The invention relates generally to boat hoist apparatus with an accessible linkage for controlling hoist switches at a boat dock and, more particularly, to a removable linkage which allows for both simultaneous and independent manipulation of hoist control box toggle switches.
Keeping a boat out of the water when the boat is not in use reduces wear and tear on the boat hull caused by marine organisms, corrosion, and the effects of wind and waves. Boats are often kept out of the water by means of a boat lift fitted to a boat dock. Many boat slips, boat houses, or other boat docking facilities, both recreational and commercial, have a boat lift system to raise and lower a boat from and to the water surface. Often the boat lift system is used to lift the boat to a level high above the water surface, often to a level above the boat dock deck surface. These situations occur when the boat docking facility is subjected to shallow water conditions, or when there are highly fluctuating water levels around the boat docking facility, or when the boat docking facility is subjected to rough water conditions brought on by wind and waves.
Such boat lift systems often utilize a winch connected to a network of cables and pulleys mounted on support piling or other framework positioned around a boat slip. These cables support boat cradles that hold a boat within the boat slip as the boat is raised and lowered. Depending upon the construction of the boat dock facility, the lift framework, and the weight of the boat to be lifted, such boat lift systems may have two or more winches to manipulate the cables supporting the boat cradles. The winches work together when lifting the boat into and out of the water and are controlled to stop or move up and down by a hoist control box having a toggle switch or lever. When two or more winches are used in a lift system, each winch typically has a separate hoist control box that has a separate toggle switch or lever. The toggle switches of the hoist control boxes are typically three position switches. The three positioned switches are arranged so that the toggle switches may be pivoted or toggled to a first or neutral position where the winch is inactive, to a second position where the hoist is engaged to lift the boat, and a third position where the hoist is engaged to lower the boat.
These toggle switch control boxes are often located high up on the boat dock framework, at eye level or higher, in order to keep the toggle control boxes out of the water during high water conditions such as during a high tide. On return to the dock in a low tide or low water situation, a user who enters the boat slip, unless there is third party assistance at the dock, is either forced to climb out of the boat and up a ladder, if one is available, or pull himself up onto the boat dock deck directly from the boat in order to exit the boat and reach the control switches. In either case, the user is greatly inconvenienced at best and at worst, is subject to the risk of fall and injury.
Remote control devices for hoist control switches have been utilized but replacing or refitting control switches on existing boat lift systems to incorporate remote control devices is expensive. The boat cradle sometimes becomes uneven or misaligned after multiple uses due to the uneven winding of the cables on the boat hoist winches. This requires the winches to be operated independently in order to realign the boat cradle.
Consequently, it can be appreciated that there exists a continuing need for a new and inexpensive device to allow a boat user to manipulate the elevated control switches of boat lift systems. Further, allowing the user to enter the boat and then manually manipulate the elevated switches directly from the boat during both high and low water conditions will minimize the inconvenience and risks noted above with existing manual controlled boat switches. A further need exists for a device that may be added to existing boat lift systems at a minimal cost in order to provide a user greater flexibility in the use and manipulation of the toggle switches of the hoist control boxes. A further need exits for a simple and inexpensive way to convert simultaneously operable boat hoist winch switches to operate independently in order to realign the boat cradle.
The present invention is directed to address the aforementioned needs and provides a toggle switch linkage apparatus for manipulation of toggle switched control boxes of a boat hoist assembly. The toggle switch linkage apparatus allows for simultaneous control of two or more toggle switched control boxes controlling the winches and cables of a boat lift assembly used to raise and lower the boat cradles of the lift system.
The toggle switch linkage apparatus includes an elongated, axially extending, control rod or shaft that is rotatably mounted on support brackets attached to a pylon or other framework in the area around the boat slip of a boat dock where the boat lift assembly is installed. The control shaft of the assembly is mounted to extend axially downward from the control box of a boat hoist. The length of the control shaft may be varied to allow the bottom to the shaft to be oriented at a desired position with respect the deck of the boat dock.
