The present invention relates to bobbin fixing devices for rotatably holding a bobbin used in a winding machine or a stranding machine. The present invention also relates to bobbin removing devices for removing a bobbin from a bobbin fixing device which rotatably holds the bobbin used in a winding machine or a stranding machine.
In general, in supplying a wire to a winding machine or a stranding machine, a bobbin fixing device for rotatably holding a bobbin is used so that the wire is drawn while the bobbin on which the wire is wounded is being rotated. Methods for fixing a bobbin include methods using power, such as air or electric power, and manual mechanical methods using, for example, a slot lever, a screw, or a set pin.
The use of the method using air or electric power complicates the structure of the fixing device, resulting in an increase in size and cost of the device. On the other hand, the use of the method using a slot lever, a screw, or a set pin simplifies the structure of the device because power is not needed, thus reducing the cost of the device. Unfortunately, the number of steps for bobbin attachment/removal increases, leading to reduced working efficiency.
For example, a set-pin type bobbin fixing device 150 described in Patent Document 1 requires the following steps: Referring to
The present invention is made in consideration of the above problems and an object of the present invention is to provide a bobbin fixing device capable of fixing a bobbin readily with a simple structure and further provide a bobbin removing device capable of removing a bobbin easily with a simple structure.
To solve the problems, the bobbin fixing device according to the present invention includes a rotating shaft to which a bobbin is attached, a positioning member which is in contact with a first surface of the attached bobbin to position the bobbin in the attaching direction in which the bobbin is attached to the rotating shaft, and movable members, each of which is movable between a projecting position where the movable member projects from the level of the outer surface of the rotating shaft and an inner position inside the level of the outer surface and is in contact with a second surface of the attached bobbin in the projecting position to restrict the movement of the bobbin in the removing direction in which the bobbin is removed from the rotating shaft.
According to the present invention, the bobbin fixing device has the rotating shaft to which the bobbin is attached. The first surface of the bobbin attached to the rotating shaft is in contact with the positioning member to position the bobbin in the attaching direction. The second surface of the bobbin attached to the rotating shaft is in contact with the movable members to restrict the movement of the bobbin in the removing direction. Each movable member is movable between the projecting position where the movable member projects from the level of the outer surface of the rotating shaft and the inner position inside the level of the outer surface. In the projecting position, each movable member is in contact with the second surface of the attached bobbin. During the attachment of the bobbin, each movable member is arranged in the inner position inside the level of the outer surface of the rotating shaft.
In the above-described structure, the movement of each movable member to the inner position enables easier attachment of the bobbin to the rotating shaft. Each movable member is moved to the projecting position after the attachment, thus readily fixing the bobbin to the rotating shaft.
The bobbin fixing device according to the present invention may further include a release member and connecting members. The release member is attached to one end of the rotating shaft and is movable in the axial direction of the rotating shaft. Each connecting member connects the corresponding movable member to the release member so that the movable member moves between the projecting position and the inner position in response to the movement of the release member in the axial direction.
In the above-described structure, the release member attached to the end of the rotating shaft is moved in the axial direction of the rotating shaft, thus allowing each movable member to move between the projecting position and the inner position.
In the bobbin fixing device according to the present invention, each movable member may have an outwardly downwardly sloping outer surface such that the height of projection increases toward the positioning member.
In the above-described structure, during the attachment of the bobbin, the first surface of the attached bobbin presses the sloping outer surface of each movable member, thus easily moving the movable member to the inner position.
The bobbin fixing device according to the present invention may further include a biasing member, a release restricting portion, and projection restricting portions. The biasing member biases the release member away from the rotating shaft and allows each movable member to move to the projecting position. The release restricting portion restricts the movement of the release member away from the rotating shaft. Each projection restricting portion restricts the outward movement of the associated movable member from the projecting position.
In the above-described structure, the biasing member biases the release member away from the rotating shaft but the release restricting portion restricts this movement. Thus, the release member is arranged in the restricted position. The biasing member also allows each movable member to move to the projecting position but each projection restricting portion restricts the outward movement of the associated movable member from the projecting position. Thus, each movable member is arranged in the restricted position.
