Bogie lateral movement-limiting system

Abstract

A bogie lateral movement-limiting system capable of effectively restricting the lateral movement of a derailed bogie. The system comprises derailment prevention guards (62a, 62b) laid along the inside of paired left and right rails, and a lateral movement-limiting device (52) installed on the lower part of the bogie (30). The device (52) has a stopper (51) projecting downward at a position between the wheels of the bogie and slidingly contacts with the inner surfaces of the derailment prevention guards (62a, 62b) in case of a derailment of bogie.

Description

TECHNICAL FIELD

The present invention relates to a bogie lateral movement-limiting system, and particularly relates to a bogie lateral movement-limiting system capable of preventing an occurrence of a second disaster by restricting lateral movements of bogies in case of a derailment due to an earthquake or a gust, etc.

BACKGROUND ART

An overturn prevention system has been proposed, which provides at a lower part of an axle box with a stopper device for restraining a vehicle in case of a derailment so that the vehicle is not brought to contact with tracks (rails) and is not displaced in the lateral direction; as a device for preventing a vehicle from overturning in case of derailment due to a natural disaster, such as an earthquake and a gust, by guiding the vehicle to travel on ballast with sleepers or on roadbed, etc. (For example, refer to the Patent Article 1.)

[Patent Article 1] The Japanese Publication Patent No. 3393032

DISCLOSURE OF THE INVENTION

Problems to be Solved by the Invention

However, the turnover prevention system as explained above requires the high strength for the axle box to be attached with the stopper device, therefore, the overall weight of the bogie increases; the riding comfort may be adversely affected as the unsprung weight increases; and, furthermore, the rails may be damaged when passing through a point or a turnout.

In consideration of the above circumstances, the present invention has an object thereof to provide a bogie lateral movement-limiting system capable of effectively restricting lateral movements of a derailed bogie with a simple structure and, particularly, capable of preventing a second disaster by limiting a lateral movement amount of the vehicle body to be within a range of being able to prevent a collision with the opposite train on the double track.

Means for Solving the Problems

The bogie lateral movement-limiting system of the present invention is the system for restricting lateral movements of a bogie when a vehicle traveling on paired right and left rails is derailed. The system comprises a derailment prevention guard device laid inside of the paired rails and a lateral movement-limiting device attached to a lower part of the bogie. The lateral movement-limiting device has a stopper which extends downward from a position inside of wheels of the bogie and is brought to a slide-contact with an inner surface of the derailment prevention device in case of derailment. The stopper is provided within a clearance limit for rolling stock and the derailment prevention guard is provided within a construction gauge. The stopper is adjustable to the downward direction.

A bogie lateral movement-limiting device of the present invention is the device for restricting lateral movements of a bogie by slidingly contacting with a derailment prevention guards laid inside of paired rails in case of a vehicle derailment. The lateral movement-limiting device comprises a stopper which is attached to a lower part of the bogie and has a projection extended downward from a position inside wheels of the bogie, and the projection is brought to a slide-contact with an inner surface of the derailment prevention guard device in case of derailment. The bogie lateral movement-limiting device comprises an attachment for the stopper provided to a lower part of the bogie and the stopper provided to the attachment, and the stopper is adjustable to the downward direction of the projection thereof. Furthermore, in the bogie lateral movement-limiting device, the stopper is attached to a lower part of the bogie to be able to adjust the vertical position of the projection thereof.

A derailment prevention guard device of the present invention is a pair of right and left derailment prevention guard devices laid respectively along inside of paired rails for restricting lateral movements of a bogie by slidingly contacting with a stopper of a lateral movement-limiting device attached to a lower part of the bogie in case of the vehicle derailment. The derailment prevention guard device comprises a fixing member to be attached to the right and left side of sleepers and a T-shaped guard member attached to an upper part of each fixing member. Heights of the guard members are set to be same or slightly higher than the top of the rails.

