This application claims the benefit of priority to Japanese Patent Application No. 2023-015020 filed on Feb. 3, 2023. The entire contents of this application are hereby incorporated herein by reference.
The technology disclosed herein relates to boat propulsors, boats, and plates.
Duct-type boat propulsors are known. A duct-type boat propulsor has a duct, a propeller disposed in the duct and rotatable around a rotation axis along the axial direction of the duct, and a rotation mechanism to rotate the propeller (see, e.g., JP Utility Model Application Publication No. JP 2016-068610A, JP 2013-100013A, JP 2013-100014A, JP 2022-018645A).
Through diligent study, the inventors of preferred embodiments of the present invention have newly discovered that, in the duct-type boat propulsor, the generation of a large vortex engulfing the air entering the duct (hereinafter referred to as “sink vortex”) can affect the maneuverability of the hull such as making it difficult to move laterally. Specifically, when a propeller is rotated in water, water streams that flow around along the duct merge and grow into a large vortex (“sink vortex”) that engulfs the air near the water surface. As a result, the sink vortex can affect the maneuverability of the hull causing the hull to move diagonally sideways despite the maneuvering command to move the hull laterally.
The present specification discloses technologies that are able to solve the above-mentioned problems.
The technologies disclosed herein can be implemented in the following aspects.
A boat propulsor according to a preferred embodiment of the present invention includes a duct, a propeller in the duct and rotatable around a rotation axis extending along an axial direction of the duct, and a rotator to rotate the propeller. An upper portion of the duct includes a plate extending from the duct in the axial direction and including a plurality of holes. Water streams passing around and along the duct are attenuated as the water streams pass through the plurality of holes in the plate. Thus, the boat propulsor is able to decrease or prevent a reduction in maneuverability of the hull caused by the sink vortex generated in a vicinity of the duct.
In the above boat propulsor, a lowermost end of the plate is located above the rotation axis. Thus, compared to a configuration in which the plate extends from the entire circumference of the duct, the boat propulsor is able to reduce a weight of the boat propulsor while decreasing or preventing a reduction in maneuverability of the hull caused by the sink vortex.
In the above boat propulsor, the plate may be symmetrical with respect to the rotation axis when viewed in a vertical direction. According to the above boat propulsor, compared to a configuration in which the plate is asymmetrically shaped, it is possible to reduce or prevent the boat propulsor from being subjected to unequal left-right forces due to left-right flow variations in the vicinity of the duct.
In the above boat propulsor, the plate may be curved along the circumferential direction of the duct. According to the above boat propulsor, compared to a configuration in which the plate is flat, the plate does not disturb the curved connection of the duct and also has excellent attachability to the duct, as well as decreasing or preventing a reduction in maneuverability of the hull caused by the sink vortex.
In the above boat propulsor, the plurality of holes may include a plurality of slits extending along the axial direction of the duct. According to the above boat propulsor, compared to a configuration in which the plurality of holes are slits extending in a direction that intersects the axial direction of the duct, it is possible to reduce or prevent the holes from creating resistance to the maneuverability of the hull.
In the above-mentioned boat propulsor, the plurality of holes may be arranged symmetrically with respect to the rotation axis when viewed in a vertical direction. According to the above boat propulsor, it is possible to reduce or prevent the boat propulsor from being subjected to unequal left-right forces due to variations in the arrangement of the plurality of holes.
In the above boat propulsor, a separation distance between two mutually adjacent holes of the plurality of holes may be wider than an opening width of each of the holes in a circumferential direction of the duct. According to the above boat propulsor, vortices dispersed by two adjacent holes can merge again after passing through each hole to create a large vortex, thus decreasing or preventing a reduction in maneuverability of the hull.
In the above boat propulsor, the plate may be a separate structural element from the duct, and the plate may be fixed to an outer surface of the duct at a first fixing position and a second fixing position spaced apart from each other in both the axial direction of the duct and the circumferential direction of the duct. Thus, compared to a configuration in which all of the fixing positions are located on the same circle, the boat propulsor is able to improve the strength of the plate against the downward force due to the sink vortex.
A boat according to a preferred embodiment may include a hull and a boat propulsor according to any one of the preferred embodiments described above. The boat is able to decrease or prevent a reduction in maneuverability of the hull caused by the sink vortex generated in the vicinity of the duct.
