This invention relates to a brake apparatus and, more particularly, to a brake specifically designed for use in a boat lift.
Boat lifts require the use of an appropriate braking system in order to hold the raised or hoisted marine vessel in an elevated condition. The braking system also permits the boat lift operator to lower the vessel in a controlled manner. Without an appropriate brake, the boat would freefall whenever the lift motor is deactivated. Moreover, a controlled descent would be almost impossible to achieve.
Presently, the gear box provides the required braking for most boat lifts. More particularly, braking is typically accomplished through the worm gear of the drive motor, which both supports the load at rest and allows the load to descend in a controlled fashion. This is very energy inefficient. A significant portion of the motor's power must be diverted and used to brake the supported load. Even if little or no weight is supported by the lift, during descent the motor must overcome the inherent braking force of the motor. This draws significant power away from the drive motor. As a result, an excessively large capacity motor may be required. By the same token, the operating speed of the lift is slowed substantially.
It is therefore an object of this invention to provide a boat lift braking system, which does not require that braking be performed by the lift motor and which therefore operates more efficiently than existing brake systems.
It is a further object of this invention to provide a boat lift brake apparatus, which does not divert useful power from the motor to perform braking so that the motor operates more efficiently and less horsepower is required to perform particular lifting operations.
It is a further object of this invention to provide a boat lift braking system that enables the motor to operate the lift more rapidly than in systems wherein a significant portion of the motor output is diverted to perform braking.
It is a further object of this invention to provide a boat lift braking system that reduces the lift's power requirements and attendant costs.
It is a further object of this invention to provide a boat lift braking system that operates reliably and safely in a variety of lift environments.
This invention results from a realization that improved, efficient boat lift braking may be achieved by employing a braking system that does not rely largely upon the lift's gear box to perform braking, but which instead employs a unique one-way clutch and brake that hold the supported vessel at rest and allows for a controlled descent of the vessel as required.
This invention features a boat lift braking system including an axially rotatable shaft that is operably connected to the boat lift motor and selectively driven by the motor in a first direction when the motor is operated to lower the lift and an opposite second direction when the motor is operated to raise the lift. An elongate torsion tube is mounted on and disposed about the shaft. The shaft has an exterior thread and the tube carries a nut having a complementary internal thread that interengages the thread of the shaft. A one-way clutch featuring a ratchet is mounted rotatably on the shaft for carrying a braking pad. A rotor is mounted to the torsion tube in proximity to the braking pad. A torsion spring interconnecting the shaft and the tube urges the tube torsionally in a first direction such that the rotor is driven against the pad. A pawl device is pivotally supported by the lift such that it cooperates with the ratchet. When the rotor is driven against the pad by the torsion tube, the ratchet interengages and interlocks with the pawl such that further rotation of the ratchet is restricted. The torsion tube is operably connected through a reduction mechanism to the winder of the lift. When the ratchet is interlocked with the pawl and the rotor and pad are frictionally interengaged further rotation of the tube and resultant lowering of the lift are prevented.
To lower the lift, the shaft is rotated by the motor such that the outer threads of the shaft and the interior threads of the torsion tube cooperate to disengage the rotor momentarily from the pad. The torsion spring then biases the torsion tube to rotate axially and re-engage the rotor with the pad. This process continuously repeats so that downward acceleration of the lift is restricted. This, in turn, rotates the winder interconnected to the torsion tube such that the lift descends in a controlled manner. The ratchet remains interlocked with the pawl device.
When the motor and therefore the shaft are rotated in an opposite direction, the complementary threads of the threads and nut cooperate such that the rotor is driven against the pad. The ratchet is thereby rotated about the shaft to disengage the pawl. This releases the brake so that the winder may be rotated freely to elevate the lift.
In a preferred embodiment, the torsion tube includes a longitudinal slot that receives an outer end of the torsion spring. The opposite end of the torsion spring may be received in a channel or slot formed in the threaded shaft. A pair of torsion springs may be utilized to interconnect the shaft and the torsion tube.