Effects of the Invention

According to the bogie lateral movement-limiting system of the present invention, it is easy to provide the stopper within the clearance limit for rolling stock and to provide the derailment prevention guard device within the construction gauge. Also, the derailment prevention guard functions to prevent wheels from being derailed, and, when the wheels are derailed by climbing over the derailment prevention guard, the stopper slidingly contacts with the inner side of the derailment prevention guard and lateral movements can be restricted without interfering traveling of the vehicle. Furthermore, by providing the stopper within the clearance limit for rolling stock gauge and providing the derailment guard within the construction gauge, these stoppers and guards do not interfere the normal traveling of the vehicle. Moreover, by setting a downward projection amount of the stopper adjustable, it is also possible to compensate the wheel wear easily.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 A plan view showing an embodiment of a driving bogie used in the bogie lateral movement-limiting system of the present invention.

FIG. 2 A side view of FIG. 1.

FIG. 3 A front view of FIG. 1.

FIG. 4 A side view showing a schematic illustration of a driving bogie wherein the first embodiment of the bogie lateral movement-limiting device of the present invention is applied.

FIG. 5 A front view showing the first embodiment.

FIG. 6 A front view showing the first embodiment when derailed.

FIG. 7 A front view showing a key part of the first embodiment.

FIG. 8 A sectional view along the line 8-8 in FIG. 7.

FIG. 9 An explanatory view showing a derailed vehicle and a not-derailed vehicle traveling on the opposite directions on a double track.

FIG. 10 A front view showing a key part of a second embodiment.

FIG. 11 A sectional view along the line 11-11 in FIG. 10.

FIG. 12 A side view showing a schematic illustration of a driving bogie wherein a third embodiment is applied.

FIG. 13 A front view of the third embodiment.

FIG. 14 A front view showing a key part of the third embodiment.

FIG. 15 A sectional view along the line 15-15 in FIG. 14.

FIG. 16 A sectional view along the line 16-16 in FIG. 14.

FIG. 17 A side view showing a schematic illustration when the third embodiment is applied to a trailing bogie.

FIG. 18 A front view of FIG. 17.

FIG. 19 A front view showing a key part of a fourth embodiment.

FIG. 20 A sectional view along the line 20-20 in FIG. 19.

FIG. 21 A side view showing a schematic illustration of a driving bogie wherein a fifth embodiment is applied.

FIG. 22 A front view of the fifth embodiment.

DESCRIPTION OF REFERENCES

• • 30 . . . bogie
  • 31 . . . bogie frame
  • 31 a, 31b . . . side beam
  • 31 c, 31d . . . cross beam
  • 32 . . . traction motor
  • 35 . . . wheelset
  • 36 a, 36b . . . wheel
  • 43 . . . carbody
  • 43 a . . . underframe
  • 44 . . . traction device
  • 45 . . . link bracket on carbody
  • 46 . . . link bracket on bogie
  • 47 . . . link
  • 48 a, 48b . . . pin
  • 49 a, 49b . . . rubber bush
  • 50 a, 50b . . . bolt
  • 51 . . . stopper
  • 52 . . . lateral movement-limiting device
  • 51 a . . . base portion
  • 51 b . . . projection
  • 51 c . . . sliding-contact portion
  • 51 d . . . serration face
  • L . . . clearance limit for rolling stock
  • M . . . lateral movement-limiting width

BEST MODE FOR CARRYING OUT THE INVENTION

FIG. 1 to FIG. 3 show an embodiment of a driving bogie used in the bogie lateral movement-limiting system of the present invention: wherein FIG. 1 is a plan view, FIG. 2 is a side view and FIG. 3 is a front view. A bogie 30 shown in the present embodiment is a bolsterless bogie for motor car. In the bogie 30, two side beams 31a and 31b being in parallel with right and left rails 60a and 60b and two cross beams 31c and 31d being in parallel with sleepers 61 compose a bogie frame 31 having a general H shape in a plan view. A traction motor 32 is fixed to each of the cross beams 31c and 31d. A rotation force of each of the traction motors 32 is transferred to a wheelset 35 and right and left wheels 36a and 36b via a flexible coupling 33 and a gear unit 34. On both end portions of the side beams 31a and 31b, axle boxes are provided to support both end portions of the wheelset 35. Axle springs 39 are provided between each axle box 37 and the side beams 31a and 31b. The cross beams 31c and 31d are provided with disc brake devices 40 in accordance with the respective wheels 36a and 36b. Each of the disc brake devices 40 is provided with a wheel tread cleaning device 41 to clean the tread of each of the wheels 36a and 36b. On the bogie frame 31, a carbody 43 is mounted via bolster springs 42 and 42, and the bogie 30 and the carbody 43 are connected together by a means of traction device 44 for transmitting a driving force and a braking force.

