The disclosure of Japanese Patent Application Nos. 2004-298673 (filed on Oct. 13, 2004) and 2005-264095 (filed on Sep. 12, 2005) including specification, drawings and claims is incorporated herein by reference in their entirety.
A body frame structure for an automotive vehicle is disclosed, and an energy absorption method using such a body frame structure.
In general, longitudinal frame members that extend in the longitudinal direction of a vehicle are provided on both sides of a front compartment in the lateral direction of a vehicle, that is disposed on a front portion of the vehicle body. For example, in a unitized body, a rear portion of a front side member, comprising the longitudinal frame members, extends in the rear direction and the frame members are offset (shifted) downwardly from kick-up portions (buckling points) relative to the front part. (See Laid Open Japanese Patent No. 2004-75021.)
When a collision load is applied to the front side member during a frontal collision of the vehicle, the front portions are bent and deformed upwardly around the kick-up portions, thereby absorbing the collision energy.
However, in the above-mentioned conventional body frame structure, the front portions of the longitudinal frame members are bent and deformed upwardly around the kick-up portion during a frontal collision, and therefore, in order to secure the predetermined amount of collision energy absorption, the bent deformation displacement of the front portions of the longitudinal frame members in the rear direction should be secured, so that the longitudinal dimension of the front compartment becomes longer, and consequently the auto body becomes longer.
A body frame structure limits the bending displacement of the longitudinal frame members in the rear direction during a frontal collision is provided, whereby the absorption of the collision energy is increased.
The body frame structure has at least one longitudinal frame member having a closed section, wherein the front and rear portions are shifted relative to each other in the vertical direction around a kick-up portion, and wherein the front portion is bent and deformed upwardly around the kick-up portion when a collision load is applied to the longitudinal frame member, and at least one bent deforming guide member, which constrains the longitudinal frame member to bend and deform in the lateral direction of the vehicle at the front portion by collision of components of the guide member due to the applied frontal collision load, is provided inside the closed section of the kick-up portion of the longitudinal frame member.
Also, in a collision energy absorbing method using a body frame structure, a vehicle including at least one longitudinal frame member having a closed section is provided so that front and rear portions are shifted relative to each other in the vertical direction around the kick-up portion, in which the front portion is bent and deformed upwardly around the kick-up portion when a collision load is applied to the longitudinal frame member, wherein at least one bent deforming guide member, which constrains the longitudinal frame member to bend and deform in the lateral direction of the vehicle at the front portion by collision of components of the guide members due to the applied frontal collision load, is provided inside the closed section of the kick-up portion of said longitudinal frame members.
Further, in a body frame structure and energy absorbing method, the front portion of the longitudinal frame member is bent and deformed upwardly around the kick-up portion during a frontal collision, and then the front portion is bent and deformed in the lateral direction of the vehicle due to the collision of the bent deforming guide members. Therefore, by the addition of the bent deformation in the lateral direction of the vehicle, the bent deforming disposition of the front portion toward the rear can be limited and at the same time the amount of collision energy absorption can be increased.
Thus, there are a number of advantages and there is no requirement that a claim be limited to encompass all of the advantages.
In addition, the foregoing has outlined rather broadly the features and technical advantages in order that the detailed description of the invention that follows may be better understood. Additional features and advantages will be described hereinafter which form the subject of the claims.
For a more complete understanding, and the advantages thereof, reference is now made to the following description taken in conjunction with the accompanying drawings, in which:
A description will now be given, referring to embodiments thereof. While the claims are not limited to such embodiments, an appreciation of various aspects of the invention is best gained through a discussion of various examples thereof.
Rear ends of the front side rails 2 continue to center side rails 3, respectively, which are positioned in both sides in the lateral direction of the vehicle in a compartment, and far rear ends thereof continues to the rear side rails 4. The transmission cross member 5 is connected between the rear ends of the left and right front side rails 2, and also a pair of left and right diagonal bars 6 is connected in a V-shape to the center portion of the vehicle of the transmission cross member 5, and the front side rails 2 at both sides.