A plurality of control levers or handles are attached to the control shaft. The control handles extend radially outward from the control shaft and are spaced apart along its length at desired intervals. Any number of control handles may be provided. Preferably, a control handle will be placed near the top, the middle, and the bottom of the control shaft. The control handles are used to rotate or pivot the control shaft about its vertical axis on the support brackets and provide a means to manually rotate the control shaft from a plurality of positions along the shaft.
A toggle link is pivotally attached to the toggle switch of a hoist control box and the top handle of the control shaft. Rotation of the control shaft about its vertical axis by any of the plurality of control handles will rotate the top handle of the control shaft and, by means of the toggle link, correspondingly move the toggle switch of the hoist control box. If the boat lift assembly has a second adjacent hoist control box, a second toggle link may be pivotally connected between the toggle switch of the second hoist control box and the toggle switch of the first hoist control box. When the toggle switches of each hoist control box are connected in this manner, rotation of the control shaft about its vertical axis will rotate the top handle of the control shaft and correspondingly move the toggle switches of each hoist control box by means of the toggle links. The toggle switches of any number of adjacent hoist control boxes may be connected to the top handle of the control shaft by an array of pivotally attached links positioned between the toggle switches and the top control handle.
Because of the marine environment incident to its use, the components of the toggle switch linkage apparatus is preferably made of corrosion resistant material such as stainless steel or marine grade aluminum.
For use, the toggle switch linkage apparatus is assembled with the control shaft of the apparatus rotatably mounted, by means of support brackets, in a vertical position on a pylon or framework at a position proximate to a first toggle switched hoist control box or a series of adjacent toggle switched hoist control boxes of a boat lift assembly with the top handle of the control shaft positioned proximate to the toggle switch of the first hoist control box. The remaining control handles may be positioned vertically along the control shaft at desired locations. Such control handle locations on the control shaft may be at a level conveniently accessible from the deck surface of a boat dock or at a level conveniently assessable from a boat on the water surface. The toggle switch of the hoist control box, or multiple hoist control boxes, are then pivotally attached to the top control handle and, if multiple control boxes to each other, by means of a toggle link or a series of toggle links.
After continuous operation of the boat hoist, the orientation of the boat cradle may come to be out of alignment due to the differing length of the hoist cables. When such a situation arises, the connection link joining the first and second hoist toggle switches of the present invention may be decoupled from each other to be easily remedied by raising or lowering the out of alignment side with its associated control switch. Through use of a plastic or polymer washer and plastic cover over the pivotal connecting pin, the connection link may be slipped onto and off of a pivotal pin. The connection link will naturally have a springing bias so as to allow the link to be easily lifted off the toggle switch. This spring bias will further hold the connection link down on the pin when the toggle switches are linked.
When a user desires to lower a boat supported in a lifted position by the cradle of a boat lift assembly to place the boat into the water for use, the control shaft is rotated or pivoted by means of a control handle, such as a control handle conveniently accessible from the deck surface of the boat dock. This rotation will manipulate the toggle switch or switches of the boat hoist control box and raise or lower the boat as desired. The user may first raise or lower the boat by rotation and counter-rotation of the control shaft to move the toggle switch or switches of the boat control box or boxes to a desired position to engage the hoist to raise or lower the boat. The control handle may be used to stop the boat at a desired level so that the boat is placed at a position where the user and any passengers may conveniently enter the boat from the boat dock deck surface. Once the user and any passengers are in the boat, the toggle switch or switches of the boat control box or boxes control may be manipulated by rotation to the control shaft to lower the boat to the water surface and, if necessary continue to lower the boat lift cradle so that the boat is clear of the support cradle. The lower control handle proximate to the water surface may then be used to stop the hoist and the boat may then be moved away from the cradle and the boat slip for use.
