This application claims priority to Japanese Patent Application No. 2011-103379 filed on May 6, 2011. The entire disclosure of Japanese Patent Application No. 2011-103379 is hereby incorporated herein by reference.
1. Field of the Invention
The present invention generally relates to a board attachment structure. More specifically, the present invention relates to a board attachment structure for attaching a board to a frame.
2. Background Information
A conventional board attachment structure is disposed in a liquid crystal television receiver. The board attachment structure has a flat, sheet metal frame with bulges, and a rectangular board. The board is attached to the frame. The frame is equipped with an image display module, such as a liquid crystal module, on its rear. The bulges are formed by drawing substantially in the form of a truncated cone at a plurality of locations on the flat part of the frame. Threaded holes are provided in the tops of these bulges, respectively. Attachment screw inserting holes are formed in the four corners of the board. The four corners of the board rest on the tops of the bulges on the frame. In this state, attachment screws are inserted into the attachment screw inserting holes in the four corners of the board, and are threaded into the threaded holes of the four bulges.
Another conventional structure has been proposed in which bending tabs are formed at four places on a panel fixing plate of an LCD television set (see Japanese Laid-Open Patent Application Publication No. 2007-116556, for example). A board was sandwiched between these bending tabs and the panel fixing plate, thereby attaching the board to the panel fixing plate.
Further another conventional structure has been proposed in which a board is screwed to a base formed by cutting and lifting a sheet metal shield panel. The board is positioned in two mutually perpendicular axial directions by two protrusions provided to this base (see Japanese Laid-Open Patent Application Publication No. 2008-218845, for example).
Yet another conventional structure has been proposed to prevent the loss of operability of switch parts mounted on a printed board even when frame members of the same type are shared by printed boards of different specifications (see Japanese Laid-Open Patent Application Publication No. 2002-314271, for example).
Further another conventional structure has been proposed for sharing digital boards in a display device (see Japanese Laid-Open Patent Application Publication No. 2010-261995, for example).
With the conventional board attachment structure, if the specifications of the boards, and more specifically, the sizes of the boards, varies due to the region of intended use or various other factors, then the specifications of the frame that allows the four corners of the boards to be screwed down will also have to be changed to match the specifications of the boards. Because of this, with the board attachment structure, the frame cannot be shared by boards with different specifications (e.g., sizes). This entails higher costs for producing molds and so forth to produce frames for attaching boards with different specifications. As a result, the liquid crystal television receiver having the board attachment structure ends up costing more to produce.
Also, with the conventional board attachment structure, the board needs to be screwed down at multiple locations. Furthermore, if the attachment screws are repeatedly installed in and removed from the threaded holes provided to the tops of the bulges in the frame, the function of these threaded holes may be lost, resulting in what is known as a “stripped hole,” and making it impossible to tighten the attachment screws at these locations.
Meanwhile, with another conventional structure described above, the board can be attached to a panel fixing plate without being screwed down. However, since the locations where the bending tabs are formed have to be varied according to the sizes of the boards, the panel fixing plate cannot be shared by boards with different specifications. Also, with above-mentioned conventional structures, effective ways for a frame to which boards are attached to be shared by boards of different sizes are not proposed.
An improved board attachment structure was conceived in light of the above-mentioned problem. One object of the present disclosure is to provide a board attachment structure with which one type of frame can be shared by boards of different sizes.
Another object of the present disclosure is to provide a board attachment structure with which boards can be attached to a frame without being screwed down.
In accordance with one aspect of the present disclosure, a board attachment structure includes a frame, a plurality of board holders and a plurality of engagement mechanisms. The board holders are detachably coupled to the frame. The board holders are configured to hold a circuit board between a pair of adjacent board holders of the board holders. The adjacent board holders are spaced apart from each other with a predetermined spacing therebetween. The adjacent board holders have mutually facing surfaces with grooves, respectively. The grooves of the adjacent board holders extend in a lengthwise direction of the adjacent board holders. The grooves of the adjacent board holders are configured to support opposite edge portions of the circuit board, respectively, when the board holders hold the circuit board. The engagement mechanisms detachably couple the board holders to the frame, respectively. The engagement mechanisms have engagement holes that are provided to the frame and hooks that are disposed on the board holders. The hooks of the board holders are detachably engaged with the engagement holes of the frame, respectively
These and other objects, features, aspects and advantages will become apparent to those skilled in the art from the following detailed description, which, taken in conjunction with the annexed drawings, discloses a preferred embodiment.
Referring now to the attached drawings which form a part of this original disclosure:
A preferred embodiment will now be explained with reference to the drawings. It will be apparent to those skilled in the art from these disclosures that the following descriptions of the preferred embodiment are provided for illustration only and not for the purpose of limiting the invention as defined by the appended claims and their equivalents.
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The board holders 20 fixed to the frame 10 are resin moldings. The board holders 20 are identical to each other. As shown in
The core 21 and the grooves 22 of each of the board holders 20 extend in a lengthwise direction of each board holder 20 over the entire length of the board holder 20. Therefore, when the edge portions of the boards 50 are fitted into the grooves 22 of the board holders 20 as shown in
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With the board attachment structure, two boards 50 are mounted to three board holders 20 fixed at three equidistantly spaced locations on the frame 10. However, the configuration can instead be such that a single board is mounted on a pair of board holders fixed at two places on the frame 10, or such that three boards are mounted on four board holders fixed at four equidistantly spaced places on the frame 10.
