Typically, individuals use a towel to dry themselves after taking a bath or shower, swimming in a swimming pool, or finishing an exercise workout. Used towels are often placed in a locker, bag, or other laundry bin. Used towels may appear untidy if not properly stored. Additionally, it is typically necessary to launder used towels so they can be used again.
Many aspects of the present disclosure can be better understood with reference to the following drawings. The components in the drawings are not necessarily to scale, with emphasis instead being placed upon clearly illustrating the principles of the disclosure. Moreover, in the drawings, like reference numerals designate corresponding parts throughout the several views.
The embodiments of the present disclosure relate to a body dryer apparatus that can be used to dry various portions of the human body. Oftentimes, individuals use a towel to dry themselves off in variety of different settings, such as after taking a shower, leaving a swimming pool, or finishing an exercise workout or a sports game. Afterwards, the used towel needs to be laundered for the next use. However, in many cases, used towels can be neglected and left in locker rooms, pool areas, gym bags, and other areas. As such, the neglected towels can make an area appear to be untidy and can be a source of odor in some cases.
The embodiments of the present disclosure are directed to a body dryer apparatus that offers many advantages, as compared to using a towel or in addition to using a towel. The body dryer offers forced, heated air over a relatively large area, suitable to dry the body of an individual. The body dryer can be wall-mounted in locker rooms, swimming pool areas, shower enclosures, and other suitable areas where an individual may need to dry off. The body dryer is extended in length, vertically, and can be used to dry the entire body of an individual. The body dryer also offers a number of different settings to control the volume and rate of forced air, the temperature of the forced air, and the amount of time the body dryer runs before turning off.
The body dryer can be used along with (e.g., before, after, or during) towel drying, or as a substitute for towel drying. The body dryer can also be used for other purposes, such as warming shower enclosures, helping to dry shower enclosures that are wet, or even warming individuals and certain spaces in some cases.
The embodiments can be constructed in a number of different formats or form factors, including modular assembly formats. The modular assembly format of the body dryer simplifies the installation process. Relatively less time is required to install the modular assembly of the body dryer. In one example, the modular assembly can be manufactured and shipped to the installation site in a complete module, between and including 16-inch on-center wooden or metal studs. The modular assembly can be positioned into a section of unfinished wall and secured in place. An electrician can provide electrical connections to the body dryer before the drywall or other wall covering is installed over the modular assembly, and one or more vent louvers of the modular assembly can be installed over the drywall to finish installation of the body dryer.
In the context outlined above, various embodiments of a modular dryer assembly that integrates into a wall structure are described herein. In one embodiment, the modular dryer assembly includes parallel structural members having first and second ends. An air blower is secured between the parallel structural members, for directing an air flow toward the second end of the structural members. A heating chamber receives the air flow from the air blower and exposes the air flow to a heating element. An air duct chamber extends from the heating chamber toward the second end of the structural member. A vent louver structure is attached to the air duct chamber. The vent louver structure is configured to direct the air flow from the air duct chamber to an exterior area.
Turning to the drawings,
As shown, the dryer apparatus 10 is installed behind a wall 12, which can be formed using drywall, wallboard, cement board, or other suitable sheet material used to form walls, with or without tile, glass, or other covering materials installed over the sheet material. The dryer apparatus 10 can be installed in a number of different locations, including in a shower enclosure, in a larger bathroom, in a locker room, in a garage, or in any other area where drying, and particularly body drying, would be helpful to individuals.
Among other components, the dryer apparatus 10 includes a vent louvre 14 installed over the wall 12 and a number of control buttons 16 to control the operation of the dryer apparatus 10. The remaining components of the dryer apparatus 10 are installed and hidden behind (and within) the wall 12. A block diagram representative of the remaining components of the dryer apparatus 10 is provided at the bottom of
The dryer apparatus 10 can be designed to any suitable size and dimensions. As compared to other dryers, such as hand dryers and hair dryers, the dryer apparatus 10 is generally designed to provide forced air 15 over a relatively larger area, such as over the extent or substantial extent of the body of an individual. In that context, the vent louvre 14 can be between about 2-18 inches in width (i.e., from right to left on the page) and between 2-6 feet in height (i.e., from top to bottom on the page), such as 3 feet, 2.5 feet, 3 feet, 3.5 feet, 4 feet, 4.5 feet, 5 feet, 5.5 feet, or 6 feet in height. Thus, when an individual is standing in proximity to the vent louvre 14, the forced air 15 is ejected from the dryer apparatus 10 along the length of the vent louvre 14, to blow against a substantial extent of the body of the individual.