An interiorly threaded nut or bushing may be interconnected to one end of the torsion tube. The interiorly threaded nut or bushing may be threadably interengaged with the outer threaded surface of the shaft. The rotor may be mounted to the interiorly threaded nut or bushing.
The pawl mechanism may include a finger element and a bearing member that is frictionally engagable with the ratchet for pivoting the finger element to selectively engage the ratchet while the lift is at rest or being lowered. The ratchet pivots the finger element to disengage the ratchet while the lift is being raised. A pawl spring biases the pawl so that the bearing member engages the ratchet.
Other objects, features and advantages will occur from the following description of preferred embodiments and the accompanying drawings, in which:
There is shown in
As shown in
The upper end of support plate 20 includes an opening that supports a bearing 24, best shown in
Shaft 18 is operably interconnected to motor 12 in the following manner. A circular sprocket 30, which is depicted in cut-away fashion in
An elongate cylindrical torsion tube 40 is mounted on and disposed about shaft 18. Tube 40 includes a longitudinal slot 42 that extends inwardly from one end of the tube. That end of the torsion tube receives a hub component 44 that is welded or otherwise permanently secured to the end of tube 40. A sleeve bearing 46 is received within the central opening of hub 40 and threaded shaft 18 extends through the sleeve bearing such that the threaded shaft may be rotated axially within torsion tube 40. A sprocket 48 is fixedly secured to hub 44 by screws 50 that are interengaged with complementary holes 52 in hub 44. A chain 54, shown schematically in
The opposite end of tube 40 carries a rotor assembly 60. More particularly, the rotor assembly includes a rotor support bar 62 that is fixed to the end of tube 40 by an integral bushing or nut 64. This nut is welded or otherwise permanently secured to the rotor support bar 62 and is received within torsion tube 40, as best shown in
A rotor disc 72 is secured to rotor support bar 62 by means such as screws or bolts (not shown) that interengage complementary holes in the rotor-mounting member and the rotor disc. As a result, rotor disc 72 is fixedly attached to the distal end of torsion tube 40. Rotor disc 72 is axially rotatable about shaft 18.
A generally annular ratchet component 74 is mounted loosely on shaft 18, which extends through a central opening of the ratchet component. More particularly, ratchet 74 sits upon a flanged bearing 76 that is disposed about the threaded shaft. The ratchet component includes a keyed opening 78,
A pawl mechanism 88 cooperates with ratchet component 74. In particular, pawl mechanism 88 features a bracket 90 that is pivotally mounted to support member 20. A dowel 92,
A pair of axially aligned, helical torsion springs 106 interconnect threaded shaft 18 and torsion tube 40. The inside end of each spring 106 is received within a longitudinal slot 108 formed in shaft 18. The slot typically extends only partly along the length of the shaft. The outer end 110 of each spring is received through the longitudinal slot 42 extending from one end of torsion tube 40. As a result, each of the springs 106 is interconnected between shaft 18 and tube 40.
Springs 106 are biased such that they load the torsion tube and the brake apparatus is the following manner. Specifically, springs 106 bias tube 40 relative to shaft 18, as indicated by arrow B in
During operation of the boat lift, braking is normally required when the lift is at rest in an elevated condition and also during descent. The operator must avoid freefall of the supported load and achieve a controlled descent when required. The present invention accomplishes these objectives.
When the lift is at rest, with the platform in an elevated condition, brake apparatus 10 maintains the platform in the raised position without exerting undue braking strain upon motor 12. In this state, the motor ceases operation. As a result, threaded shaft 28 remains stationary. As previously described, springs 106 bias torsion tube 40 in the direction of arrow B. This drives the attached nut 64 threadably along the shaft and rotor assembly 60 is urged against the brake pad 80 supported by ratchet component 74. The ratchet component, which is mounted freely on the shaft, turns and its outer surface engages pawl bearing 102. This causes the pawl mechanism to pivot about dowel 92 so that finger 96 of pawl mechanism 88 interengages a stop or tooth of ratchet component 74. This locks the ratchet in place. As a result, the rotor and integrally attached torsion tube are locked in place and prevented from axially rotating. This prevents sprocket 48 and interengaged chain/belt 54 from operating. Winder drums 14 and 16, which are connected to the brake apparatus through chain/belt 54 are likewise locked in place and the boat lift platform is effectively braked. The weight or load supported by the lift cables continues to urge the torsion tube and attached rotor assembly against the friction brake pad and consequently maintains the ratchet component in an interlocking relationship with the pawl mechanism. Neither the rotor, torsion tube, sprocket, chain/belt or either winder drum is able to turn. Extremely safe and secure braking is thereby maintained.