When the user returns the boat to the dock, the boat may then be positioned in the boat slip above the boat cradle. The user may then use the lower control handle, proximate to the water surface, to rotate the control shaft to manipulate the toggle switches of the hoist control box or boxes to a lift position so that the hoist or hoists will lift the boat from the water. When the boat is lifted to the level of the boat dock deck surface, the user may use the control handle conveniently accessible from the deck surface of the boat dock to rotate the control shaft so that the toggle switches of the hoist control box or boxes are moved to the neural or stopped position to stop the boat at a position where the user and any passengers may conveniently exit the boat onto the boat dock deck surface. After exiting, the control handle may be rotated to lift or lower the boat to a desired position.
As noted above, any one of the control handles of the toggle switch linkage apparatus may be used to rotate the control shaft and pivot the toggle switches of the hoist control boxes. The toggle switch linkage apparatus provides a mechanism for a lone user to use a boat lift assembly to move a boat to and from the water surface. There is no need for assistance from a third party. The boat may be lifted and lowered with the hoist control box or boxes mounted at an otherwise inaccessible elevated position with respect to the boat dock deck surface and the water surface. This allows for the hoist control box or boxes to be placed in a protected position to prevent the control box or boxes from being submerged in high water conditions. This will prolong the service life of the control boxes and minimize the need for repairs.
a, 4b, 4c are elevation views of the apparatus of
Referring now to the drawings and, more particularly to
Specifically the hoisting mechanism of apparatus 10 has two independent hoist control boxes 20 and 22, two independently controlled winches 50, a boat cradle 44 connected to cables manipulated by the winches 50 which are raised or lowered by articulation of boxes 20 and 22. The control mechanism of apparatus 10 has a vertically disposed control shaft 12, upper and lower bearing brackets 11 which attach shaft 12 to framework 42, a switch control lever 13 at the top of shaft 12, a lower handle 15 placed at the bottom of shaft 12, a middle handle 25 placed towards the middle of shaft 12, a first pivoting connecting link 16 which connects switch control lever 13 to first hoist toggle switch 21 of box 22, and a second pivoting connecting link 18 which connects first hoist toggle switch 21 to second hoist toggle switch 23 of box 20.
Brackets 11 hold shaft 12 in place on framework 42 while allowing for pivoting of shaft 12 around its vertical axis when manipulated by switch control lever 13, middle handle 25, or lower handle 15. Rotation of shaft 12 about its vertical axis by means of lower handle 15 or middle handle 25 will pivot the switch control lever 13 in the same direction and simultaneously turn the first 21 and second 23 hoist toggle switches by means of the pivoting rods 16 and 18. Manipulation of first 21 and second 23 hoist toggle switches will cause boat hoist boxes 20 and 22 to actuate sending a signal through hoist control wires 46 to winches 50 which will wind winch cables 52 up or out causing boat cradle 44 to raise or lower boat 48.
Shaft 12 will be composed of stainless steel, marine grade aluminum, or any other corrosion resistant material. The length of shaft 12 may be altered to fit a desired length on framework 42 as to suit common water conditions of an area. The length of shaft 12 may be altered to reach to the deck of docking site 40 or even may be extended to below the deck to accommodate articulation of shaft 12 during low water conditions. Shaft 12 may be affixed with middle 25 or lower 15 handles at desired levels to suit common water conditions of an area or to befit a user's preference. Any number of handles 15 and 25 may be implemented along the length of shaft 12 to allow for user accessibility and ease of use.
Referring now to
First pivoting connecting link 16 has one end pivotally attached to upper horizontal handle 13 by a pivot pin 27 and the other end pivotally attached to first hoist toggle switch 21 by a pivot pin 27. Second pivoting connecting link 18 is pivotally attached between first hoist toggle switch 21 and second hoist toggle switch 23 by pivot pins 27. Rotation of shaft 12 about its vertical axis by means of the lower handle 15 or middle handle 25 will pivot the switch control lever 13 in the same direction and simultaneously turn the first 21 and second 23 hoist toggle switches by means of the pivoting links 16 and 18. Manipulation of first 21 and second 23 hoist toggle switches will cause boat hoist boxes 20 and 22 to actuate sending a signal through hoist control wires 46 to winches 50 which will wind winch cables 52 up or out and cause boat cradle 44 to raise or lower boat 48.
