Board-to-board connector assembly

Information

  • Patent Grant
  • 6733318
  • Patent Number
    6,733,318
  • Date Filed
    Friday, March 15, 2002
    22 years ago
  • Date Issued
    Tuesday, May 11, 2004
    20 years ago
Abstract
An electric connector assembly is provided having a housing with a chamber therein having an open end configured to receive a plug contact. The electric connector assembly includes a receptacle contact having a contact box on one end located in the chamber. The electrical connector has a contact pin on an opposite end extending from the chamber, and the contact box has a latch feature on a periphery thereof securing the contact box to the housing. The contact box has an open front end aligning with the open end of the chamber that is configured to receive a plug contact. The receptacle contact further includes a compliant section between the contact box and contact pin that is flexible to absorb vibrations introduced into the contact box and contact pin.
Description




BACKGROUND OF THE INVENTION




Certain embodiments of the present invention generally relate to an electrical connector containing axially compliant contacts that electrically connect components such as printed circuit boards.




In certain applications, such as in an automobile, electronic components aligned perpendicularly to each other and separated by a firewall are connected to each other by mateable plug and receptacle housings, also known as a board-to-board connector assembly. The plug and receptacle housings include plug and receptacle contacts, respectively. Each receptacle contact is bent so that a front portion is perpendicular to a rear portion. The receptacle contacts are positioned in the receptacle housing so that the front portions mateably receive the plug contacts, which are connected to a first printed circuit board, and the rear portions are connected to a second printed circuit board that is oriented perpendicular or at an acute angle to the first printed circuit board.




In conventional board-to-board connector assemblies, the front portions of the receptacle contacts are press fit within cavities in the plastic receptacle housing while the rear portions extend exposed down through a base wall of the housing. Because the rear portions are not covered by the receptacle housing and are only retained at the base wall, the rear portions are easily affected by outside forces which may cause the rear portions to vibrate. As the vibrations travel along the receptacle contacts, the vibrations cause the front portions to become loose or distorted within the cavities in the receptacle housing. Thus, constant vibration wears and damages the receptacle housing and the front portions of the receptacle contacts as well as adversely affects the connection with the plug contacts.




Also, because the front portions of the receptacle contacts are press fit within the plastic receptacle housing, the metal front portions of the receptacle contacts have no space for axial expansion due to temperature changes. Thus, as the front portions of the receptacle contacts expand within the cavities, the front portions of the receptacle contacts may become distorted by their contact with cavity walls and push against the cavity walls causing cracks in the receptacle housing, and become disconnected from the plug contacts.




Therefore, a need exists for a board-to-board connector assembly that overcomes the above problems and addresses other concerns experienced in the prior art.




BRIEF SUMMARY OF THE INVENTION




Certain embodiments include an electric connector assembly having a housing with a chamber therein having an open end configured to receive a plug contact. The electric connector assembly includes a receptacle contact having a contact box on one end located in the chamber. The electrical connector has a contact pin on an opposite end extending from the chamber, and the contact box has a latch feature on a periphery thereof securing the contact box to the housing. The contact box has an open front end aligning with the open end of the chamber that is configured to receive a plug contact. The receptacle contact further includes a compliant section between the contact box and contact pin that is flexible to absorb vibrations introduced into the contact box and contact pin.











BRIEF DESCRIPTION OF SEVERAL VIEWS OF THE DRAWINGS





FIG. 1

illustrates a front isometric view of a plug housing formed according to an embodiment of the present invention.





FIG. 2

illustrates a front isometric view of a receptacle housing formed according to an embodiment of the present invention.





FIG. 3

illustrates a bottom isometric view of the plug housing of FIG.


1


.





FIG. 4

illustrates a top isometric view of the receptacle housing of FIG.


2


.





FIG. 5

illustrates a side isometric view of a receptacle contact formed according to an embodiment of the present invention.





FIG. 6

illustrates a bottom isometric view of the receptacle contact of FIG.


5


.











