This invention relates, in a first aspect thereof, to a boiler service and maintenance (BSM) valve for use in flushing and descaling a system, in particular a water heating system. In a second aspect thereof, the invention relates to a modified water heating system incorporating such boiler service and maintenance valves. In a third aspect thereof, the invention relates to a method of servicing a modified water heating system incorporating such boiler service and maintenance valves.
The term “water heating system” as used herein is intended to encompass substantially all kinds of domestic and commercial water heating systems and water-based central heating systems.
Increasing improvements in technology and servicing procedures, together with a growing awareness of environmental and cost concerns have led to a desire amongst consumers to maintain water heating system apparatus, such as boilers, rather than replacing them at regular intervals. Conventional domestic and commercial water heating systems however only provide limited access for maintenance. Gaining access to the system requires a large amount of time for the engineer and thus high costs.
At present, the domestic boiler industry in particular wastes a great deal of money due to incorrect service procedures. Boilers need regular services, to prevent the boiler and associated water heating system from scaling or silting up due to impurities in the liquid used, usually water. However, there is currently no generally accepted means of servicing boilers without removing parts of the boiler and/or power flushing, which can be costly.
Due to the configuration of conventional water heating systems, it is also generally not possible to flush the boiler separately from the domestic heating system (i.e. the pipes and radiators) and vice versa.
Previous attempts to address the above issues, include the following:
U.S. Pat. No. 7,621,295 (Reck) discloses a fluid isolation valve having a valve body with a first fluid flow port, a second fluid flow port and a fluid drain port with a valve in the fluid drain port. The valve body also defines a fluid flow channel, a drain flow channel and a valve portion, wherein the valve portion is disposed in the valve body to be communicated with the first fluid flow port, the second fluid flow port and the fluid drain port. A flow diversion device is also provided and is disposed within the valve portion. The flow diversion device is configurable between a first configuration and a second configuration, such that when the flow diversion device is in the first configuration the first fluid flow port is communicated with the second fluid flow port. Consequently, when the flow diversion device is in the second configuration the first fluid flow port is communicated with the fluid drain port. The fluid flow can be decreased or stopped by use of the valve within the fluid drain port.
U.S. Pat. No. 7,681,596 (Reck) discloses a fluid isolation valve comprising: a valve body, said valve body having a first fluid flow port, a second fluid flow port and a fluid drain port, wherein said valve body defines a fluid flow channel, a drain flow channel and a valve portion, said valve portion being disposed to be communicated with said first fluid flow port, said second fluid flow port and said fluid drain port; and a flow diversion device disposed within said valve portion, said flow diversion device being configurable between a first configuration and a second configuration, such that when said flow diversion device is in said first configuration said first fluid flow port is communicated with said second fluid flow port and when said flow diversion device is in said second configuration said first fluid flow port is communicated with said fluid drain port.
U.S. Pat. No. 7,849,877 (Tan) discloses a diverter valve which may include a body portion and a lid portion. The lid and body portions may define a fluid chamber. The lid portion may include a first stop and a second stop. A closure member may at least partially be received within the fluid chamber. A movable member, such as a handle, may be operatively associated with closure member. The movable member may be selectively movable relative to the lid portion between the first and second stops. A stop member may be selectively positioned on the lid portion. When positioned between the first and second stops, the stop member may limit movement of the movable member to between the stop member and one of the first and second stops. The first stop, the second stop, or both, may also comprise a stop member.
The present invention seeks to address the above described issues, and further to develop the teachings of the above discussed prior art by providing an improved boiler service and maintenance (BSM) valve and method of use thereof.
According to a first aspect of the present invention there is provided a boiler service and maintenance valve comprising a body having a first connector and a second connector, each adapted for connection to a conduit of a water heating system, and a separate flush entrance, the body further comprising a valve member arranged for movement between at least a first open position for opening the flush entrance and a closed position for closing the flush entrance, wherein the first open position allows fluid communication between the flush entrance and at least one of the first and second connectors, and said closed position allows fluid communication between the first connector and the second connector.
In preferred embodiments of boiler service and maintenance valve according to the first aspect of the present invention, the first open position allows fluid communication between the flush entrance and the first connector only. The valve member is preferably further arranged for movement to a second open position, allowing fluid communication between the flush entrance and the second connector only. In certain embodiments, the valve member may preferably be further arranged for movement to a third open position, allowing fluid communication between all three of the flush entrance, the first connector, and the second connector.
Movement of the valve member from one position to another may be effected by an actuator. Said actuator may comprise a manually-operable actuator, such as a lever. Alternatively, the actuator may comprise an electrically-operable actuator. In some embodiments, the electrically-operable actuator may be activated by a local or remote actuation. The remote actuation may be initiated by a remote device, for example using wireless connectivity or inter-machine operability such as Bluetooth® connectivity.