The board attachment structure includes the flat frame 10, the board holders 20 to which the boards 50 are mounted, and the engagement mechanisms 60 for fixing the board holders 20 to the frame 10. The board holders 20, which are each formed by a slender resin molding, are fixed to the frame 10 at a plurality of locations that are separated at a spacing corresponding to the width W of the boards 50. The edges on the left and right sides in the width direction of each of the boards 50 are separately fitted into grooves 22 extending in the lengthwise direction and provided to a pair of adjacent board holders 20, The engagement mechanisms 60 that fix the board holders 20 to the frame 10 have the engagement holes 61 provided to the frame 10, and the hooks 65 that are integrally molded from resin on the board holders 20. The hooks 65 are removably engaged with the engagement holes 61.
With this arrangement, the board holders 20 are fixed to the flat frame 10 and separated at a spacing corresponding to the width W of the boards 50. Also, the edges on left and right sides in the width direction of each of the boards 50 are separately fitted into grooves 22 extending in the lengthwise direction and provided to a pair of adjacent board holders 20. Accordingly, as long as the widths W of the boards 50 remains constant, a single type of frame 10 of a given configuration can be shared by the boards 50 having different lengths.
Also, the engagement mechanisms 60 that fix the board holders 20 to the frame 10 have the engagement holes 61 provided to the frame 10, and the hooks 65 that are integrally molded from resin on the board holders 20 and are removably engaged with the engagement holes 61. Thus, no attachment screws are necessary as a means for attaching the boards 50 to the frame 10.
With the board attachment structure, it is preferable if the board holders 20 each have the core 21 and two of the grooves 22, which have a symmetrical shape and are provided on both sides of this core 21. With this arrangement, the edge portions 52 of the boards 50 on the left side in the width direction are fitted into the grooves 22 on one side of the board holders 20, respectively. The edge portions 53 of the boards 50 on the right side in the width direction are fitted into the grooves 22 on the other side of the board holders 20 with the same configuration. Thus, the board holders 20 used to mount a single board 50 can be identically formed. Therefore, it is possible to use a single type of board holders 20 of a given configuration to attach the boards 50 to the frame 10.
With the board attachment structure, it is preferable if the engagement holes 61 of the engagement mechanisms 60 are formed at the top faces 70a of the bulges 70 formed in the frame 10. With this arrangement, the gap S corresponding to the height of the bulges 70 is formed between the frame 10 and the boards 50 attached to the frame 10 via the board holders 20. Thus, this gap S can serve as a space that prevents the terminal pins or circuit pattern on the boards 50, solder bumps, and the like from touching the frame 10 and causing an electrical short.
With the board attachment structure, it is possible to employ a configuration in which the convex components 25 are formed on one side of either the edges of the boards 50 or the groove wall faces of the grooves 22 in the board holders 20 into which these edges of the boards 50 are fitted, and the concave components 55 that mate with the convex components 25 and are used for positioning the boards 50 in the lengthwise direction of the board holders 20 are formed on the other side. Employing this configuration allows for easy positioning of the boards 50 and the board holders 20 in the lengthwise direction of the boards 50 without having to use any screws or other such separate parts.
With the board attachment structure, it is possible to employ a configuration in which the frame 10 is a sheet metal chassis equipped with the liquid crystal module 1 on its rear. With this arrangement, if it should be necessary to attach a power circuit board, a digital circuit board, an audio circuit board, or any of various other kinds of board to the chassis, then as long as all of these boards 50 have the same width W, it will be possible to attach all the boards 50 to a single chassis, without the use of screws, even though the boards 50 are of different lengths.
As discussed above, with the board attachment structure, as long as there is a specific restriction on the width W of the boards 50, a single type of frame 10 with a given configuration can be shared by the boards 50 having different length specifications. Therefore, even if the specifications of the boards 50 varies due to the region of intended use or various other factors, production cost for molds and so forth for producing frames 10 can be kept low. Thus, liquid crystal television receivers and other such electrical or electronic devices can be offered that much less expensively. Also, since there is no need to use attachment screws to attach the boards 50 to the frame 10, the trouble involved in having to screw down the boards at multiple locations can be eliminated. Furthermore, the problem of screw holes turning into “stripped holes” does not occur.
In understanding the scope of the present invention, the term “comprising” and its derivatives, as used herein, are intended to be open ended terms that specify the presence of the stated features, elements, components and groups, but do not exclude the presence of other unstated features, elements, components and groups, The foregoing also applies to words having similar meanings such as the terms, “including”, “having” and their derivatives. Also, the terms “part,” “section,” “portion,” “member” or “element” when used in the singular can have the dual meaning of a single part or a plurality of parts.
While a preferred embodiment has been chosen to illustrate the present invention, it will be apparent to those skilled in the art from these disclosures that various changes and modifications can be made herein without departing from the scope of the invention as defined in the appended claims. Furthermore, the foregoing descriptions of the embodiment according to the present invention are provided for illustration only, and not for the purpose of limiting the invention as defined by the appended claims and their equivalents.
Number | Date | Country | Kind |
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2011-103379 | May 2011 | JP | national |