A plate according to a preferred embodiment extends axially from an upper portion of a duct of a boat propulsor including a propeller in the duct and rotatable about a rotation axis along an axial direction of the duct. The plate includes a plurality of holes. The plate is able to prevent or decrease a reduction in maneuverability of the hull caused by the sink vortex generated in the vicinity of the duct.
The above plate may be symmetrical in shape when viewed in a vertical direction. According to the above plate, for example, compared to a configuration in which the plate is asymmetrically shaped, it is possible to reduce or prevent the boat propulsor from being subjected to unequal left-right forces due to left-right flow variations in the vicinity of the duct.
The above plate may be curved. According to the above plate, compared to a configuration in which the plate is flat, the plate does not disturb the curved connection of the duct and also has excellent attachability to the duct, as well as decreasing or preventing a reduction in maneuverability of the hull caused by the sink vortex.
In the above plate, the plurality of holes may include a plurality of slits extending along a predetermined direction. According to the above plate, for example, compared to a configuration in which a plurality of slits extend in different directions from each other, it is possible to reduce or prevent the holes from creating a resistance to the maneuverability of the hull.
In the above plate, the plurality of holes may be arranged symmetrically when viewed in a vertical direction. The plate is able to reduce or prevent the boat propulsor from being subjected to unequal left-right forces due to variations in the arrangement of the plurality of holes.
In the above plate, a separation distance between two mutually adjacent holes of the plurality of holes may be wider than an opening width of each of the holes in the circumferential direction of the duct. With this plate, vortices dispersed by two adjacent holes can merge again after passing through each hole to create a large vortex, thus decreasing or preventing a reduction in maneuverability of the hull.
The technologies disclosed herein may be implemented in various ways, such as boats, boat propulsors provided on the boats, plates provided on the boat propulsors, and methods of reducing or preventing a sink vortex directed toward a duct.
The above and other elements, features, steps, characteristics and advantages of the present invention will become more apparent from the following detailed description of the preferred embodiments with reference to the attached drawings.
As shown in
The hull 200 is an area of the boat 10 for occupants to ride. The hull 200 includes, e.g., a hull main body including a living space, a pilot seat (not shown) in the living space, and an operating device (not shown) near the pilot seat.
The propulsion system 100 includes a plurality of electric propulsors 110, a bow thruster 150 provided separately from the electric propulsors 110, and a boat control device (not shown) that controls them. The electric propulsor 110 is an example of a boat propulsor.
The electric propulsor 110 generates thrust to propel the boat 10. Each electric propulsor 110 is provided at the stern 202 of the hull 200 and is designed to exert a propulsion force on the hull 200 behind the instantaneous turning center P of the hull 200. In a preferred embodiment, the plurality of electric propulsors 110 include the left-side electric propulsor 110 (the electric propulsor 110 on the left side in
The propulsor body 112 includes a cover 116, a base 118, a housing 120, a duct 122, and a drive unit 130.