The foregoing summary, as well as the following detailed description of certain embodiments of the present invention, will be better understood when read in conjunction with the appended drawings. For the purpose of illustrating the invention, there is shown in the drawings, certain embodiments. It should be understood, however, that the present invention is not limited to the arrangements and instrumentality shown in the attached drawings.




DETAILED DESCRIPTION OF THE INVENTION





FIG. 1

illustrates a front isometric view of a plug housing


10


formed according to an embodiment of the present invention. The plug housing


10


includes a shroud header


14


formed from a top wall


18


, a bottom wall


30


and opposite end walls


22


extending perpendicularly outward from a rear wall


26


that collectively define a chamber


25


. Rectangular securing rails


34


extend inward from the top wall


18


proximate opposite ends of the top wall


18


. Likewise, a securing rail


34


extends inward from each end wall


22


. Planar retention bars


38


extend from the rear wall


26


into the chamber


25


and are suspended within the shroud header


14


. Screw blocks


40


extend from the rear wall


26


along the bottom wall


30


and include screw holes


44


that extend through the screw blocks


40


and the rear wall


26


. During assembly, screws are inserted into the screw holes


44


and are used to connect the plug housing


10


to a printed circuit board (not shown) or other electronic component. The shroud header


14


mateably receives a contact block


66


(

FIG. 2

) with the securing rails


34


orienting the contact block


66


within the shroud header


14


and the retention bars


38


aligning the contact block


66


with the shroud header


14


such that contact blades


42


and contact pins


54


are received within the contact block


66


without being bent.




The contact blades


42


extend through the rear wall


26


into the chamber


25


and are aligned in a row proximate and parallel to the top wall


18


. The contact blades


42


are retained within rectangular passages


46


extending through the rear wall


26


. The contact blades


42


include blade crossbeams


50


that extend outward from opposite sides of the contact blades


42


. During assembly, the contact blades


42


are inserted into the passages


46


through the shroud header


14


in the direction of arrow A until the blade crossbeams


50


engage, and are retained in, the passages


46


, thus leaving the contact blades


42


suspended within the shroud header


14


.




The contact pins


54


are also inserted through the rear wall


26


and are aligned in parallel rows extending along the bottom wall


30


. The contact pins


54


also include pin crossbeams


58


that extend outward from, either side of the contact pins


54


. During assembly, the contact pins


54


are inserted into the shroud header


14


in the direction of arrow A until the pin crossbeams


58


engage, and are retained in, passages


46


through the rear wall


26


, thus leaving the contact pins


54


suspended within the shroud header


14


. When the shroud header


14


mateably engages the contact block


66


(FIG.


2


), the contact blades


42


and contact pins


54


are received into the contact block


66


to electrically communicate with receptacle contacts


110


and


162


(FIG.


4


), respectively.





FIG. 2

illustrates a front isometric view of a receptacle housing


62


formed according to an embodiment of the present invention. The receptacle housing


62


includes the contact block


66


extending out from a rear wall


70


. A bottom wall


114


is formed along one edge of the rear wall


70


. The contact block


66


includes a top wall


74


, a bottom wall


78


and opposite end walls


82


extending out from a base


86


formed on the rear wall


70


. The top wall


74


includes rail channels


91


proximate opposite ends thereof. Each end wall


82


also includes a rail channel


91


. The contact block


66


includes a front surface


94


having long thin beam cavities


98


therein. When the plug housing


10


(

FIG. 1

) and the receptacle housing


62


are mated, the shroud header


14


(

FIG. 1

) receives the contact block


66


. As the shroud header


14


receives the contact block


66


, the rail channels


91


in the top wall


74


receive and retain the securing rails


34


(

FIG. 1

) on the top wall


18


, and the rail channels


91


in the end walls


82


receive and retain the securing rails


34


on the end walls


22


. Likewise, the beam cavities


98


receive and retain the retention bars


38


(

FIG. 1

) on the plug housing


10


.