The controller 20 can include an embedded controller, processor, or processing circuit, including memory. The controller 20 can control and direct the overall operation of the dryer apparatus 10, including the operations of the blower 30 and the heating elements 40, based on feedback or control signals from the control panels 50, the sensors 60, and other elements. The controller 20 can be directed by firmware, the execution of computer-readable instructions (i.e., software), or other suitable logic (e.g., including state machine or embedded logic), and be configured through the logic to direct the operation of the dryer apparatus 10 as described herein. In some cases, the dryer apparatus 10 can include a network interface controller, such as a wired or wireless (e.g., WI-FI®, BLUETOOTH®, etc.) interface for data communications. The network interface controller can also be coupled to the controller 20 to control operations of the dryer apparatus 10, to communicate data on the operations or operating status of the dryer apparatus 10, or for other purposes.
The blower 30 can be embodied as one or more blower motors and fan blades or assemblies suitable for driving the forced air 15 though the venting and ducting of the dryer apparatus 10 and, ultimately, through the vent louvre 14. The volume and velocity of the forced air 15 can be directed by the controller 20, based on user input provided at the control panel 50 using the buttons 16. The blower 30 can include one or more single-speed or variable-speed motors, of any suitable type for the application and purpose. The blower 30 can be arranged along with the heating element 40, with intermediary venting and ducting, to direct forced air generated by the blower 30 over the heating element 40 and through the vent louvre 14 as described herein.
The heating element 40 can be embodied as one or more heating elements that convert electrical energy into heat through the process of Joule heating. Electric current, which can be turned on and off through a relay, for example, can flow through the heating element 40, which converts the electric energy into heat. The heating element 40 can include one or more wires, ribbons, fins, or other elements to distribute the current and generation of heat, and can be formed from metal (e.g., nicrhome, kanthal, cupronickel, etc.), ceramic, semiconductor, polymer, or other materials.
The control panel 50 can include the buttons 16, among other interface elements that permit a user of the dryer apparatus 10 to control its operation. The control panel 50 can be designed for both wet and dry operating environments. As examples, the buttons 16 can be capacitive or thin, push-button style buttons under a single, continuous surface of the control panel 50, for easy cleaning and maintenance. The control panel 50 can include buttons to separately control power (i.e., on/off operation), heat (i.e., temperature of the forced air 15), volume of the forced air 15, and time, although other controls are within the scope of the embodiments. The control panel 50 can also include one or more indicator lights, such as light emitting diodes (LEDs) or other lights, to present visual indicators of the current operating state and status of the dryer apparatus 10.
The sensors 60 can include temperature sensors, current sensors, proximity sensors, and other sensors to direct the operation of the dryer apparatus 10. Feedback signals from the sensors 60 can be electrically coupled to the controller 20. As examples, the sensors 60 can include a temperature sensor to provide a temperature feedback signal to the controller 20, to control the temperature of the forced air 15. The sensors can also include current or power draw sensors to provide a power feedback signal to the controller 20, which can be relied upon to monitor the operation of the heating element 40. The dryer apparatus 10 can also include a proximity sensor, in one example, as a type of interlock to control the operation of the dryer apparatus 10. In that case, the dryer apparatus 10 may be operable only if an individual is standing within a certain proximity to the dryer apparatus 10. Other sensors 60 can be incorporated into the control panel to detect fingers manipulating buttons.
Turning to more particular examples,
The dryer apparatus 100 can be constructed as a modular apparatus or assembly and delivered as a single unit to a job site. During installation, the dryer apparatus 100 can be attached to a wall frame, such as between the header and the footer of the framing for a new wall. As examples, the dryer apparatus 100 can be installed in various indoor and outdoor residential and commercial settings, such as in shower enclosures, locker rooms, gym areas, swimming pool areas, spa areas, and other suitable areas.
Referring among
The structural members 103 have a first end 104a and a second end 104b. The structural members 103 can be arranged and positioned in parallel to each other, as shown. The structural members 103 may be spaced apart in a range between 8 inches and 32 inches apart. As one example, the structural members 103 can be about 16 inches apart, similar to typical spacing for wall studs. In some embodiments, the structural members 103 can be embodied as two by four dimensional wood or metal framing. However, the size and relative positioning of the structural members 103 can vary. Further, although the structural members 103 are substantially straight in the illustrated embodiments, the shape of the structural members 103 can also vary. Additionally, the number of structural members 103 used in the dryer apparatus 100 can vary. When installed in a home or other setting, the structural members 103 can be attached to a wall frame of a building structure. For example, the structural members 103 can be secured in place between a top or header frame member, a bottom or footer frame member, and other structural components of a building (see
The blower compartment 106 can be embodied as an area for housing certain components of the dryer apparatus 100, including the components for air intake, generating forced air flow 123a, and heating the forced air flow 123a. In that context, the blower compartment 106 provides an area for mechanical and electrical components of the dryer apparatus 100, such as a blower motor 129, a controller compartment 132 (see
The dryer apparatus 100 also includes an access panel 126 for installation over the blower compartment 106. The access panel 126 encloses the blower compartment 106 to some extent, particularly to the outside of the wall in which the dryer apparatus 100 is installed. The access panel 126 can be formed from metal, plastic, or other suitable materials and forms an enclosure with air intake vents 127. The access panel 126 can be a removable component of the dryer apparatus 100 that provides access to the mechanical components in the blower compartment 106. In one example, the access panel 126 can include magnetic latches 128A and 128B (see
As shown, the blower compartment 106 is positioned in between the structural members 103 and at the first end 104a of the structural members 103. The first end 104a of the structural members 103 is raised relative to the ground or floor when the dryer apparatus 100 is installed. Thus, the blower compartment 106 is positioned to avoid water from reaching the air intake vents 127 at the sides of the access panel 126. As such, the blower compartment 106 will typically be positioned at a relatively high position along the wall, such as near the ceiling. The height of the structural members 103 can be adjusted in order to fit the dimension of the wall frame.