In addition, a bumper reinforcement member 7 that forms a front bumper frame is provided so as to bridge the front edges of the left and right front side rails 2.
The body frame structure 1 is such that, as shown in
In addition, at least one of the front side rails 2 is, as shown in
By providing the kick-up portion K, when a frontal collision load is applied from the front of the front side rail 2, the front portion 2F is bent and deformed upward around the kick-up portion K as a center point of deformation rotation.
In addition, a housing C is provided on the top surfaces of the front side rails 2. A floor panel 8 of the housing C is laid down from the rear portion 2R toward the rear. The front edge of this floor panel 8 stands up as a dash panel 9 so as to separate a compartment F/C and a vehicle interior R.
Here, in the body frame structure according, as shown in
In the collision energy absorbing method, a bent deformation of the front portions 2F in the lateral direction of the vehicle is constrained by colliding parts of the bent deformation guide member 10 with each other during the application of the collision load.
Each of the bent deformation guide members 10 comprises a front guide member 10F and a rear guide member 10R. The front guide member 10F and the rear guide member 10R are provided adjacent to each other around a vertical wall position 9a of the dash panel 9, which is located approximately between these guide members 10F and 10R.
The front guide member 10F comprises, as shown in
In addition, the rear guide member 10R, similar to the front guide member 10F shown in
The bent deforming guide member 10 that comprises the front guide member 10F and the rear guide member 10R is provided such that, as shown in
In other words, the front guide member 10F is provided with the flanges 11a and 11b (see
As shown in
Furthermore, in the present embodiment, the front edge 6a of the diagonal bar 6 is connected to a portion where the rear guide member 10R of at least one of the front side rails 2 is provided, namely, on an outer surface that corresponds to the rear guide member 10R of the inner wall 2a of the front side rail 2.
In the above-mentioned structure, in accordance with the present embodiment, during a frontal collision of the vehicle, the collision load is applied from a bumper reinforcement member 7 to the front side rails 2 as a load in the axial direction. Then, the front part 2F of the front side rail 2 is bent and deformed upwardly by centering around the kick-up portion K, and therefore a buckling is generated at the kick-up portion. Consequently, as shown in FIGS. 5 and 6, the rear end of the front guide member 10F of the bent deforming guide member 10 is displaced toward the rear thereby interfering with the front edge of the rear guide member 10R.
Then, the collision load that is applied to the front portion 2F is retained by the rear guide member 10R via the front guide member 10F, and therefore, as shown in
Consequently, the flexural strength in the vertical direction is increased and the flexural strength of the kick-up portion K that acts as a plasticity hinge is reversed from the vertical direction (Mz) to a lateral direction (Mx), and therefore, the bending in the vertical direction is changed to bending in the lateral direction. By doing so, the bent deforming displacement of the front portion 2F toward the rear direction can be limited, and at the same time, the absorbing rate of the collision energy can be increased.
In addition, as shown in
Therefore, a buckling point B is formed at a portion with a weak flexural strength relative to that of the front and rear guide members 10F and 10R; that is, the front and back of the front and rear guide members 10F and 10R, thereby increasing the absorption of the collision energy.
Since in the present embodiment, the diagonal bar 6 is provided on a portion corresponding to the rear guide member 10R, the front portion of the front guide member 10F becomes a portion with the least strength so as to form the buckling point B.
Therefore, in the body frame structure and the collision energy absorbing method according to the present embodiment, the front portion 2F of the front side rail 2 is bent and deformed upwardly around or at the kick-up portion during a frontal collision, and then the front portions 2F are bent and deformed in the lateral direction of the vehicle due to the collision of the front guide member 10F and the rear guide member 10R of the bent deforming guide members 10.
With the application of the bent deformation in the lateral direction of the vehicle, the bent deforming displacement of the front portion 2F in the rear direction can be limited, and at the same time, the amount of absorption of the collision energy can be increased.