The front surface


94


is formed with a plurality of rectangular blade cavities


102


extending therethrough and aligned in a row proximate and parallel to the top wall


74


. The blade cavities


102


contain metal contact boxes


106


that form part of the receptacle contacts


110


. One end of the receptacle contacts


110


extends through a rear side


71


of the rear wall


70


and into blade cavities


102


in the contact block


66


. An opposite end of the receptacle contacts


110


extends down to the bottom wall


114


oriented perpendicular to the rear wall


70


. In operation, the row of blade cavities


102


and contact boxes


106


receive corresponding rows of contact blades


42


(

FIG. 1

) that electrically connect with the receptacle contacts


110


at the contact boxes


106


.




The front surface


94


of the contact block


66


also includes rectangular pin cavities


118


aligned in parallel rows. The pin cavities


118


contain metal contact boxes


122


formed on ends of receptacle contacts


162


(FIG.


4


). One end of the receptacle contacts


162


extends through the rear side


71


of the rear wall


70


into the contact block


66


. An opposite end of the receptacle contacts


110


extends down to the bottom wall


114


. The pin cavities


118


and contact boxes


122


receive corresponding contact pins


54


(FIG.


1


), until the contact pins


54


electrically connect with the receptacle contacts


162


(

FIG. 4

) through the contact boxes


122


.





FIG. 3

illustrates a bottom isometric view of the plug housing


10


of FIG.


1


. The contact blades


42


and contact pins


54


include tail ends


126


that extend outward through a bottom surface


130


of the rear wall


26


and are aligned in rows. Board posts


134


extend out from the bottom surface


130


of the rear wall


26


, and a rectangular board seal


138


wraps along a peripheral of the bottom surface


130


. The tail ends


126


are soldered to the printed circuit board (not shown), and the board posts


134


are received and retained in apertures in the printed circuit board, thus securing the plug housing


10


to the printed circuit board. The board seal


138


forms a seal between the rear wall


26


and the printed circuit board to prevent contaminants from affecting the contact blades


42


and contact pins


54


.





FIG. 4

illustrates a top isometric view of the receptacle housing


62


of FIG.


2


. Rectangular securing blocks


144


extend outward from the rear wall


70


and are connected to the bottom wall


114


. The lower side of the bottom wall


114


includes bottom posts


174


. An L-shaped contact chamber


142


extends from the rear side


71


of the rear wall


70


along the bottom wall


114


and includes an overhang block


146


. The blade cavities


102


extend from the front surface


94


of the contact block


66


through the rear wall


70


and the overhang block


146


. The receptacle contacts


110


include front pin portions


150


and rear pin portions


154


. The contact chamber


142


also includes a lower wall


158


. The pin cavities


118


extend from the front surface


94


of the contact block


66


through the rear wall


70


and the lower wall


158


. The receptacle contacts


162


are smaller than the receptacle contacts


110


and include front pin portions


166


and rear pin portions


170


.




During assembly, the receptacle contacts


110


and


162


are unbent and are inserted into the blade cavities


102


and pin cavities


118


, respectively, through the front surface


94


in the direction of arrow B. The contact boxes


106


and


122


(

FIG. 2

) are press fit within the blade and pin cavities


102


and


118


, respectively. The front pin portions


150


and


166


extend out of the blade and pin cavities


102


and


118


, respectively, of the contact chamber


142


. The receptacle contacts


110


and


162


are then bent so that the rear pin portions


154


and


170


are perpendicular to the front pin portions


150


and


166


, respectively. The bottom wall


114


has post apertures (not shown) and is fastened to the securing blocks


144


with the post apertures receiving the bottom posts


174


. The rear pin portions


154


and


170


extend through holes (not shown) in the bottom wall


114


leaving tail ends


294


(

FIG. 5

) exposed under the bottom wall


114


.




The receptacle housing


62


is positioned on a printed circuit board (not shown) with the bottom posts


174


being received and retained in apertures in the printed circuit board. The tail ends


294


(

FIG. 5

) of the receptacle contacts


110


and


162


are soldered to the printed circuit board. The receptacle housing


62


is then mated with the plug housing


10


(

FIG. 1

) so that electric signals are sent from the printed circuit board attached to the receptacle housing


62


to the printed circuit board attached to the plug housing


10


, and vice versa.





