This invention relates to boat hull cooling and boat drive systems and, more particularly, to a combined boat hull cooling and drive system for boats used in shallow, marshy, or swampy waterways or where underwater obstructions are likely to be encountered.
The engines of boats having a water-cooled engine as part of the drive system are cooled by drawing and circulating water obtained from the waterway during operation of the boat. When a boat having a water cooled drive system is used in shallow waterways, shallow marshes, or swamps, obstructions including floating and underwater vegetation, tree limbs, branches, roots, mud bottoms, rocks, and reefs are likely to be encountered. These obstructions may prevent the circulation of water from the waterway making the engines of such boats prone to overheating. When a boat having a water-cooled engine as part of the drive system is operated in an extremely shallow waterway that consists mainly of a slurry of water, vegetation, mud, sand and other debris, such waterway is often unsuitable for providing circulating water for cooling the engine.
Some boats incorporate engine cooling systems, called keel cool systems that have heat exchangers that extend from the bottom of the boat hull surfaces or that are placed in recesses on the bottom of the boat hull. Such keel cool systems are unsuitable for cooling a boat engine when the boat is operated in extremely shallow water environments due to the risk of damage to the boat hull and the cooling system caused when the boat strikes or engages the water bottom and because mud and other debris in the water environment will coat or become lodged around the heat exchangers and reduce their effectiveness in cooling the engine of the drive system.
Many boats have a drive assembly that incorporate fins and cavitation plates around the propeller in order to retain and maintain water slurry around the spinning propeller to prevent incidences of ventilation and cavitation and the loss propeller thrust. However, when boats utilizing such orienting fins and cavitation plates are operated in a shallow water environment where a slurry of water, mud, sand and other debris is present, such operation often results in damage to the drive shafts, bearings, seals and bushings contained in the drive assembly of the boat. This will lead to breakdowns and the cost and inconvenience of retrieval of the boat from a remote location along with associated costly boat repairs.
Some boats have a drive assembly with a skeg that extends downward from the bottom of the boat hull or from an elongated rudder or drive shaft. The lower surfaces of such skegs generally are angled at intersecting straight lines or the lower surfaces of such skegs are angled on intersecting straight line surfaces and corresponding curve surfaces. Such skeg shapes are generally unsuitable for shallow water environments. Such skeg shapes are more likely to engage and contact the water bottom or other obstructions and damaged because their shapes do not allow for a smooth or consistent transition over obstacles encountered in the waterway as the boat is propelled.
Some boats have a drive assembly with an extending drive shaft that pivots both up and down and right and left for steering the boats. The pivot assemblies on such a drive assembly provide a weak link in the assembly and are easily damaged when obstructions arc encountered.
Consequently, there is a need for a boat for use in shallow water environments having an improved drive system for that will minimize or eliminate the risk of drive system damage caused by waterway obstructions.
The invention is a boat hull cooling and drive system combination for boats intended for use in extremely shallow, marshy, or swampy waterways where underwater obstructions are likely to be encountered. The boat hull is provided with a shallow bottom hull surface and an integrated internally positioned onboard engine heat exchanger assembly that does not protrude from the bottom surface of the boat hull. The drive assembly includes a ring-within-a-ring steering mechanism, an obstacle resistant shoe plate, and stabilizer fins positioned above the shoe plate at a position forward of spinning propeller. The forward position of the stabilizer fins allows air, water, and potentially clogging debris to exit from the rear of the stabilizer fins away from the spinning propeller to prevent damage to the drive shafts, bearings, seals and bushings of the drive assembly of the boat. In one embodiment, integrated internally positioned onboard engine heat exchanger assembly includes an onboard axillary raw water coolant tank system that enhances the cooling and heat dissipation capacity of the onboard engine heat exchanger assembly.
In the Drawings and following Description of the Embodiments, features that are well known and established in the art and do not bear upon points of novelty are omitted in the interest of descriptive clarity. Such omitted features include fluid lines, fluid tanks, switches, pumps, valves, threaded junctures, tubing clamps, flanged connections, check valves, weld lines, universal joint descriptions, pivoting connection descriptions, sealing elements, pins, brazed junctures, bearings, bolts, and screws.