The base 118 is connected to the bracket 114. The cover 116 covers the upper portion of the bracket 114. The housing 120 is disposed below the base 118. The housing 120 extends downward from the base 118. The duct 122 is disposed below the housing 120. The duct 122 is tubular in shape. The duct 122 is disposed at a position below the water surface W (see
The propeller 132 is a rotating body including a plurality of blades and generates thrust by rotating. The propeller 132 is provided inside the duct 122 and is rotatable around a horizontal propeller rotation axis L (see
The electric motor 134 rotates the propeller 132. The electric motor 134 includes a rotor 136 and a stator 138. The rotor 136 and the stator 138 each have a tubular shape. The rotor 136 is disposed radially inward of the stator 138. The rotor 136 and the stator 138 are disposed on the same axis. The rotor 136 is rotatably supported against the duct 122. The rotor 136 rotates about the propeller rotation axis L with respect to the stator 138. The propeller 132 is disposed radially inward of the rotor 136. The propeller 132 is fixed to the rotor 136 and rotates together with the rotor 136. The rotor 136 includes a plurality of permanent magnets 140. The plurality of permanent magnets 140 are disposed along the circumferential direction of the rotor 136. In
The stator 138 is fixed to the duct 122. The stator 138 includes a plurality of coils 142. The plurality of coils 142 are disposed along the circumferential direction of the stator 138. When the plurality of coils 142 are energized, an electromagnetic force is generated to rotate the rotor 136. In
In each electric propulsor 110, the housing 120 is rotatably mounted with respect to the base 118 around a steering axis (an axis along the vertical direction in each figure) as a vertical rotation axis. As the housing 120 rotates, the drive unit 130 also rotates around the steering axis. The stator fin 133 and the bearing 135 are provided on the radial inner side of the duct 122. The bearing 135 supports the propeller 132 rotatably about the propeller rotation axis L. The stator fin 133 includes a plurality of fins (e.g., three fins). The plurality of fins are arranged radially around the bearing 135 and equally spaced around the propeller rotation axis L and are fixed to the duct 122. The plurality of fins are provided behind the propeller 132, projecting rearward from the duct 122 (see
As shown in
The duct 152 is a tubular body that extends in the left-right direction and is attached to the hull 200 via a bracket 156. The propeller 154 is a rotating body including a plurality of blades and generates thrust by rotating. The propeller 154 is provided inside the duct 152 in the radial direction and is rotatable around the propeller rotation axis M in the left-right direction. The electric motor has the same configuration as the electric motor 134 described above and is disposed in the duct 152. The propeller 154 is rotated by the power generated by the electric motor. Specifically, the propeller 154 generates a propulsion force to the right when the electric motor rotates in the forward direction and to the left when the electric motor rotates in the reverse direction.
As shown in
Specifically, as shown in
The lowermost end of the first plate 300 is located above the propeller rotation axis L (see
The fixing portion 310 of the first plate 300 is fixed to the duct 122. The fixing portion 310 is the front portion including the front end in the first plate 300 and is fixed to the outer circumference of the duct 122. Specifically, the fixing portion 310 is curved in shape corresponding to the outer circumferential surface of the duct 122. Therefore, the inner surface of the fixing portion 310 is in surface contact with the outer circumferential surface of the duct 122 over the entire circumferential length of the fixing portion 310.
The fixing portion 310 is fixed to the outer circumferential surface of the duct 122 at first fixing positions 312 and second fixing positions 314 (see
The protruding portion 320 is a portion of the first plate 300 that protrudes from the duct 122 in a direction along the propeller rotation axis L (rear side of the duct 122). The protruding portion 320 is provided with a plurality of holes 322 therein. The holes 322 are slits extending along the propeller rotation axis L. The opening width D1 of the slits (see
The holes 322 are arranged symmetrically with respect to the propeller rotation axis L when viewed in the vertical direction (see
In a preferred embodiment, the holes 322 satisfy the following conditions (1) to (5).
As shown in
Specifically, the second plate 350 is, as a whole, a substantially rectangular plate. The second plate 350 is made of a metal such as an aluminum alloy. The entire second plate 350 has a uniform thickness. The second plate 350 is curved along the circumferential direction of the duct 152. The second plate 350 is curved around the propeller rotation axis M. When the duct 152 is positioned lower than the water surface W and the propeller rotation axis M is aligned with the horizontal line (see
Specifically, the second plate 350 includes a fixing portion 360 and a pair of protruding portions 370. The fixing portion 360 is the portion of the second plate 350 that is fixed to the duct 152. The pair of protruding portions 370 are portions of the second plate 350 respectively protruding from the duct 152 in the direction along the propeller rotation axis M (on either side of the duct 152). Each protruding portion 370 is provided with a plurality of holes 352 therein. The holes 352 are slits extending along the propeller rotation axis M. The holes 352 are equally or substantially equally spaced in the circumferential direction of the duct 152.
The boat 10 can move not only forward and backward but also laterally. The lateral movement is a translational movement in which the hull 200 is moved in a direction that includes a left-right component (e.g., to the right or to the right-diagonally backward) while maintaining the longitudinal orientation without turning the hull 200. In a preferred embodiment, the boat 10 is moved laterally by using the propulsion force of the bow thruster 150 in addition to the electric propulsor 110. The boat 10 may be configured to move laterally without using the propulsion force of the bow thruster 150.