The blower 129 shown in
The controller compartment 132 can include an enclosure for housing certain electrical, mechanical, and electro-mechanical components of the dryer apparatus 100, including the controller 20, a power converter for the controller 20, and the power relays or power semiconductor switches, fuses, and other components. Among other components, the controller 20 can be secured within the controller compartment 132 (see
The dryer apparatus 100 can be electrically connected to power, such as 110V or 220V electric power service at any suitable wattage, and the power converter for the controller 20 can convert this power source to a low voltage (e.g., 12V, 10V, 5V, etc.) power source for the controller 20. The 110V or 220V service can also be regulated (i.e., connected or switched on, disconnected or switched off, or ramped) by power relays or power semiconductor switches electrically coupled between the power service and the blower motor 129 and the heating element 138. The controller 20 can direct the power relays or power semiconductor switches to control the flow of power to the blower motor 129 and the heating element 138 based on user control provided at the control panel 121 and other logic implemented by the controller 20.
The heating chamber 109 of the dryer apparatus 100 can be embodied as a compartment for securing and housing the heating element 138 and for receiving the air flow 123a from the blower motor 129, exposing the air flow 123a to the heating element 138 (see
The air duct chamber 112 provides a fluid passageway for the air flow 123a to travel from the heating chamber 109 to the vent louver structure 118. Although the air duct chamber 112 is shown as having a rectangular shape in
The spacer ring 113 can be embodied as a ring of compressible foam or other material that provides a buffer between the air duct chamber 112 and the vent louver structure 118. The spacer ring 113 can provide a buffer for the reduction of noise, the exclusion of water, maintaining the separation of heat, and for other purposes. The spacer ring 113 can be formed in any suitable dimensions and be positioned at any suitable location on the front surface of the air duct chamber 112. In one example, the spacer ring 113 is larger in peripheral dimensions than the vent louver structure 118.
The spacing structures 115a-d (collectively “the spacing structures 115”) are support structures that are attached and secured between one or more of the structural members 103. The spacing structures 115 can be oriented laterally, at an angle, and in other suitable orientations.
The vent louver structure 118 can be one or more vent structures for the air flow 123b to travel from the air duct chamber 112 to an exterior area beyond the dyer apparatus 100. The vent louver structure 118 can be secured and attached to the air duct chamber 112, as described in further detail below. The vent louver structure 118 has mechanical structures (e.g., fins or blades) for directing the air flow 123b. The mechanical structures of the vent louver structure 118 can direct the air flow 123a from openings of the air duct chamber 112 through the vent louver structure 118. As such, the air flow 123a first travels downward though the air duct chamber 112. Then, the air flow 123a can travel laterally through the openings (e.g., see air duct openings 237 in
The vent louver structure 118 can be embodied as a single structure or multiple segments. The segments of the vent louver structure 118 can be connected to each other and also attached to the air duct chamber 112, as described in further detail below. The vent louver structure 118 can include a number of baffle slots or fins. The vent louver structure 118 also includes a cover plate 114 as shown in
The control panel 121 can include one or more buttons to control the operations of the dryer apparatus 100. The control panel 121 can include a button for adjusting the temperature of the air flow 123b, a button for adjusting the speed of the air flow 123, a button for powering on/off the dryer apparatus 100, a button for setting a timer for the dryer apparatus 100, and other suitable buttons. In some embodiments, the buttons include touch push-button style buttons under a single, continuous surface in order to enable wet fingers to activate the controls. In some embodiments, the control panel 121 can include a display and other visual indicators to indicate the state of various operations related to the dryer apparatus 100.