To solve the above-described problems, the bobbin removing device according to the present invention includes a holding member movable in the axial direction of a rotating shaft of a bobbin fixing device while holding a bobbin attached to the rotating shaft, the bobbin fixing device including the rotating shaft to which the bobbin is attached and movable members, each movable member being movable between a projecting position where the movable member projects from the level of the outer surface of the rotating shaft and an inner position inside the level of the outer surface and being in contact with a surface of the attached bobbin in the projecting position to restrict the movement of the bobbin in the removing direction in which the bobbin is removed from the rotating shaft. The bobbin fixing device includes a movement permitting member that allows each movable member to move to the inner position and keeps the movable member in the inner position until the holding member moves the bobbin in the removing direction by a predetermined distance.
The bobbin removing device with the above-described structure is used for a bobbin fixing device including a rotating shaft to which a bobbin is attached and movable members, each movable member being movable between a projecting position where the movable member projects from the level of the outer surface of the rotating shaft and an inner position inside the level of the outer surface and being in contact with a surface of the attached bobbin in the projecting position to restrict the movement of the bobbin in the removing direction in which the bobbin is removed from the rotating shaft. To attach a bobbin to the bobbin fixing device, the bobbin is moved in the attaching direction in which the bobbin is attached to the rotating shaft while the bobbin is being held. During this movement, each movable member is disposed in the inner position. When the bobbin is arranged to a predetermined fixed position, each movable member is arranged in the projecting position. Each movable member in the projecting position is in contact with the surface of the attached bobbin to restrict the movement of the bobbin, thus fixing the bobbin. To remove the bobbin from the rotating shaft of the bobbin fixing device, the holding member holds the bobbin and the movement permitting member allows each movable member to move to the inner position. This movement enables the bobbin to move in the removing direction. The movement permitting member keeps each movable member in the inner position until the holding member moves the bobbin by a predetermined distance.
The bobbin removing device according to the present invention can readily remove a bobbin, fixed to the rotating shaft, from the rotating shaft without direct manual operation.
In the bobbin removing device according to the present invention, the bobbin fixing device may include a release member attached to one end of the rotating shaft such that the release member allows each movable member to move to the inner position in response to the movement of the bobbin in the attaching direction in which the bobbin is attached to the rotating shaft. The movement permitting member may include a pushing portion for pushing the release member in the attaching direction.
In the above-described structure, pushing the release member through the pushing portion enables the bobbin to move in the removing direction.
In the bobbin removing device according to present invention, the movement permitting member may be mounted on the holding member and be moved to a pushing position, where the pushing portion pushes the release member to arrange each movable member in the inner position, in response to the movement of the holding member to a holding position where the holding member holds the bobbin.
In the above-described structure, the movement permitting member can be moved together with the holding member. The simple structure can be realized.
In the bobbin removing device according to the present invention, the holding member may include outer-edge holding portions capable of holding the outer-edge of a flange of the bobbin in the holding position. Each outer-edge holding portion may have an inwardly downwardly sloping inner surface.
In the bobbin removing device with the above-described structure, to hold the bobbin, the outer-edge holding portions hold the outer edge of the flange of the bobbin. At that time, the pushing portion is moved to the pushing position, thus pushing the release member. This allows the movement permitting member to be located in the inner position. Each outer-edge holding portion has an inwardly downwardly sloping inner surface. Therefore, the bobbin is moved along the sloping surfaces in the removing direction while being held by the outer-edge holding portions. Thus, the bobbin can be easily removed from the rotating shaft while each movable member is kept in the inner position.
In the bobbin removing device according to the present invention, the movement permitting member may have an elastic member retractable in the axial direction, one end of the elastic member being in contact with the holding member, the other end thereof being in contact with the pushing portion.
In the bobbin removing device with the above-described structure, the movement permitting member includes the elastic member. One end of the elastic member is in contact with the holding member and the other end thereof is in contact with the pushing portion. To hold the bobbin through the holding member, the holding member is moved and arranged in the holding position and the movement permitting member is arranged in the pushing position. At that time, the pushing portion pushes the release member while retracting the elastic member. After the bobbin is held by the holding member, the holding member is moved outwardly along the rotating shaft. At that time, the elastic member extends until the holding member is moved to a predetermined position and the pushing portion continues to push the release member. Thus, the bobbin can be easily removed from the rotating shaft while each movable member is kept in the inner position.