The magnitudes of the propulsion force F1 and F2 are set so that the yawing moment about the turning center P due to the propulsion force F1 (hereinafter referred to as “moment”) cancels the moment about the turning center P due to the propulsion force F2. The output of the electric propulsor 110 and bow thruster 150 is controlled according to the amount of operation at the operation device. Specifically, the boat control device sets the target value of the propulsion force F3, the hull target value, according to the amount of operation at the operation device.
First, as shown in
During lateral movement, the fluctuation of the propulsion force of the electric propulsor 110 (see arrow FRa) caused by the sink vortex S1 is particularly pronounced. The sink vortex S1 tends to occur especially on the upstream side of the duct 122 in the right-side electric propulsor 110 (upstream side of the water stream flowing through the duct 122 due to the rotation of the propeller 132, or behind the duct 122 on the right side in
In contrast, the boat 10 of the present preferred embodiment can attenuate the vorticity of the sink vortex S1 generated on the rear side of the duct 122 of the right-side electric propulsor 110 because the first plate 300 is attached to the duct 122 of the right-side electric propulsor 110. That is, the first plate 300 is provided on the upper portion of the duct 122 and extends from the duct 122 in a direction along the propeller rotation axis L. The first plate 300 is provided with a plurality of holes 322 therein. As shown in
Similarly, when the boat 10 moves laterally in the left direction, since the first plate 300 is also attached to the left-side electric propulsor 110, the vorticity of the sink vortex S1 generated on the rear side of the duct 122 of the left-side electric propulsor 110 can be attenuated. Not only when the boat 10 moves laterally but also when the boat 10 moves forward or backward, a sink vortex can occur near the duct 122 of the electric propulsor 110. However, the present preferred embodiment is able to decrease or prevent the reduction in maneuverability of the hull 200 caused by the sink vortex because the first plate 300 is attached to the duct 122.
In addition, since the second plate 350 is attached to the duct 152 of the bow thruster 150 of the boat 10, the vorticity of the sink vortex S1 generated on the right and left sides of the duct 152 can be attenuated. As a result, it is possible to decrease or prevent the reduction in maneuverability of the hull 200 during lateral movement that would occur when the propulsion force F2 generated by the bow thruster 150 is reduced due to the generation of the sink vortex S1 near the duct 152.
In a preferred embodiment, the lowermost end of the first plate 300 is located above the propeller rotation axis L (see
In a preferred embodiment, the first plate 300 is symmetrical with respect to the propeller rotation axis L when viewed in the vertical direction (see
In a preferred embodiment, the first plate 300 is curved along the circumferential direction of the duct 122 (see
In a preferred embodiment, the plurality of holes 322 in the first plate 300 are preferably slits that extend along the propeller rotation axis L. Therefore, for example, compared to a configuration in which the holes 322 are slits extending in a direction that intersects the propeller rotation axis L, the holes 322 are less likely to obstruct the flow of water along the duct 122. Therefore, it is possible to decrease or prevent the reduction in maneuverability of the hull 200 due to the presence of the holes 322. In addition, compared to a plate in which, instead of the slit, a plurality of small holes are arranged side by side in an area corresponding to the entire length of the slit, the number of steps required to manufacturing the plate can be reduced because fewer steps are required to open the holes.
In a preferred embodiment, the plurality of holes 322 are arranged symmetrically with respect to the propeller rotation axis L when viewed in the vertical direction (see
In a preferred embodiment, the separation distance D2 between two holes 322 (slits) adjacent to each other is wider than the opening width D1 of each hole in a circumferential direction of the duct 122 (the alignment direction of the two holes 322) (see
In a preferred embodiment, the fixing portion 310 is fixed to the outer surface of the duct 122 at a first fixing position 312 and a second fixing position 314 (see
The technologies disclosed herein are not limited to the preferred embodiments described above but can be modified into various ways to the extent of not departing from the spirit of the present technology, e.g., the following modifications are possible.
The configuration of the boat 10, the boat propulsion system 100, and the plates 300, 350 in the above preferred embodiments are only an examples and can be modified in various ways. For example, in the above preferred embodiments, the boat propulsion system 100 is provided with a plurality of electric propulsors 110 and the bow thruster 150, but it may be configured with one or three or more electric propulsors 110 or without the bow thruster 150.