The traction device 44 is, as shown in FIG. 4, a single-link type, wherein one link 47 connects between a link bracket on carbody 45 attached to a bottom of the underframe 43a of the carbody 43 and a link bracket on bogie side 46 attached to a bracket 31f on cross beam 31c. Both end portions 47a and 47b of the link 47 are formed to be ring shapes. In the ring portion of one end portion 47a, a rubber bush 49a provided to a pin 48a in the horizontal direction is force-fitted. The pin 48a is firmly fixed to a lower end of the link bracket on carbody 45 with bolts 50a to be in parallel with the sleepers 61. In the ring portion of the other end 47b, a rubber bush 49b provided to the pin 48b in the horizontal direction is force-fitted. The pin 48b is firmly fixed to the end 46a of the link bracket on bogie 46 by bolts 50b to be in parallel with the sleepers 61. The link bracket on bogie 46 is attached with a lateral movement-limiting device 52 having a stopper 51 extended downward.

Along inside of the right and left rails 60a and 60b, derailment prevention guards 62a and 62b are provided. The derailment prevention guards 62a and 62b can be provided to the whole length of the railway, however, particularly, it is preferable that they are provided in a high-speed traveling section. The derailment prevention guards 62a and 62b comprise fixing members 64a and 64b attached to right and left of a concrete roadbed on a slab track or the sleepers 61 on a ballasted track and T-shaped guard members 65a and 65b attached to upper parts of the fixing members 64a and 64b. Heights of the guard members 65a and 65b are set to be same or slightly higher than the top of the rails 60a and 60b.

In case the wheel 36b on one side floats and a flange of the wheel 36b is about to climb over the rail 60b due to shakes by an earthquake, etc., as a result that the inner surface of the other wheel 36a slidingly contacts with the rail-side portion 66a of the guard member 65a, derailment of the wheel 36a to the inner side of the track is prevented and the flange of the wheel 36b is prevented from going over the rail 60b. As a result, the wheels 36a and 36b are prevented from being derailed from the rails 60a and 60b without interfering with the vehicle running.

In case the flange of one wheel 36b goes over the rail 60b and the other wheel 36a goes over the derailment prevention guard 62a to the derailment due to a big shake, it is formed that a side surface of the stopper 51 slidingly contacts with a inner portion 67b of the guard member 65b to restrict further movement of the bogie 30 in the derailment direction without interfering with the vehicle running. According to this lateral movements of the derailed bogie 30 are limited, and derailment to be out of the track outside and an overturn of the vehicle can be prevented, and as a result a second disaster caused by the derailment can be prevented.

The first embodiment of the bogie lateral movement-limiting device of the present invention is explained with reference to FIG. 4 to FIG. 9. Note that identical components as those shown in FIG. 1 to FIG. 3 are given identical reference numbers respectively and detailed explanations thereon are omitted in the following description. The lateral movement-limiting device 52 of the first embodiment comprises an attachment for the stopper 70 firmly fixed to the link bracket on bogie 46 and the stopper 51 attached to the lower part of the attachment 70. The attachment 70 extends arms 70b and 70b to both sides from the upper part of the base 70a, formed by a square-shaped plate. The distance between the two arms 70b and 70b is slightly longer than a width of the rubber bush 49b. On the side of the link bracket of the bogie of upper side of the two arms 70b and 70b, attachment for mounting on the link bracket on bogie 70c and 70c are provided. On each of the attachment for mounting on the link bracket 70c, a concave groove 70d is provided to fit the entire pin 48b on the part of the tip 46a of the link bracket on bogie 46. The concave groove 70d has a rotation stopper on upper side 70e and another rotation stopper on lower side 70f so that the entire pin 48b and a part of the tip 46a of the link bracket on bogie 46 are fit therein.

