 is depicted in
The blowout preventer 34 can take the form a ram-type blowout preventer or an annular blowout preventer in various embodiments. In use, wellbore pressure can act against closing of rams (in ram-type blowout preventers) or packers (in annular blowout preventers). For example, a ram-type blowout preventer often includes opposing rams in a ram cavity that are moved between open and closed positions via connecting rods that connect to and extend from the back of the rams and out of the ram cavity through bonnets. In some instances, the ram-type blowout preventer is hydraulically actuated and the connecting rods are coupled to actuation pistons outside the ram cavity, and the actuation pistons are hydraulically controlled to drive movement of the rams within the ram cavity via the connecting rods. The actuation pistons may be provided in operating chambers on opposite sides of the bonnets from the ram cavity, and seals between the bonnets around the connecting rods can isolate the ram cavity from these operating chambers.
Wellbore pressure in the blowout preventer can act on those portions of the rams and of the connecting rods that are exposed to fluid within the bore and ram cavity of the blowout preventer. In many blowout preventers, connecting rods include buttons on one of their ends, and these buttons are received in mating slots of the rams (e.g., T-shaped slots in the rear faces of the rams) to connect the rams to the connecting rods. In such an arrangement, the connecting rods displace wellbore fluid within the blowout preventer and wellbore pressure on the end face of each connecting rod within the ram cavity (e.g., along the end face of a button of the connecting rod within a mating slot of the ram) can apply a retraction force on the connecting rod that pushes the connecting rod in a direction away from the ram and out of the ram cavity. This retraction force is generally directed opposite the closing direction of the ram that is coupled to the connecting rod and, thus, the retraction force resists closing of the ram. In hydraulically actuated blowout preventers, the ratio of the hydraulic area providing closing force (e.g., at an actuation piston) divided by the hydraulic area resisting closing (e.g., at the end of the connecting rod displacing fluid within the ram cavity) may be referred to as the closing ratio.
In practice, sufficient operating force applied to the ram (via the connecting rod) can both overcome the wellbore-pressure-induced retraction force and be used to create a seal between the ram and an opposing ram when these rams are closed against one another. In some instances, the portion of the operating force used to overcome the retraction force and close the ram (which may be referred to as the closing force) can be approximately three times greater than the portion of the operating force needed to reliably create a seal between the rams (which may be referred to as the sealing force). Actuation assemblies may be sized to provide operating forces that exceed the sum of the closing forces and the sealing forces.
In some embodiments of the present technique, however, ram-type and annular blowout preventers include pressure-balanced operating shafts to facilitate closing of the blowout preventers by reducing forces (e.g., retraction forces) opposing the closing. With respect to ram-type blowout preventers, by avoiding differences in pressure on the opposite ends of operating shafts (also referred to herein as actuation shafts) and differences in pressure on opposite ends of the rams, the closing force for closing a ram can be substantially eliminated (while noting that some closing force would still be applied to overcome friction between the ram and the surface of a ram cavity in which the ram is received). This reduction in the closing force to be overcome can greatly reduce the actuation force needed to operate the blowout preventer. This allows more efficient operation and, in turn, enables use of smaller and lighter actuators.
One example of a blowout preventer 34 with pressure-balanced ram assemblies is generally shown in
Rather than having centrally located actuation shafts for moving the rams 60, the blowout preventer 34 includes offset actuation shafts 68 and 70 that extend through the rams 60 and the body of the blowout preventer (i.e., through the bonnets 64 on opposite ends of the hollow main body 56). These shafts 68 and 70 are offset from the centerline of the rams 60 (along the axis of movement of the rams 60 through the ram cavity 62) so that the shafts 68 and 70 do not extend transversely through the bore 58 of the main body 56. The shafts 68 and 70, which may also be referred to as rods, can be used to drive the rams 60 between open positions (as generally shown in
In the embodiment shown in
In this depicted embodiment, each of the shafts 68 and 70 also extends through both bonnets 64, so that the ends of the shafts 68 and 70 are positioned outside the pressure-containing main body 56. Seals may be provided along the shafts 68 and 70 at the bonnets 64 to contain pressure and prevent fluid from leaking out of the main body 56 along the shafts 68 and 70. Because both ends of each shaft 68 and 70 are isolated from wellbore pressure within the blowout preventer 34, the wellbore pressure does not act on either end of the shaft to create a retraction force to be overcome during closing of the rams 60. Similarly, as the rams 60 are moved toward the closed position within the main body 56, the rams 60 can also be pressure-balanced. That is, in at least some embodiments pressurized fluid in the main body 56 surrounds the front and rear ends of the rams and the pressurized fluid does not apply a net force on the rams 60 along the axis of movement (i.e., the forces from pressurized fluid in the main body 56 pushing the rams 60 toward the closed position are equal and opposite the forces from that pressurized fluid pushing the rams 60 toward the open position).
The shafts 68 and 70 can be connected to a ram 60 in various manners, but in the embodiment shown in
The brackets 82 can be coupled to the ram block 80 in any suitable manner. In at least some embodiments, including that depicted in
The brackets 82 include threaded holes 90 and unthreaded holes 94. As shown in
Another example of a blowout preventer 34 having pressure-balanced ram assemblies is depicted in
The blowout preventer 34 of
Rather than having a threaded connection with the rams 116, each of the shafts 124 and 126 includes an enlarged-diameter portion 136 that is received in a ram 116 so that the shaft 124 or 126 can move the ram 116 via the enlarged portion 136. The enlarged portions 136 can be provided in various forms, such as buttons, collars, or integrally formed portions of the shafts 124 and 126. As depicted in
More particularly, as shown in
Rather than using retaining plates 128 to capture enlarged portions 136 of shafts 124 and 126 within the counterbores 144, in certain embodiments the rams 116 have slots transverse to the shafts 124 and 126 for receiving the enlarged portions 136. One such embodiment is depicted in
In some embodiments, each pressure-balanced actuation shaft (e.g., shaft 68, 70, 124, or 126) of a blowout preventer can be driven by an actuator 132 dedicated to moving only that one shaft. In other embodiments, however, the number of actuators 132 for moving the actuation shafts can be less than the number of actuation shafts to be moved. For instance, as depicted in
The blowout preventers 34 can be mounted as part of a wellhead assembly in any suitable manner. For instance, the main bodies of the blowout preventers 34 can include studs or connection flanges to facilitate connection of the blowout preventers to other components. And while some blowout preventers 34 may have a single pair of rams, it will be appreciated that the present techniques using pressure-balanced actuation shafts may be applied to other blowout preventers, including annular blowout preventers and ram-type blowout preventers having multiple pairs of rams.
While the aspects of the present disclosure may be susceptible to various modifications and alternative forms, specific embodiments have been shown by way of example in the drawings and have been described in detail herein. But it should be understood that the invention is not intended to be limited to the particular forms disclosed. Rather, the invention is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the invention as defined by the following appended claims.
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Number | Date | Country | |
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20190162039 A1 | May 2019 | US |