FIG. 5

illustrates a side isometric view of a receptacle contact


110


. The receptacle contact


110


is similar in structure to the receptacle contact


162


(FIG.


4


), but different in size. The receptacle contact


110


is generally representative of the receptacle contact


162


and thus only the receptacle contact


110


is discussed in detail. The receptacle contact


110


includes the contact box


106


situated at a front end


198


of the receptacle contact


110


. The contact box


106


includes opposite side walls


202


and


206


extending upward from a bottom wall


210


. The side walls


202


and


206


are formed integral with top walls


214


and


222


, respectively. The top walls


214


and


222


are bent toward one another in an overlapping arrangement. A front portion


226


of the top wall


222


extends inward from the side wall


206


and is separated from the top wall


214


by gaps


230


. The front portion


226


of the top wall


222


is flared upward to be aligned in a common horizontal plane


238


with the top wall


214


.




The overlapping top walls


214


and


222


include overlapping apertures


232


and


234


, respectively, located generally in the centers thereof. The apertures


232


and


234


receive a latch (not shown) extending downward and into the apertures


232


and


234


from an interior surface of a top wall in the blade cavity


102


(FIG.


4


). The latch extends through the apertures


232


and


234


to hold the contact box


106


in a fixed position within the blade cavity


102


. The latch prevents the top wall


214


and a rear portion


218


of the top wall


222


from sliding relative to each other. The overlapping top walls


214


and


222


reinforce the structural integrity of the contact box


106


in order to better withstand pressures applied to the contact box


106


by the walls of the blade cavity


102


and by engagement with contact blades


42


(FIG.


1


).




A spring prong


242


is formed integral with and extends from the bottom wall


210


at the front end


198


. The spring prong


242


is bent at an acute angle rearward into a contact cavity


246


and projects toward the top walls


214


and


222


. When the blade cavity


102


receives a contact blade


42


(FIG.


1


), the contact blade


42


enters the contact box


106


at the front end


198


in the direction of arrow E. As the contact blade


42


enters the contact box


106


, the contact blade


42


slides up along the spring prong


242


until the contact blade


42


is pinched between the spring prong


242


and the top wall


222


. The contact blade


42


is thus held in a fixed position in the contact box


106


and may be slidably removed when pulled out of the contact box


106


in the direction of arrow F.




The side walls


202


and


206


include retention recesses


190


that engage catches (not shown) extending inward from interior side walls in the blade cavity


102


as the receptacle contact


110


is inserted into the blade cavity


102


. The catches and retention recesses


190


cooperate to retain the contact box


106


within the blade cavity


102


in a fixed position. Stop beams


298


are formed on and extend rearward from rear ends


199


of the side walls


202


and


206


. The stop beams


298


engage and resist a compliant section


250


when the compliant section


250


shifts toward the contact box


106


, thus preventing the compliant section


250


from damaging or dislodging the contact box


106


.




A connection board


326


extends rearward from the compliant section


250


to a cylindrical pin holder


282


. The pin holder


282


is crimped about the front pin portion


150


proximate a first end to form a mechanical weld. The pin holder


282


secures the front pin portion


150


to the compliant section


250


so that an electric signal is conveyed between the contact box


106


and the tail end


294


. A U-shaped retention flange


286


is wrapped around the front pin portion


150


proximate the pin holder


282


. When the receptacle contact


110


is positioned within the blade cavity


102


(FIG.


4


), ridged surfaces


290


of the retention flange


286


frictionally engage an interior top wall (not shown) of the blade cavity


102


within the overhang block


146


(

FIG. 4

) and retain the receptacle contact


110


within the blade cavity


102


.





FIG. 6

illustrates a bottom isometric view of the receptacle contact


110


of FIG.