On a back of the concave groove 70d, a bolt hole 70g is formed for the bolt 50b to insert. The entire pin 48b and a part of the tip 46a of the link bracket on bogie 46, fitted in the concave groove 70d, are firmly fixed to the two arms 70b by the bolt 50b inserted to the bolt hole 70g. On both sides of the base portion 70a, bolt holes 70h and 70h being long in the vertical direction are formed. On both sides of the stopper attaching surfaces of the base portion 70a, square-shaped stopper fixing portions 70j and 70j, having an engagement portion 70i having lateral serrations (grooves and ridges) are provided. Between the stopper fixing portions 70j and 70j, a guide groove 70k is formed in vertical direction.

The stopper 51 is formed to have a T-shape by a square-shaped base portion 51a and projections 51b extended downward from the center of the base portion 51a. At the center of the base portion 51a, a sliding-contact portion 51c, guided to the guide groove 70k, is provided to extended to the direction of the attachment. On both sides of the sliding-contact portion 51c, mounting faces 51d and 51d having lateral serrations are formed to be engaged with the engagement portion 70i. On the mounting faces 51d and 51d of the base portion 51a, bolt holes 51e and 51e for bolts 71 and 71 to mount the stopper 51 to the attachment 70 are formed corresponding to the bolt holes 70h and 70h.

In the state where the mounting face 51d is engaged with a preset position of the engagement portion 70i and the projection 51b is brought to protrude downward with a preset amount, the stopper 51 is integrated by inserting the bolt 71 through the bolt hole 51e and 70h and tightening it with a nut 71a. The integrated stopper 51 is attached to the link bracket on bogie 46 by fitting the end portion of the pin 48b and a part of the tip 46a of the link bracket on bogie 46 respectively in the concave groove 70d, inserting the bolt 50b in the bolt hole 70g and 48c of the pin 48b, and tightening with a female screw hole 46b provided to the link bracket on bogie 46.

For example, in case that one wheel 36b goes over the rail 60b and the other wheel 36a goes over the derailment prevention guard 62a to result in derailment due to a big quake, a side face of the stopper 51 slidingly contacts with the track inner portion 67b of the guard member 65b and the bogie 30 is restricted not to move to the derailment direction any more without interfering traveling of the vehicle.

An explanation will be made, with reference to FIG. 9, on states of the derailed vehicle in the case where the stopper 51 slidingly contacts with the guard member 65b to restrict the bogie 30 not to move to the derailment direction any more without interfering traveling of the vehicle as explained above and a not-derailed vehicle. Since the lateral movement limiting width M can be set based on a relationship of a position of the track inner portion 67b of the guard member 65b and a position of the side face of the stopper 51, it is preferable that a distance between the track inner portion 67b and the side face of the stopper 51 is set to be about ½ of an interval of carbodies 43 of a trains running on a double track section. For example, when a distance between centers of tracks of the double track is 4200 mm at minimum in a straight section and a width of the clearance limit for rolling stock is 3400 mm, an actual width of the carbody is about 3380 mm; therefore, an interval between carbodies in the train coming from the opposite direction becomes about 820 mm. Accordingly, by setting the lateral movement limiting width M to 410 mm or narrower, a collision between the trains running in the opposite directions can be prevented even if both of the vehicles passing each other on double track are derailed to the inner direction, furthermore, even if the derailed carbodies slightly tilt inside; so that a second disaster caused by a collision of the derailed carbodies can be prevented.

Since the lateral movement-limiting device 52 has bolt holes 70h on the attachment 70, a vertical position of the stopper 51 can be easily adjusted. Also, when a wheel diameter becomes smaller due to the wheel turning, by changing the attaching position of the stopper 51 to be higher with respect to the attachment 70, the stopper 51 can be prevented from projecting downward to be lower than the clearance limit for rolling stock L.

Furthermore, since the attachment 70 and the stopper 51 are connected by means of the engagement portion 70i and the serration face 51d and the sliding-contact portion 51c is guided to the groove 70k, positional deviation of the stopper 51 due to vibration during running etc. can be surely prevented. In addition, when the stopper 51 slidingly contacts with the derailment prevention guard in case of derailment, a load imposed on the stopper 51 can be surely reacted on the engagement faces between the engagement portion 70i and the serration face 51d and on the contact faces between the sliding-contact portion 51c and the guide groove 70k.