As described above, the bobbin fixing device according to the present invention can fix a bobbin readily with a simple structure and the bobbin removing device according to the present invention can remove a bobbin easily with a simple structure.
A bobbin fixing apparatus in accordance with a preferred embodiment of the present invention will now be described below with reference to the drawings. Referring to
The bobbin retainer 30 includes an attaching portion 31, a release button 32, a spring 33, connecting members 34, stoppers 35, and a retainer body 36.
Referring to
Referring to
The release button 32 has a hole 32C opened at the end of the lower portion 32B so that the spring 33 can be arranged in the hole 32C. The retractable spring 33 is arranged in the hole 32C such that the release button 32 is spring-biased in the Y direction in which the release button 32 is away from the rotating shaft 23. The movement in the Y direction of the lower portion 32B of the release button 32 is restricted by the step 36B. The upper portion 32A of the release button 32 protrudes upward from the retainer body 36 while the lower portion 32B is in contact with the step 36B.
The retainer body 36 has three through-holes 36C radially extending from the lower part of the button hole 36A. An inner wall defining each through-hole 36C has a guide groove 36D extending in the radial direction of the retainer body 36. In each through-hole 36C, the connecting member 34 and the stopper 35, serving as a movable member, are arranged.
Each connecting member 34 includes a support 34B fixed to the bottom of the release button 32 and a long arm 34A extending outward in the corresponding through-hole 36C. One end of each arm 34A is pivotably secured to lower part of the corresponding support 34B through a pin N2. The other end thereof is pivotably secured to the corresponding stopper 35 through a pin N1.
Each stopper 35 has a fitting portion 35A, which is arranged above the corresponding arm 34A and fits into the corresponding guide groove 36D of the retainer body 36 such that the fitting portion 35A is movable along the guide groove 36D. In a normal state, an end portion of each stopper 35 projects from the level of the outer surface of the rotating shaft 23 (hereinafter, this position will be called “projecting position P1”). Each stopper 35 has an outwardly downwardly sloping outer surface such that the height of projection from the level of the outer surface of the rotary shaft 23 increases toward the lower side (the positioning member 25). The lower surface of the projecting part of each stopper 35 is shaped along a corner of the bobbin 10. The lower surface thereof has a retaining face 35B and a restricting face 35C. When the retaining face 35B is in contact with the upper surface of the bobbin 10, the retaining face 35B restricts the movement in the Y direction of the bobbin 10 and the restricting face 35C is in contact with the chamfered corner of the bobbin 10.
Methods of attaching and removing the bobbin 10 to/from the bobbin fixing device 20 with the above-described structure will now be described.
To attach the bobbin 10, the bobbin retainer 30 is inserted into a center hole of the bobbin 10. Referring to
When the bobbin 10 is brought into contact with the positioning member 25, as shown in
In the bobbin fixing device 20 according to the present embodiment, when the bobbin retainer 30 is merely inserted into the bobbin 10, the stoppers 35 can easily prevent the bobbin 10 from coming off.
To remove the bobbin 10, the release button 32 is pressed downward. Thus, the supports 34B move downward as shown in
In the bobbin fixing device 20 in accordance with the present embodiment, the bobbin 10 can be easily removed by pressing the release button 32.
In accordance with the present embodiment, a mechanism for moving each stopper 35 between the projecting position P1 and the inner position P2 in response to the upward or downward movement of the release button 32 has been described. The mechanism for moving the stoppers 35 is not limited to the above one. Any other mechanism can be used.
Preferred embodiments of a bobbin removing device according to the present invention will now be described with reference to the drawings.
A bobbin removing device according to a first embodiment of the present invention will now be described with reference to the drawings. Referring to
Referring to
The flange 42B is disc-shaped. The holding arms 44 are attached to the edge of the flange 42B. Each holding arm 44 includes an attaching portion 44A and an outer-edge holding portion 44B. Each attaching portion 44A is attached to the flange 42B and is movable in the direction, shown by the arrow D, parallel to the top surface of the flange 10A of the bobbin 10. Each outer-edge holding portion 44B is L-shaped such that one part of the L-shaped outer-edge holding portion 44B is perpendicular to the flange 10A and the other part thereof is parallel to the attaching portion 44A.