5


. The bottom wall


210


includes a cross portion


302


extending from one end of an intermediate portion


310


and a cross portion


306


extending from the opposite end of the intermediate portion


310


. The cross portion


302


is separated from the side walls


202


and


206


by bottom gaps


314


. The bottom gaps


314


allow the cross portion


302


to be biased in the directions of arrow K or arrow L as the contact blade


42


(

FIG. 1

) enters the contact box


106


and engages the spring prong


242


. Thus, the bottom gaps


314


allow for easier insertion of the blade contact


42


.




The compliant section


250


is connected to the bottom wall


210


of the receptacle contact


110


and includes side walls


258


having leading side sections


251


extending from a cross portion


306


of the bottom wall


210


to a top wall


254


of the compliant section


250


. The compliant section


250


is formed at one end integral with the bottom wall


210


of the contact box


106


and at an opposite end integral with the connection board


326


. Side notches


262


separate the leading side sections


251


from trailing side sections


253


. The bottom wall


210


of the compliant section


250


is also divided by a bottom gap


263


into lead and trailing bottom sections


265


and


267


, respectively. The lead bottom section


265


includes a plurality of stop projections


322


extending toward the trailing bottom section


267


within the bottom gap


263


. The compliant section


250


is separated from the contact box


106


by a contact gap


270


that extends across the top wall


214


and downward along the side walls


202


and


206


along a diagonal line in a general S-shape. The contact gap


270


includes lower lead gap sections


271


extending parallel to one another along the bottom wall


210


. The lower lead gap sections


271


are directed forward toward the front end


198


of the contact box


106


and are flared at ends


273


(FIG.


6


).




In operation, the compliant section


250


allows vibrations traveling along the receptacle contact


110


from the front and rear pin portions


150


and


154


(

FIG. 4

) to be absorbed without dislodging or damaging the contact box


106


press fitted within the blade cavity


102


(FIG.


4


). For example, when vibrations caused by external forces affecting the front pin portion


150


(

FIG. 4

) travel along the receptacle contact


110


in the direction of arrow F, the trailing side sections


253


extend in the direction of F into the side notches


262


and bottom gap such that the stop projections


322


may engage the connection board


326


. The vibrations are partially absorbed by the stop projections


322


and the side notches


262


before reaching the leading side sections


251


. As the vibrations travel along the leading side sections


251


, the leading side sections


251


and top wall


254


axially float in the direction of arrow F into the contact gap


270


. The contact gap


270


thus narrows. The leading side sections


251


may contact the stop beams


298


, however even then the vibrations are greatly reduced and do not dislodge or damage the contact box


106


. The contact gap


270


allows the compliant section


250


to float in either direction along a longitudinal axis


274


that extends along the length of the contact box


106


, and in either direction along transverse axes


278


and


279


that extends perpendicular to the length of the contact box


106


.




For example, as the connection board


326


floats along the transverse axis


278


in the direction of arrow K, the side walls


258


flex in the direction of arrow M proximate the side notches


262


. Alternatively, as the connection board


326


floats along the transverse axis


278


in the direction of arrow L, the side walls


258


flex in the direction of arrow N proximate the side notches


262


. Similarly, as the cross portion


306


floats along the transverse axis


278


in the direction of arrow K, the bottom wall


210


flexes in the direction of arrow M proximate the ends


273


of the lower lead gap sections


271


. Alternatively, as the cross portion


306


floats along the transverse axis


278


in the direction of arrow L, the bottom wall


210


flexes in the direction of arrow N proximate the ends


273


of the lower lead gap sections


271


.




Likewise, as the connection board


326


floats along the transverse axis


279


in the direction of arrow P, the side walls


258


flex in the direction of arrow Q proximate the side notches


262


. Alternatively, as the connection board


326


floats along the transverse axis


279


in the direction of arrow R, the side walls


258


flex in the direction of arrow V proximate the side notches


262


. Additionally, as the leading side sections


251


float along the transverse axis


279


in the direction of arrow P, the cross portion


306


flexes in the direction of arrow Q between the lower lead gaps


271


. Alternatively, as the leading side sections


251


float along the transverse axis


279


in the direction of arrow R, the cross portion


306


flexes in the direction of arrow V between the lower lead gaps


271


.