The boat hull (12) has a bow (14), a stern (16), sidewalls (15), a bottom surface (21), and a transom (18). It is thought that the bottom surface (21) of the boat hull (12) will be flat or substantially flat shown in
The steering assembly (250) is shown in
The inner ring (26) of the ring-within-a-ring turning assembly (22) is pivotally mounted within the outer ring (24) by upper and lower ring steering pivot bearings (28), as shown in
The ring-within-a-ring turning assembly (22) is shown with outer ring (24) and an inner ring (26) as symmetrical octagonal rings. However, the outer and inner rings made be formed as other geometric shapes circular rings. An outer ring (24) and an inner ring (26) of a symmetrical shape such as a circle or octagonal shape will serve to better enhance the rigidity and strength of the turning assembly (22) and distribute the working loads and forces induced on the steering assembly (250) during operation of the boat hull cooling and marine-drive system (100).
A longitudinally extending drive shaft housing (29) is mounted to the drive shaft housing supports (30) so that it extends rearward from the ring-within-a-ring turning assembly (22). Drive shaft housing (29) houses a rotatable mounted drive shaft (48). The drive shaft (48) is attached to a transmission assembly of the boat engine (80) to transmit torque and rotation to the propeller (62).
A drive shaft elevator assembly (32) is used to pivotally raise and lower the extending drive shaft housing (29). Drive shaft elevator assembly (32) is comprised of a drive shaft elevator hydraulic cylinder (36) having an extendable and retractable elevator piston rod (37). The elevator hydraulic cylinder (36) is pivotally attached to a drive shaft elevator cylinder support bracket (38) mounted on upper support drive assembly support plate (23). The elevator piston rod (37) is pivotally attached to a drive shaft elevator piston support bracket (40) mounted on the drive shaft housing (29). Extension of the elevator piston rod (37) from elevator hydraulic cylinder (36) will lower the drive shaft housing (29). Retraction of the elevator piston rod (37) into the elevator hydraulic cylinder (36) will raise the drive shaft housing (29).
A lateral turning assembly (41) is used to pivotally turn the ring-within-a-ring turning assembly (22) and thus move drive shaft housing (29) transversely to the left and right, i.e., toward the port side or toward the starboard side of the boat hull (12) of the boat hull cooling and marine-drive system (100). The lateral turning assembly (41) is comprised of a drive shaft steering hydraulic cylinder (42) having an extendable and retractable steering piston (43). The steering hydraulic cylinder (42) is pivotally attached to a drive shaft steering cylinder support bracket (44) mounted on a drive shaft housing support (30). The steering piston (43) is pivotally attached to a drive shaft steering piston support bracket (46) mounted on a stabilizer assembly (50) attached to the drive shaft housing (29).
Extension of the steering piston (43) from steering hydraulic cylinder (42) will pivot the drive shaft housing (29) horizontally to the right or starboard side of the boat hull (12) of the boat hull cooling and marine-drive system (100). Retraction of the steering piston (43) into the steering hydraulic cylinder (42) will pivot the drive shaft housing (29) to the left or port side of the boat hull (12) of the boat hull cooling and marine-drive system (100).
A universal joint (not shown) attached to drive shaft (48) is configured to allow the drive shaft housing (29) and the enclosed rotatable drive shaft (48) to be selectively pivoted both vertically, i.e., upward or downward with respect to the bottom (21) of the boat hull (12), and horizontally, i.e., toward the port or starboard side of the boat hull (12).
The elevator hydraulic cylinder (36) of the hydraulic drive shaft elevator assembly (32) used to pivotally lift and lower the extending drive shaft housing (29) is preferably manipulated from the control cockpit (19) by a control system (90) positioned in the boat hull (12). Elevator hydraulic cylinder (36) and the control system (90) for controlling the flow of hydraulic fluid to and from elevator hydraulic cylinder (36) for pivotally raising and lowering the drive shaft housing (29) and thus the connected propeller (62) is disclosed in detail in Applicant's U.S. Pat. No. 9,132,902, entitled Marine-drive system and Method.
As disclosed, described, and illustrated in U.S. Pat. No. 9,132,902, incorporated herein by reference, piston rod (37) of elevator hydraulic cylinder (36) will be attached to a cylinder piston positioned between first and second cylinder areas in the elevator hydraulic cylinder (36). A spring in the first cylinder area will translate the piston to extend piston rod (37) to lower the drive shaft housing (29) and the associated propeller (62) as a default position. A first cylinder area flow line is provided from the first cylinder area of elevator hydraulic cylinder (36) to a fluid reserve tank where fluid from the first cylinder area is evacuated. Fluid flow from the first cylinder area flow line to the fluid reserve tank is controlled by an electric solenoid valve having a selectively positionable multifunction switch. The first cylinder area flow line includes a switch controlled pump and a fluid supply line for delivering fluid from a fluid supply tank. A fluid relief flow line with a switch controlled fluid relief valve controls fluid flow from the second cylinder area of elevator hydraulic cylinder (36). Controlled flow of fluid moving to and from the fluid reserve tank and the elevator hydraulic cylinder (36) will correspondingly adjust pressure on the hydraulic cylinder piston to compress the internal spring to retract elevator piston rod (37) of elevator hydraulic cylinder (36). Retraction of the elevator 61 piston rod (37) by the adjusted pressure of the hydraulic fluid on the piston of elevator hydraulic cylinder (36) raises the drive shaft housing (29) and thus the connected propeller (62) to a pressure mode position.