Also, by attaching the lateral movement-limiting device 52 to the link bracket on bogie 46 used for the single-link type traction link, the projection 51b of the stopper 51 can be easily provided at the center position between the wheels; so that one lateral movement-limiting device 52 is effective for derailment in both directions to the right and to the left. Furthermore, as far as the same type bogies are used, the same lateral movement-limiting device can be installed to both the driving bogies and trailing bogies because the same shapes of link bracket are provided to trailing bogies without traction motors; so that the number of parts can be reduced and maintainability can be improved.

Particularly, as far as a single-link type traction link is used on the bogies, the lateral movement-limiting device having the configuration as explained above can be installed easily to the existing bogies without additional member for attaching the stopper device because the existing bogies also have the same attaching structure for the link bracket on bogie and the pin. Also, by fitting the pin 48b and a part of the tip 46a of the link bracket on bogie 46 in the concave groove 70d of the attachment 70 and tightening together by using bolts 50b, a load when lateral movements of the bogie are limited can be received by the pin 48b and the link bracket on bogie 46.

A second embodiment of the lateral movement-limiting device of the present invention is explained with reference to FIG. 10 and FIG. 11. Note that, in the following explanations, identical components as those shown in the above first embodiment are given identical reference numbers and detailed explanations thereon are omitted.

In the lateral movement-limiting device 52 of the second embodiment, the arm 70b is fixed between the tip 46a and the pin 48b by using the bolts 50b by placing the arm 70b of the attachment 70 between tip 46a of the link bracket on bogie 46 and the pin 48b. An upper side rotation stopper 70e and a lower side rotation stopper 70f are provided above and beneath the mounting portion of the tip 46a of the arms 70b. Liners 80 inserted between the lower side rotation stopper 70f and the bottom surface of the tip 46a is fixed to a bracket 70m hanging laterally from the lower side rotation stopper 70f. The engagement portion 70i on the base portion 70a of the attachment 70 and the engagement face 51d of the base portion 51a of the stopper 51 is connected by means of serrations. Other configurations are almost the same as those in the first embodiment. Note that a means of fixing the tip 46a of the link bracket on bogie 46 and the pin 48b to the attaching arm 70b can be made more compact in the second embodiment comparing with that in the first one.

A lateral movement-limiting device in a third embodiment is explained with reference to FIG. 12 to FIG. 18. FIG. 12 to FIG. 16 show an example of applying to a driving bogie and FIG. 17 and FIG. 18 show an example of applying to a trailing bogie. In FIG. 12 to FIG. 16, this lateral movement-limiting device 52 fixes the stopper 51 to stopper attaching portions 46c and 46c by bolts 71 and 71, wherein tips 46a and 46a of the link bracket on bogie 46 are extended and both of the extended portions are used as the stopper attaching portions 46c and 46c. At the tip portions 46a and 46a, the pins 48b and 48b are fixed by bolts 50b and 50b. In the stopper attaching portion 46c, an engagement portion 46b and a female screw hole 46e for tightening the bolt 71 are provided on the stopper device attaching face.

The stopper 51 is formed to be a Y-shape by a pair of attaching arms 51f and 51f extended upward to be attached respectively to both of the stopper attaching portions 46c and 46c and a projection 51b extended downward. At an upper part of each of the attaching arms 51f, a bolt hole 51g being long in the vertical direction is provided for a bolt 71 to be inserted therein, and a face on the side of the stopper attaching portion has an engagement face 51h formed thereon.

As explained above, the number of bolts for fixing the stopper 51 can be reduced comparing with that in the first example by attaching the stopper 51 to the stopper attaching portion 46c formed by extending the both side portions of the link bracket on bogie 46. Furthermore, space between the attaching arms 51f and 51f can be widened, so that strength and stability of the stopper 51 can be improved.

In the same way as in the both of the embodiments explained above, positional deviation between the stopper attaching portion 46c and the stopper 51 is prevented by the engagement, and a vertical position of the stopper 51 can be adjusted by the bolt hole 51g.

An example of applying the lateral movement-limiting device of the third embodiment to a trailing bogie is explained with reference to FIG. 17 and FIG. 18. The lateral movement-limiting device 52 is provided to a bracket 31g of a cross beam 31c of the trailing bogie. The reference number 31h indicates a bracket for braking gear of trailing bogie. The shape and configuration, etc. of the lateral movement-limiting device 52 are the same as those in the third embodiment shown in FIG. 12 to FIG. 16.