The side notches


262


and contact gap


270


similarly accommodate axial float of the compliant section


250


stemming from thermal expansion. For example, as the metal of the compliant section


250


expands, the compliant section


250


axially floats toward the contact box


106


in the direction of arrow F, narrowing the contact gap


270


, but not contacting the contact box


106


.




Additionally, the side notches


262


and bottom gap


263


accommodate the twisting of the trailing side sections


253


and connection board


326


about the longitudinal axis


274


. For example, as the connection board


326


or trailing side sections


253


are twisted in the direction of either arrow T or S about the longitudinal axis


274


, the top wall


254


and trailing side section


253


flex in the same direction proximate the side notches


262


. Likewise, the contact gap


270


and the lower lead gap sections


271


accommodate the twisting of the compliant section


250


about the longitudinal axis


274


. For example, as the compliant section


250


is twisted in the direction of either arrow T or S about the longitudinal axis


274


, the cross portion


306


flex in the same direction between the lower lead gap sections


271


. Thus, vibrations causing the connection board


326


or compliant section


250


to twist are accommodated without affecting the contact box


106


.




The receptacle housing confers the benefit of an axially floating receptacle contact. When the compliant section receives vibrations from the pin portions or expands due to temperature changes, the compliant section may move axially within the blade cavity into gaps separating the compliant section from the contact box. Thus vibrations and thermal expansion are less likely to loosen or damage the contact boxes or affect the electrical connection between the contact boxes and the contact blades or pins.




While the invention has been described with reference to certain embodiments, it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted without departing from the scope of the invention. In addition, many modifications may be made to adapt a particular situation or material to the teachings of the invention without departing from its scope. Therefore, it is intended that the invention not be limited to the particular embodiment disclosed, but that the invention will include all embodiments falling within the scope of the appended claims.