The heating element 138 can be secured to the interior walls of an upper region 209 of the heating chamber 109. The heating element 138 can be secured in place within the heating chamber 109 using intermediary heat insulators or dampers, vibration dampers, or other offsets to centrally position and separate the heating element 138 from the heating chamber 109. The upper region of the heating chamber 109 has a rectangular shape, and a lower region 212 of the heating chamber 19 has a tapered shape. The width “W” and the depth “D” of the lower region 212 decrease in order to compress the air flow 123a, as it is provided to the air duct chamber 112. As such, the upper area of the lower region 212 has a larger width “W” and depth “D” than the bottom area of the lower region 212. Additionally, the shapes of the various regions of the heating chamber 109 can vary.
With the access panel 126 removed, an operator can access the various components that may require service through an access panel opening 206. For example, the blower motor 129 is accessible through the access panel 126. When the blower motor 129 is removed, the heating element 138 can also be accessed. Accordingly, when the dryer apparatus 100 is installed in a finished wall structure, a service operator does not have to tear into the wall in order to service the components of the dryer apparatus 100.
As shown in
Additionally, the air duct chamber 112 has multiple air duct openings 237. Although only one is visible in
With reference to
As shown in
The control panel 121 includes four buttons 402a-d as shown in
Additionally, buttons 402a, 402b, and 402d have a circle of light emitting diodes (LED) surrounding a respective button. One or more of the LEDs can activate or deactivate to provide a visual indicator of the present setting for the buttons 402a, 402b, and 402d. For example, four LEDs may surround the temperature button 402a. If one LED is activated, it may light up a quarter of a circle around the button 402. It may represent a first or lowest temperature setting for the dryer apparatus 100. After the user selects the temperature button 402a again, a second LED may be activated and the dryer apparatus 100 can cause the heating element 138 to increase in temperature. The second LED and the first LED may cause a half of the circle to be lit. The two LEDs can represent a second temperature setting for the dryer apparatus 101.
The button 402a can incrementally increase or decrease the temperature of the air flow 123b. The button 402a can control or facilitate the regulation of the heating element 138. By way of the heating element 138, the dryer apparatus 100 can regulate a temperature of the air flow 123b in a suitable range for body drying. The button 402b can incrementally increase or decrease the speed of the air flow 123. The speed can be adjusted by controlling the blower motor 129. The button 402d can be used to set an amount of time for the dryer apparatus 100 to be powered on or for the blower motor 129 to generate the air flow 123b. After the set time has expired, the blower motor 129 can stop the air flow 123 or the dryer apparatus 100 can power off.
Next, a general description of some example operations of the various components of the dryer apparatus 100 is provided. An individual that is wet can approach the dryer apparatus 100. The individual can access the control panel 121 and touch the power button 402c for powering the dryer apparatus 100. The activation of the power button 402c can send a control signal to the controller 20 to power on the dryer apparatus 100. In some embodiments, touching the power button 402c causes the blower motor 129 to power on and initiate an air flow 123a before the heating element 138 is activated. Touching the power button 402c again causes the heating element 138 to turn off for a period of time before the blower motor 129 is turned off. In other embodiments, after selecting the power button 402c, a user may have to select the speed button 402b to start an air flow 123a.
After the air flow 123 has started, an individual can adjust a temperature of the air flow 123 by further selecting the temperature button 402a. One or more of temperature LEDs may activate or deactivate to reflect a present temperature setting for the dryer apparatus 100. In some embodiments, the temperature button 402a can provide certain levels or steps of heat increase, such as 10° F. steps. In other cases, the temperature button 402a can be relied upon to increment in smaller steps, such as 5, 2, or 1° F. steps. Additionally, the individual can adjust the speed of the air flow 123 by selecting the speed button 102b. One or more of the speed LEDs may activate or deactivate to reflect a present speed setting for the dryer apparatus 100. The individual can also select the timer button 402d in order to set a period of time for the dryer apparatus 100 to continuously produce the air flow 123. After the time period has expired, the dryer apparatus 100 can cause the blower motor 129 halt the air flow 123. In some embodiments, the expiration of the time period causes the dryer apparatus 100 to power off.
Disjunctive language such as the phrase “at least one of X, Y, or Z,” unless specifically stated otherwise, is otherwise understood with the context as used in general to present that an item, term, etc., may be either X, Y, or Z, or any combination thereof (e.g., X, Y, and/or Z). Thus, such disjunctive language is not generally intended to, and should not, imply that certain embodiments require at least one of X, at least one of Y, or at least one of Z to each be present.
It should be emphasized that the above-described embodiments of the present disclosure are merely possible examples of implementations set forth for a clear understanding of the principles of the disclosure. Many variations and modifications may be made to the above-described embodiment(s) without departing substantially from the spirit and principles of the disclosure. All such modifications and variations are intended to be included herein within the scope of this disclosure and protected by the following claims.
This application claims the benefit of and priority to U.S. Provisional Patent Application No. 63/118,178, filed Nov. 25, 2020, titled “Body Dryer,” the entire contents of which is hereby incorporated herein by reference.
Number | Date | Country | |
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63118178 | Nov 2020 | US |