In
In addition, in the present embodiment the bent deforming guide member 10 comprises the front guide member 10F and the rear guide member 10R, which are provided at the front and back around the vertical wall 9a of the dash panel 9, which is located approximately between the guide members, thereby precluding interference of the front portion 2F of the bent and deformed front side rail 2 with the dash panel 9.
Furthermore, the front guide member 10F and the rear guide member 10R are so configured as to be shifted relative to each other at the inner wall 2a and the outer wall 2b, of the front side rails 2, respectively, so that the front portion 2F of the front side rails 2 is securely bent and deformed toward the inside of the vehicle in the lateral direction when the front guide member 10F and the rear guide member 10R interfere with each other.
Still further, the front edge 6a of the diagonal bar 6 is connected to a portion of the front side rail 2 on which the rear guide member 10R is provided, and therefore the supporting reactive force of the rear guide member 10R is increased, thereby securely bending and deforming the front portion 2F of at least one of the front side rails 2. Also, as shown in
In the present embodiment, the front guide member 10F and the rear guide member 10R of the bent deforming guide member 10 are provided at the front and back around the vertical wall position 9a of the dash panel 9, which is located between the guide members. On the other hand, the bent deforming guide member 10, that is, the front guide member 10F and the rear guide member 10R can be positioned in front of the vertical wall position 9a of the dash panel 9.
When the bent deforming guide member 10 is located in front side of the vertical wall position 9a of the dash panel 9, the front portion 2F of at least one of the bent and deformed front side rails 2, also can avoid interfering with the dash panel 9.
In addition, in the present embodiment, the front guide member 10F and the rear guide member 10R comprise, as shown in
In addition, similar effects can be obtained when the positions of the front guide member 10F and the rear guide member 10R are reversed, that is, the front guide member 10F is fixed on the outer wall 2b of the front side rail 2 and the rear guide member 10R is fixed on the inner wall 2a of the front side rail 2, thereby bending and deforming the front portion 2F of the front side rails 2 outwardly in the lateral direction of the vehicle.
The body frame structure according to the present embodiment has, as shown in
When a load in the axial direction (the longitudinal direction) is applied to the front side rail 2 from the front edge during a frontal collision, the front portion 2F of the front side rail 2 is bent and deformed upwardly around the kick-up portion K, and then this front portion 2F is bent and deformed in the lateral direction of the vehicle due to the interference between the rear edge of the front guide member 10F1 and the front edge of the rear guide member 10R1.
Here, in the present embodiment, one of the front guide members 10F1 and the rear guide members 10R1, for example, the front guide member 10F1, has an open side structure with an opening O in a rectangular tube, in which both sides thereof in the lateral direction of the vehicle are open, and the front guide member 10F1 is installed so as to penetrate through the inner wall 2a and the outer wall 2b of the front side rail 2.
The open side peripheral border of the open side structure of the front guide member 10F1 is joined and fixed by using, for example, arc welding on circumferential edges of a through-hole of the inner side wall 2a and the outer side wall 2b of the front side rail 2.
Therefore, the inner wall 2a and the outer wall 2b of the front side rail 2 are connected by the front and back walls of the front guide member 10F1, and at the same time, the top and bottom walls of the front guide member 10F1 are connected to the inner wall 2a and the outer wall 2b so as to be apart from the top and bottom walls of the front side rail 2 at a predetermined interval.
In the body frame structure according to the present embodiment, not only the same effect can be obtained but also, when a variety of harnesses 20 such as pipes or wires are arranged to pass across the front side rail 2 and over the front compartment F/C and vehicle interior R, the harnesses 20 can be arranged in the lateral direction of the vehicle by putting them through the opening of the front guide member 10F1 thereby penetrating through the front side rail 2.