The control system (90) may also include a trim system having a hydraulic fluid trim pump having an up trim mode and a down trim mode operatively connected to the elevator hydraulic cylinder (36) and the hydraulic fluid supply tank. The fluid trim pump allows for adjustment of the vertical position of the drive shaft (48) to a desired position or trim during vessel operation.
The lateral turning assembly (41) providing horizontal movement of the drive shaft housing (29) and the retained rotatable drive shaft (48) of the steering assembly (250) may be provided with and adapted to a steering mechanism that is also controlled from the control cockpit (19). It is thought that a hydraulic marine steering mechanism will be utilized, but a variety of marine steering mechanisms including a cable system may also be utilized.
The stabilizer assembly (50) is utilized to move air and water away from the spinning propeller (62) as it is exiting from the rear of the drive shaft housing (29) and stabilizer assembly (50). The stabilizer assembly (50) is comprised of a stabilizer support (52) that extends vertically upward from the drive shaft housing (29). Attached at right angles to the stabilizer support (52) are a diagonal stabilizer (54) and a horizontal stabilizer (56). Vertically downwardly angled stabilizer side fins (58) extend from diagonal stabilizer (54) and a vertically upwardly angled rear fin (60) extends rearward from the horizontal stabilizer (56). The stabilizer assembly (50) channels air and water along the drive shaft housing (29) as the boat hull (12) of the boat hull cooling and marine-drive system (100) is propelled forward. Because the horizontal stabilizer (56) terminates forward or ahead of the propeller (62), channeled air, water, and churned up mud and debris is allowed to exit from the stabilizer assembly (50) away from the spinning propeller (62) so as not to impede its rotation and ability to provide thrust to the boat hull (12) of the boat hull cooling and marine-drive system (100).
The stabilizer assembly (50) is further provided with a shoe plate (61) that extends vertically downward from the drive shaft housing (29). The shoe plate (61) has a bottom edge (63) that serves as a bumper to pivot the drive shaft housing (29) with the enclosed drive shaft (48) and propeller (62) upward away for obstacles encountered during propulsion of the boat hull (12). As shown in
Positioned within the coolant tank (70) is a plurality of internal baffle plates (72) that are staggered at the tank side surfaces. Preferably the baffle plates (72) will have bends are angles that will serve to channel a flow (C) of coolant fluid (75) through the coolant tank (70) as hot coolant fluid is introduced into the coolant tank (70) at coolant inlet (71) and cooled coolant fluid removed from the coolant tank (70) at coolant outlet (73). As shown in
Coolant circulation line (74) delivers a flow (C) of hot coolant fluid (75) from the engine (80) at coolant inlet (71) into the coolant tank (70) and coolant circulation line (76) delivers a flow (C) of cooled coolant fluid (75) from the coolant tank (70) via coolant outlet (73) to the engine (80). A coolant pump (78) is provided to enhance the flow (C) of coolant fluid (75) to and from the coolant tank (70). Fluid circulation lines (74) and (76), engine (80), coolant pump (78) and the coolant tank (70) provide a closed circulation system for the flow of coolant (75). The exchanger assembly (300) may also be provided with two or more coolant tanks (70).
Preferably the boat hull (12) will be constructed of metal such as a structural aluminum alloy or stainless steel that will enhance the transmission of heat to the waterway (W) as the flow (C) of coolant circulates in the coolant tanks (70), (70a) and (70b). The coolant tanks (70), (70a) and (70b) and coolant circulation lines (74), (74a). (74b) and (76) of the integrated internally positioned onboard engine heat exchanger assemblies (300) are maintained entirely within the boat hull (12). This minimizes the risk of damage to these components from striking the water bottom or water obstacles as the boat hull propelled along a waterway. Similarly, there is little to no risk of mud and other debris clogging or impeding the transmission of heat from the coolant tanks (70), (70a) and (70b) to reduce its effectiveness, as the sidewalls (15) and bottom surface (21) of the boat hull (12) because mud and other debris will be washed away from the bottom (21) and sidewalls (15) as the boat hull (12) is propelled along a waterway to prevent such mud and debris from coating or becoming lodged on the boat hull (12).