In the above preferred embodiments, the electric propulsor 110 is illustrated as the boat propulsor, but the boat propulsor may be an outboard motor, an inboard motor, an inboard/outboard motor, or a jet propulsor. The drive source for these outboard motors or the like may be an electric motor or an internal combustion engine. The electric propulsor 110 may also be configured without the stator fin 133. In the above preferred embodiments, the bow thruster 150 located near the bow 204 of the hull 200 is illustrated as the boat propulsor, but the boat propulsor may be a side thruster located at a position other than the bow 204 (e.g., near the stern 202).
In the above preferred embodiments, a rim-drive type configuration with the electric motor 134 built into the duct 122 is illustrated as the rotator, but the configuration is not limited thereto and may include a drive source provided outside the duct 122 and a transmission mechanism that transmits the power of the drive source to the propeller 132.
In the above preferred embodiments, the first plate 300 is a structural element separate from the duct 122, but the first plate 300 may be an integral portion of the duct 122. Similarly, the second plate 350 may be integral with the duct 152.
Although the first plate 300 (protruding portion 320) is located at a position corresponding to the upper portion of the duct 122, the first plate 300 may also be provided over the entire circumference of the duct 122. In other words, the first plate 300 (protruding portion 320) need only be disposed at a position corresponding at least to the upper portion of the duct 122. Preferably, the upper portion of the duct 122 is provided in the counterclockwise direction from, for example, 45 degrees or 60 degrees to 90 degrees with respect to a reference line (not shown) extending upwardly from the propeller rotation axis L of the duct 122 and in the clockwise direction from, for example, 45 degrees or 60 degrees to 90 degrees with respect to the reference line.
The holes 322 in the first plate 300 and the holes 352 in the second plate 350 are not limited to the slits extending along the propeller rotation axis L and can be slits intersecting (e.g., orthogonally intersecting) the propeller rotation axis L, triangular slits having an opening width wider toward the protruding end of the plate, or round holes or rectangular holes, among others. The plurality of holes 322, 352 in each plate 300, 350 may be of the same shape and size as each other but may also include a plurality of holes that differ from each other in at least one of shape and size, or may be arranged in an uneven pattern. The minimum opening width in each of the holes 322, 352 (opening width D1 described above) is preferably narrower than the separation distance from the nearest other hole (separation distance D2 described above) but may be equal to or wider than the separation distance. The minimum opening width in each hole 322, 352 (opening width D1 above) is preferably wider than the thickness of each plate 300, 350 but may be narrower than the thickness of each plate 300, 350. Furthermore, in the above preferred embodiments, at least some of the plurality of holes 322 in the first plate 300 may not satisfy at least some of the conditions in (1) to (5) described above.
The first plate 300 is not limited to a curved shape but may be flat as a whole. The right portion and left portion of the first plate 300 may be asymmetrical in shape relative to the propeller rotation axis L when viewed in the vertical direction.
The fixing portion 310 of the first plate 300 may be fixed to the duct 122 by a fixing method (e.g., welding) other than the fastening member mentioned above. The fixing portion 310 may be fixed to the inner surface side of the duct 122. The protruding portion 320 of the first plate 300 may protrude not only to the rear side of the duct 122 but also to the front side of the duct 122.
Although the second plate 350 (protruding portion 370) is located at a position corresponding to the upper portion of the duct 152, the second plate 350 may also be provided over the entire circumference of the duct 152. In other words, the second plate 350 (protruding portion 370) need only be disposed at a position corresponding at least to the upper portion of the duct 152. Preferably, the upper portion of the duct 152 is provided in the counterclockwise direction from, for example, 60 degrees to 90 degrees with respect to a reference line (not shown) extending upwardly from the propeller rotation axis M of the duct 152 and in the clockwise direction from, for example, 60 degrees to 90 degrees with respect to the reference line.
The second plate 350 is not limited to a curved shape but may be flat as a whole. The front portion and rear portion of the second plate 350 may be asymmetrical in shape relative to the propeller rotation axis M when viewed in the vertical direction.
While preferred embodiments of the present invention have been described above, it is to be understood that variations and modifications will be apparent to those skilled in the art without departing from the scope and spirit of the present invention. The scope of the present invention, therefore, is to be determined solely by the following claims.
Number | Date | Country | Kind |
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2023-015020 | Feb 2023 | JP | national |