Referring to
The relative positions of the pushing portion 46B and the outer-edge holding portions 44B are determined so that when the outer-edge holding portion 44B of each holding arm 44 is located in a holding position H1 under the flange 10A of the bobbin 10 in the axial direction of the rotating shaft 23, the pushing portion 46B is located in a pushing position H2 where the pushing portion 46B pushes a release button 32 downward.
As for methods of attaching and removing the bobbin 10 to/from the bobbin fixing device 20 with the above-described structure, the method for attaching the bobbin is the same as that described above.
To remove the bobbin 10, the bobbin removing device 40 is moved downward, i.e., in the X direction, thus arranging the outer-edge holding portion 44B of each holding arm 44 in the holding position H1. When the pushing portion 46B is located in the pushing position H2, the downward movement of the bobbin removing device 40 is stopped. In this position, the end of the pushing portion 46B is in contact with the release button 32, so that the release button 32 is pushed in the X direction against the elastic force of the spring 46A through the pushing portion 46B. Consequently, each stopper 35 is retracted to the inner position P2 as shown in
Referring to
When the spring 46A extends to the predetermined state, the pushing portion 46B moves in the direction shown by the arrow Y as shown in
According to the present embodiment, the pushing portion 46B continues to push the release button 32 until the holding arms 44 moves the bobbin 10 to the position where the bobbin 10 can arrange each stopper 35 in the inner position P2. Advantageously, an operator does not have to operate the release button 32. The bobbin 10 can be easily removed from the bobbin fixing device 20.
A bobbin removing device according to a second embodiment of the present invention will now be described with reference to the drawings. The same components and portions as those of the first embodiment are designated by the same reference numerals and a detailed description thereof is omitted.
A bobbin fixing device 20 according to the present embodiment is the same as that according to the first embodiment. Referring to
The flange 52B is disc-shaped. The holding arms 54 are attached to the edge of the flange 52B. Each holding arm 54 includes an attaching portion 54A and an outer-edge holding portion 55. Each attaching portion 54A is attached to the flange 52B and is movable in the direction, shown by the arrow D, parallel to the upper surface of a flange 10A of a bobbin 10. Each outer-edge holding portion 55 is L-shaped. One part of each L-shaped outer-edge holding portion 55 serves as holding part 55A that is perpendicular to the flange 10A and the other part thereof serves as holding part 55B that is parallel to the attaching portion 54A. Each holding part 55B has an inwardly downwardly sloping surface (slope S) which corresponds to part of the inner surface of the shape “L”.
Referring to
The relative positions of the pushing portion 56A and the outer-edge holding portions 55 are determined so that when the outer-edge holding portion 55 of each holding arm 54 is located in a holding position H1 under the flange 10A of the bobbin 10 in the axial direction of the rotating shaft 23, the pushing portion 56A is located in a pushing position H2 where the pushing portion 56A pushes the release button 32 downward.
Methods of attaching and removing the bobbin 10 using the bobbin removing device 50 with the above-described structure will now be described.
The method of attaching the bobbin 10 is the same as that according to the first embodiment. To remove the bobbin 10, the bobbin removing device 50 is moved downward, i.e., in the X direction, thus arranging the outer-edge holding portion 55 of each holding arm 54 in the holding position H1. When the pushing portion 56A is located in the pushing position H2, the downward movement of the bobbin removing device 50 is stopped (refer to
Referring to
According to the present embodiment, while the pushing portion 56A pushes the release button 32, the slope S of each holding part 55B allows the bobbin 10 to move to a position where the bobbin 10 can arrange each stopper 35 in the inner position P2. Advantageously, an operator does not have to operate the release button 32. The bobbin 10 can be easily removed from the bobbin fixing device 20.
Number | Date | Country | Kind |
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2005-303117 | Oct 2005 | JP | national |
2005-352124 | Dec 2005 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/JP2006/320620 | 10/17/2006 | WO | 00 | 5/27/2008 |