In typical operation, hoist toggle switches 21 and 23 will remain in the “off” position where the hoist control boxes 20 and 22 will not be actuated until either of switch control lever 13, middle handle 25, or lower handle 15 is turned to rotate shaft 12. An operator will be able to choose whichever actuation means, 13, 15, or 25, is easily accessible for manipulation and upon turning, depending upon the direction manipulated, the hoist control boxes 20 and 22 will cause winches 50 to raise or lower boat 48 on cradle 44.
Referring to
To lower boat 48 off of cradle 44 and into the water, a user present on the dock may articulate control lever 13 or middle handle 25 which will articulate control boxes 20 and 22 to lower boat 48 on cradle 44. Upon boat 48 reaching a desired level to the deck of docking site 40, the operator may stop rotating control lever 13 or middle handle 25, which will stop boat 48 from being lowered upon cradle 44, and the user and any passengers may then enter boat 48. Middle handle 25 may continue to be used until boat 48 has been lowered sufficiently where middle handle 25 can no longer be reached. After which, the user may use lower handle 15 to completely lower boat 48 where boat cradle 44 is no longer supporting boat 48.
Alternatively, an operator may raise or lower boat 48 into or out of the water using control lever 13, lower handle 15, or middle handle 25 alone.
Rotation of lower handle 15 will articulate control boxes 20 and 22 causing boat cradle 44 to contact and lift boat 48 out of the water. Upon reaching a level where boat 48 begins to rise above lower handle 15, lower handle 15 may be released to stop boat 48 from ascending and the user may then rotate middle handle 25 to continue raising boat 48. Upon reaching a desired level a user may stop rotation of middle handle 25 to stop boat 48 from being raised and may safely exit boat 48. If the user wishes to continue raising boat 48, they may then rotate middle handle 25 or control lever 13 to further raise boat 48 to their desired level.
Connection link 18 is preferably detachable from the second toggle switch 23 to allow the toggle switches 21 and 23 to be manipulated independently. In the event that the orientation of boat cradle 44 becomes out of alignment, connection link 18 may be removed from pivot 27 to allow for articulation of first 21 or second 23 toggle switches individually as desired to control the winches 50 and attached cables 52 independently to rectify the alignment of boat cradle 44. As depicted in
Biasing nut 34 threaded upon pivot 27 above connection link 16 will serve to provide a downward spring or biasing force on connecting link 18 at toggle switch 23 that will serve to hold connecting link on the pivot pin 27 on toggle switch 23. Such springing biasing force will fix connecting link 18 down upon first toggle switch 21 while serving to provide an unbolted downward force on pivot 27 of second toggle switch 23 to allow connecting link 18 to be lifted off of pivot 27 of second toggle switch 23 after removal of washer 30 and cap 32 to independently articulate toggle switches 21 and 23. When connecting link 18 is attached between first 21 and second 23 toggle switches, the springing biasing force in connecting link 18 will further resist the coupled end of connecting link 18 from being lifted off pivot pin 27 at second toggle switch 23, thus allowing for orderly articulation of the toggle switches while in union.
In order to articulate first 21 and second 23 toggle switches independently, cap 32 can be easily removed without the use of tools wherein connecting link 18 may then be lifted where washer 30 will slide up and off of pivot 27 of second toggle switch 23. With connecting link 18 detached from second toggle switch 23, first 21 or second 23 toggle switches of the winches may then be articulated individually to adjust the cables and the orientation of cradle 44.
This application is a continuation-in-part application under 37 CFR 1.53(b) of U.S. patent application Ser. No. 14/227,318 filed Mar. 27, 2014 entitled “Boat Hoist Apparatus and Method of Use”, the entire content of which is hereby incorporated by reference. This application claims priority to prior application Ser. No. 14/227,318.
Number | Date | Country | |
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Parent | 14227318 | Mar 2014 | US |
Child | 14287341 | US |