A lateral movement-limiting device of a fourth embodiment is explained with reference to FIG. 17 and FIG. 18. The lateral movement-limiting device 52 in this embodiment is made by dividing the stopper in the third embodiment into two members structure: An attachment for the stopper 70 and the stopper 51. The attachment 70 comprises a base portion 70a and attaching arms 70b and 70b. The stopper 51 comprises a base portion 51a and a projection 51b. The attachment 70 is mounted by fixing the attaching arms 70b and 70b using bolts 72 and 72 with tip portions of the stopper attaching portions 46c and 46c fitted in the concave grooves 70d and 70d. The base portion 70a of the attachment 70 has bolt holes 70h and 70h being long in the vertical direction for the bolts 71 and 71 to be inserted, and an engagement portion 70i is formed around each of the bolt hole 70h. The engagement portion 70i connects with the engagement face 51d of the stopper 51, and the stopper 51 is fixed to the attachment 70 by bolts 71. Since the stopper 51 and the attachment 70 are in serration engagement, vertical position is easily adjusted.

A lateral movement-limiting device of a fifth embodiment is explained with reference to FIG. 19 and FIG. 20. The lateral movement-limiting device 52 is mounted to a stopper attaching portion 31e provided to the bracket 31f by bolts 71. Note that the traction motor 32 is supported by the cross beam 31c via the attaching bracket 31f.

A stopper 90 of the lateral movement-limiting device 52 is formed to be an L-shape and comprises a longitudinal attaching arm 90a corresponding to the stopper attaching portion 31e and a projection 90b extended downward from one end of the attaching arm 90a. The stopper 90 is fixed to the stopper attaching portion 31e by bolts 71 so that the projection 90b is arranged at the center portion in lateral direction.

As explained above, in the case of a driving bogie provided with a traction motor 32, a stopper can be attached to the traction motor 32 or an attaching frame thereof, etc. Note that, while a detailed illustration are omitted, by providing an engagement portion on contact faces of the stopper attaching portion 31e and the attaching arm 90a, respectively, in the same way as explained above, positional deviation of the stopper 90 can be prevented. A position of the stopper 90 in the vertical direction can be adjusted by providing long bolt holes on the attaching arm 90a or the stopper attaching portion 31e.

Note that, in each embodiment, even though it is possible to provide a derailment prevention guard for preventing derailment of a wheel and a derailment prevention guard for the stopper separately and to install them on the different positions, required cost such as construction and installation can be reduced by giving both of the functions to one derailment prevention guard as explained above. Also, any type the structure of the bogie may be applied, the stopper may be shaped according to the structure of each type of bogies, and similar stoppers may be provided at several positions.

Claims

1. A bogie lateral movement-limiting system for restricting lateral movement of a bogie during derailment of a vehicle traveling on paired rails, the system comprising: a derailment prevention guard device laid along inside of the paired rails within construction gauge; and,a lateral movement-limiting device attached to a lower part of the bogie;wherein the lateral movement-limiting device has a stopper extending downward from a position inside of wheels of the bogie and within the clearance limit for rolling stock, the stopper being positioned proximate a midpoint of the bogie in the width direction such that interference of the stopper and the derailment prevention guard device is prevented during normal operations, but sliding contact of the stopper and an inner face of a derailment prevention guard is allowed upon derailment.

2. A bogie lateral movement-limiting system of claim 1, which consists of a single stopper.

3. The bogie lateral movement-limiting system as set forth in claim 1, wherein the stopper is adjustable in a downward projection amount thereof.

4. The bogie lateral movement-limiting device as set forth in claim 1, comprising an attachment for the stopper provided to a lower part of the bogie and the stopper being mounted on the attachment; wherein the stopper is adjustable in a downward projection amount.

5. The bogie lateral movement-limiting device as set forth in claim 1, wherein the stopper is attached to a lower part of the bogie and is adjustable in a downward projection amount.

6. The bogie lateral movement-limiting device as set forth in claim 1, wherein the derailment prevention guard device comprises fixing members to be attached to right and left sides of sleepers and a T-shaped guard member attached to an upper part of each of the fixing members; and heights of the guard members are set to be same or slightly higher than a top of the rails.