To lower the lift, the motor is operated such that its motion is transmitted through belt 34 to sprocket 30 and shaft 18. As a result, the threaded shaft is driven in the direction of arrow 120,
The opposing torsional forces exerted on the braking system effectively achieve the controlled descent. Specifically, motor 12 attempts to rotate shaft 18 in one direction relative to torsion tube 40. This causes the rotor disc to separate from the pad. The tendency of the load to freefall and the force of springs 106 then cause the torsion tube to overcome the rotational force of the motor. This counteracting force drives the rotor in a direction opposite to the direction in which the shaft is turning. As a result, the rotor is driven back into the brake pad and controlled braking is maintained. An automatic self-adjusting system is achieved. The same degree of controlled descent is provided regardless of the weight of the boat or other vessel supported by the lift. The torsion springs 106 compensate for various load weights. It should also be understood that the preloaded bias of the springs may be readily adjusted by substituting alternative springs to provide desired braking characteristics. In any case, the pawl mechanism remains engaged with the ratchet during descent so that the ratchet component is prevented from rotating on the shaft. It should also be understood that in certain versions of this invention, a single torsion spring or more than two springs may be employed.
To raise the lift, motor 12 is operated in an opposite direction such that shaft 18 is driven in the direction of arrow 130,
The braking system significantly improves the capacity of winder and cable driven boat lifts. The motor is allowed to operate at an optimal speed, capacity and efficiency without having to do unnecessary work and without sacrificing significant power during descent in order to combat and limit freefall. This improvement in efficiency allows most lifts to operate effectively with smaller capacity motors. Increased speed is also accomplished. For example, conventional ten thousand pound boat lifts typically require two ¾ horsepower motors to operate effectively. By utilizing the braking system of this invention, comparable operation is achieved in such lifts by utilizing a single 1 horsepower motor. Whereas a speed of twenty-two inches per minute is exhibited in the conventional ten thousand pound lift, an improved speed of thirty two inches per minute is provided in a comparable lift employing the braking system and a single 1 horsepower motor in accordance with this invention. These examples are for illustration only and are not intended to limit the scope of the invention. The braking system therefore significantly improves the efficiency and reduces the cost of most cable driven boat lifts. As previously stated, the braking system is automatically self adjustable so that the same type of safe and effective braking is provide regardless of the weight of the vessel or total load supported by the lift.
The components of the braking system may be constructed of durable metals, metal alloys and, where appropriate, high strength plastics. It should be understood that various types of alternative one-way clutch mechanisms may be substituted for the ratchet and pawl assembly disclosed herein.
While this detailed description has set forth particularly preferred embodiments of the apparatus of this invention, numerous modifications and variations of the structure of this invention, all within the scope of the invention, will readily occur to those skilled in the art. Accordingly, it is understood that this description is illustrative only of the principles of the invention and is not limitative thereof.
Although specific features of the invention are shown in some of the drawings and not others, this is for convenience only, as each feature may be combined with any and all of the other features in accordance with this invention.
This application claims the benefit of U.S. Provisional Application Ser. No. 60/456,343, filed Mar. 20, 2003.
Number | Name | Date | Kind |
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3687236 | Caputo | Aug 1972 | A |
3741348 | Caputo | Jun 1973 | A |
4085823 | Caputo et al. | Apr 1978 | A |
4278393 | Baron | Jul 1981 | A |
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4796765 | Mayne | Jan 1989 | A |
5693919 | Sager et al. | Dec 1997 | A |
Number | Date | Country | |
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60456343 | Mar 2003 | US |