While the boat hull cooling and marine-drive system (100) is primarily intended for use in a shallow water environment where a variety of water bottom obstacles may be encountered, it will serve equally well in a deeper water environment which makes the boat hull cooling and marine-drive system (100) particularly useful.
In some situations, the boat hull cooling and marine-drive system (100) may require addition cooling capacity. This may be due to the particular shallow water environment in which the vessel is been used or due to the type of engine (80) being utilized. As shown in
The upper raw water reservoirs (710) of the axillary heat dissipation system (700) will typically have a footprint that covers the same area as the top of the associated coolant tanks (70a) and (70b) and a height which may be as little as 1½ inches depending upon the design requirements so that it will occupy very little additional space within the boat hull (12). It is thought that upper raw water reservoirs (710) of these dimensions will provide an adequate enhancement of the cooling capacity of the onboard engine heat exchanger assembly (300) and allow the use of a larger engine (80) in the marine drive system (200), including an engine (80) that generates additional heat by the addition of superchargers or turbochargers. Keeping the heat exchanger assembly (300), with the axillary heat dissipation system (700), as an onboard internal system with no appendages or protrusions below the panning bottom surface (21) of the boat hull (12) will still provide a clean smooth running surface for its use in the all-terrain extremely shallow water environment for which it is intended.
Referring to
Each raw water inlet (702) is provided with a raw water inducer (704) that is angled outward from the sidewalls (15) of the boat hull (12). The raw water inducers (704) direct the inward flow of raw water (RW) from the waterway (W) into and through each upper raw water reservoir (710) and out of each upper raw water reservoir (710) through the raw water outlets (706) back to the waterway as the boat hull (12) is propelled though the waterway (W) by means of marine-drive assembly (200). The addition of the axillary heat dissipation system (700) with the upper raw water reservoirs (710) to the heat exchanger assembly (300) provides an open flow of raw water (RW) as additional coolant that will enhance the cooling capacity of the onboard engine heat exchanger assembly (300). Such addition will provide a further reduction of the temperature of the closed flow (C) of coolant fluid (75) circulating through coolant tanks (70a) and (70b) to and from engine (80) as shown in
Each raw water outlet (706) has a hinged door (708) to cover the raw water outlet (706) to control the flow of raw water (RW) that circulates through the raw water reservoirs (710) and back to the waterway (W) through raw water outlet (706). The hinged doors (708) are normally closed but pivot upward to swing open as raw water (RW) moves through the upper raw water reservoirs (710) when boat hull (12) moves forward through the waterway (W). The opened hinged door (706) allows a continuous supply of raw water (RW) to be moved into and out of the upper raw water reservoirs (710). When the boat hull (12) is not moving forward or when the drive system (200) is reversed to move the boat hull (12) rearward, the hinged doors (708) will close. When the boat hull (12) is static with the hinged doors (708) closed, the upper raw water reservoirs (710) remains filled with raw water (RW) previously drawn through the raw water inlets (702) when the boat hull (12) was moving forward. The raw water (RW) remaining in the upper raw water reservoirs (710) allows the raw water reservoirs (710) to continue to dissipate and quench heat from the coolant tanks (70a) and (70b) and the engine compartment area (701) of the boat hull (12).
The pivotal opening of the hinged doors (708) is accomplished by the forces generated by continued flow of raw water (RW) from the waterway (W) through the raw water reservoirs (710) as the boat hull (12) is being propelled. When forward motion of the boat hull (12) ceases the hinged doors (708) are closed by gravity. Suitable mechanical devices may also be used to pivotally open and/or close the hinged doors (708). Such mechanical devices include wire operated lever mechanisms or spring mechanisms such as butterfly springs.
As shown in
As shown in
While
The description and drawings provided herein are to show only exemplary embodiments of the boat hull cooling and marine-drive system (100) as the invention can be practiced by other than that described and illustrated. Changes may also be made in the form, construction, and arrangement of the other parts of the described boat hull cooling and marine-drive system (100) without departing from the spirit and scope of the invention or sacrificing any material advantages.
This application is a continuation-in-part of and claims priority to U.S. Provisional Application Ser. No. 62/517,411 filed Jun. 9, 2017 and pending Non-provisional application Ser. No. 16/004,343 filed Jun. 9, 2018 for “Boat Hull Cooling and Marine Drive system”, the entire contents of which are incorporated by reference.
Number | Date | Country | |
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Parent | 16004343 | Jun 2018 | US |
Child | 16835957 | US |