Claims
  • 1. An electrical connector assembly comprising:a housing having a chamber therein, said chamber including an open end configured to receive a plug contact; a receptacle contact including a contact box on one end located in said chamber and a contact pin on an opposite end extending from said chamber, said contact box having a latch feature on a periphery thereof securing said contact box to said housing, said contact box having an open front end aligning with said open end of said chamber and being configured to receive a plug contact, said receptacle contact further including a compliant section between said contact box and contact pin, said compliant section being flexible to absorb vibrations introduced into said contact box and contact pin, wherein said compliant section includes side walls with a notch formed therein dividing said side walls into lead and rear wall portions, said notch permitting relative motion between said lead and rear wall portions to absorb vibrations.
  • 2. The electrical connector of claim 1, wherein said compliant section and contact box are joined by a common wall that flexes to absorb vibrations.
  • 3. The electrical connector of claim 1, wherein said compliant section and contact box are separated by a gap that narrows and widens to absorb vibrations.
  • 4. The electrical connector of claim 1, wherein said compliant section and contact box are joined by a common wall that twists about a longitudinal axis to absorb vibrations.
  • 5. The electrical connector of claim 1, wherein said compliant section includes a lead bottom wall joined to said contact box and a trailing bottom wall joined to said contact pin, said lead bottom wall and trailing bottom wall being divided by a gap that narrows and widens to absorb vibrations.
  • 6. The electrical connector of claim 1, wherein said compliant section includes side walls with a notch formed therein dividing said side walls into lead and rear wall portions joined along a top wall, said top wall twisting about a longitudinal axis to absorb vibrations.
  • 7. The electrical connector of claim 1, wherein said compliant section and contact box are separated by a gap that narrows and widens to absorb vibrations, said contact box having stop beams extending into said gap, said stop beams resisting and absorbing contact from said compliant section.
  • 8. The electrical connector of claim 1, wherein said compliant section includes a lead bottom wall joined to said contact box and a trailing bottom wall joined to said contact pin, said lead bottom wall and trailing bottom wall divided by a gap, said lead and trailing bottom walls flexing along a vertical axis to absorb vibrations.
  • 9. An electrical connector assembly comprising:a housing having a contact block that mateably receives a second housing having a shroud header, said contact block having a cavity configured to receive a plug contact extending into said shroud header at a first end of said cavity; a receptacle contact including a contact box on one end located in said cavity at said first end and a contact pin on an opposite end extending from said cavity at a second end, said contact box being frictionally retained in said cavity and having an open front end aligning with said first end of said cavity configured to receive said plug contact, said receptacle contact further including a compliant section between said contact box and contact pin, said compliant section being flexible to absorb vibrations introduced into said contact box and contact pin; wherein said compliant section and contact box are separated by a gap that narrows and widens to absorb vibrations, said contact box having stop beams extending into said gap, said stop beams resisting and absorbing contact from said compliant section.
  • 10. The electrical connector of claim 9, wherein said compliant section includes side walls with a notch formed therein dividing said side walls into lead and rear wall portions, said notch permitting relative motion between said lead and rear wall portions to absorb vibrations.
  • 11. The electrical connector of claim 9, wherein said compliant section and contact box are joined by a common wall that flexes to absorb vibrations.
  • 12. The electrical connector of claim 9, wherein said compliant section and contact box are separated by a gap that narrows and widens to absorb vibrations.
  • 13. The electrical connector of claim 9, wherein said compliant section and contact box are joined by a common wall that twists about a longitudinal axis to absorb vibrations.
  • 14. The electrical connector of claim 9, wherein said compliant section includes a lead bottom wall joined to said contact box and a trailing bottom wall joined to said contact pin, said lead bottom wall and trailing bottom wall being divided by a gap that narrows and widens to absorb vibrations.
  • 15. The electrical connector of claim 9, wherein said compliant section includes side walls with a notch formed therein dividing said side walls into lead and rear wall portions joined along a top wall, said top wall twisting about a longitudinal axis to absorb vibrations.
  • 16. The electrical connector of claim 9, wherein said compliant section includes a lead bottom wall joined to said contact box and a trailing bottom wall joined to said contact pin, said lead bottom wall and trailing bottom wall being divided by a gap that narrows and widens to absorb vibrations, said lead bottom wall having stop projections extending into said gap, said stop projections resisting and absorbing contact from said trailing bottom wall.
  • 17. The electrical connector of claim 9, wherein said compliant section includes a lead bottom wall joined to said contact box and a trailing bottom wall joined to said contact pin, said lead bottom wall and trailing bottom wall divided by a gap, said lead and trailing bottom walls flexing along a vertical axis to absorb vibrations.
  • 18. An electrical connector assembly comprising:a housing having a chamber therein, said chamber including an open end configured to receive a plug contact; a receptacle contact including a contact box on one end located in said chamber and a contact pin on an opposite end extending from said chamber, said contact box having a latch feature on a periphery thereof securing said contact box to said housing, said contact box having an open front end aligning with said open end of said chamber and being configured to receive a plug contact, said receptacle contact further including a compliant section between said contact box and contact pin, said compliant section being flexible to absorb vibrations introduced into said contact box and contact pin; wherein said compliant section and contact box are separated by a gap that narrows and widens to absorb vibrations, said contact box having stop beams extending into said gap, said stop beams resisting and absorbing contact from said compliant section.
  • 19. The electrical connector of claim 18, wherein said compliant section includes a lead bottom wall joined to said contact box and a trailing bottom wall joined to said contact pin, said lead bottom wall and trailing bottom wall being divided by a gap that narrows and widens to absorb vibrations, said lead bottom wall having stop projections extending into said gap, said stop projections resisting and absorbing contact from said trailing bottom wall.
US Referenced Citations (2)
Number Name Date Kind
6338638 Kodama Jan 2002 B2
6491536 Torii Dec 2002 B1