As a result, compared to the case in which the harnesses 20 are arranged to pass between the top wall of the front side rail 2 and the floor panel 8 of the housing C, and to pass across the front side rail 2 in the lateral direction of the vehicle, in the auto body structure according to the embodiment, by taking the ground interference into account, there is no risk that the harnesses 20 will be caught and damaged between the top wall of the front side rail 2 and the floor panel 8 of the housing C, due to the deformation of the front side rail 2 as the result of a vehicle collision.
In addition, the space between the top wall of the front side rail and the floor panel 8 of the housing C can be minimized, thereby allowing easy design of housing C installation.
Further, in the present embodiment, as described above, the open side peripheral boarder of the front guide member 10F1 is joined and fixed to the circumferential edges of the through-holes of the inner wall 2a and the outer wall 2b of the front side rail 2. It has equal durability distribution on both the inner side wall 2a and the outer side wall 2b. In addition, front, back, top and bottom walls of the front guide member 10F1 are approximately perpendicularly joined to these inner wall 2a and the outer wall 2b, and therefore the crushing rigidity of the front side rail 2 where the front guide member 10F1 is provided is increased. In particular, the rigidity of the front side rail in the lateral direction of the vehicle is increased due to the multi-step wall structure with the top and bottom walls of the front side rail 2 and top and bottom wall of the front guide member 10F1. Consequently, not only the bending reaction force in the vertical direction around the kick-up portion K of the front side rail can be improved, but also the bending deformation limitation of the front portion 2F of the above-mentioned front side rail 2, and energy absorption can be increased.
Further, another buckling point where the front side rail 2 is bent and deformed during a vehicle collision is formed on the front edge of the front guide member 10F1, in addition to the above-mentioned kick-up portion K, thereby allowing secure regulation of the vertical bending deformation and the lateral bending deformation of the front side rail 2.
Therefore, in the body frame structure of the third embodiment most of the same effects of the second embodiment can be obtained.
And the rear guide members 10R1 are installed so as to penetrate through the inner side wall 2a and the outer side wall 2b of the front side rail 2.
Also, a bracket 21 for attaching one or more members) is provided on the open side edge portion of the rear guide member 10R1 and projects in the lateral direction of the vehicle.
In the present embodiment, a housing mounting bracket 21a serves as the bracket 21 for attaching a member, and projects in the lateral direction of the vehicle, extending to the outside of the opening in the lateral direction of the vehicle from the rear guide member 10R1 so that the housing C (see
Therefore, the body frame structure of the fourth embodiment can obtain most of the same effects of the second embodiment, and in addition, it contributes to cost reduction because a housing mounting bracket for mounting only the housing is not required. Furthermore, since durability of a portion where the rear guide member 10R1 of the front side rail 2 is high, the supporting durability of the housing C can be increased.
Therefore, this modified example also does not require a cross member mounting bracket for mounting only a bracket, thereby reducing cost, and at the same time, the supporting durability of the transmission cross member 5 can be increased.
The bracket 21 for attaching a member can be provided on the open side edge portion of the front guide member 10F1 in the second embodiment that is shown in
In the above embodiments, although the bent deforming member provided in one of the front side rails is described, the bent deforming member may be provided in each of the side rails. Thus, a number of advantages are provided.
Although only some exemplary embodiments have been described in detail above, those skilled in the art will readily appreciate that many modifications are possible in the exemplary embodiments without materially departing from the novel teachings and advantages. Accordingly, all such modifications are intended to be included within the scope.
Moreover, the body frame structure is described in connection with the above-mentioned embodiments; however, it is not limited to these embodiments and a variety of embodiments can be applied within the extent that they do not deviate from the scope. For example, in addition to the body frame structure 1 of the frame type vehicle, the disclosed technology can be applied to any vehicle as long as it has a longitudinal frame member on at least one side in the lateral direction of the vehicle. The technology can be applied to, for example, the front side member of a unitized body auto body.
Number | Date | Country | Kind |
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2004-298673 | Oct 2004 | JP | national |
2005-264095 | Sep 2005 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/IB05/53358 | 10/12/2005 | WO | 00 | 3/28/2007 |