The valve member may preferably comprise an internal ball valve. The ball valve is preferably enclosed internally within the body and comprises a plurality of apertures arranged in a configuration such that, upon selective rotation of the ball valve, said apertures are oriented so as to enable at least the first open position and the closed position. In the preferred embodiments described above, selective rotation of the ball valve orients said plurality of apertures so as also to enable the second open position, and preferably also the third open position. The actuator is operated from one position to another so as in turn to rotate the ball valve from position to position as described above.
The body may comprise a plurality of faces and is preferably cuboid, having six faces. The first and second connectors are preferably provided on first and second opposed faces. A third face, generally orthogonal to said first and second faces, preferably houses the flush entrance. The actuator may be provided either on a fourth face opposed to said third face, or alternatively on a fifth or sixth faces arranged generally orthogonally to said third face. In some embodiments, one of the fourth, fifth and sixth faces, which does not house the actuator, may house an access port for a filling loop. At least one of the fourth, fifth and sixth faces, which does not house the actuator or the filling loop access port, may be formed as a blank face.
The first and second connectors are each adapted for connection to a conduit of a water heating system. The conduit will preferably be a pipework member of said water heating system, such as a flow or return pipe connected to a boiler. To enable said connection, the connectors preferably comprise external screw-thread connector shafts, olives, and internal screw-thread nuts.
The boiler service and maintenance valve is preferably formed primarily of metal, such as copper, or an alloy thereof. The actuator and/or filling loop access port preferably each comprise a resiliently deformable washer, so as to limit egress of pressurised fluid in relation to moveable parts. Similarly, the flush entrance, and/or the first and second connectors, preferably each comprise a resiliently deformable gasket, so as to limit fluid egress when connected or sealed.
The flush entrance may be sealed by a cap, when access to the heating system via the flush entrance is not required. As will be appreciated from the foregoing, when the valve member is in the first or second open positions, fluid communication between the first connector and the second connector is prevented. Sealing the flush entrance when the valve member is in the first or second open positions thus effectively isolates the part of the water heating system connected to the first connector from the part of the water heating system connected to the second connector. This can be utilised, for example, to enable a boiler to be removed or replaced without draining the entire water heating system.
The boiler service and maintenance valve according to the first aspect of the present invention may be permanently installed in a conduit of a water heating system to provide easy access to the main pipework thereof. More preferably, a pair of boiler service and maintenance valves according to the first aspect of the present invention may be permanently installed in different conduits of said water heating system. Most preferably, one member of said pair of boiler service and maintenance valves may be permanently installed in a flow pipe of a water heating system, and the other member of said pair may be permanently installed in a return pipe of said heating system.
Therefore, according to a second aspect of the present invention there is provided a modified water heating system having a boiler service and maintenance valve according to the first aspect of the present invention permanently installed in a conduit thereof.
Preferably, said modified water heating system has a pair of boiler service and maintenance valves according to the first aspect of the present invention permanently installed in different conduits thereof.
More preferably, one member of said pair of boiler service and maintenance valves is permanently installed in a flow pipe of said water heating system, and the other member of said pair is permanently installed in a return pipe of said heating system. Most preferably, said pair of boiler service and maintenance valves are permanently installed in said flow and return pipes adjacent the boiler.
By having a pair of BSM valves permanently installed, one in the flow pipe and one in the return pipe, the modified water heating system according to the second aspect of the present invention presents a number of service and maintenance options. In particular, this arrangement allows easy access to the modified water heating system so as to service either the whole heating system, just the boiler, or just the pipes and radiators but not the boiler. In order to service just the boiler, a bridging hose is preferably provided, to connect the flush entrances of the valves to one another.
Therefore, according to a third aspect of the present invention there is provided a method of servicing a modified water heating system according to the second aspect of the present invention, wherein said pair of boiler service and maintenance valves are utilised to provide access to the system.
By changing the position of the valve members, said pair of boiler service and maintenance valves can be utilised selectively to provide access to the boiler only, the system excluding the boiler, or the entire system, depending on the user's requirements.
In one embodiment of the method according to the third aspect of the present invention, a power flushing apparatus is connected to the flush entrances of said pair of boiler service and maintenance valves.
In another embodiment of the method according to the third aspect of the present invention, a bridging hose is used to connect the flush entrance of one member of said pair of boiler service and maintenance valves to the flush entrance of the other member of said pair.
In order that the present invention may be more clearly understood, preferred embodiments thereof will now be described in detail, though only by way of example, with reference to the accompanying drawings, in which:
Referring first to
The first face 22 is provided with a first connector 28, and the second, opposed face 23 is provided with a second connector 29. The first and second connectors 28, 29 are each adapted for connection to a conduit of a water heating system.
The third face 24, which is generally orthogonal to said first and second faces 22, 23, is provided with a flush entrance 31. The fourth face 25 is opposed to said third face 24, and is formed as a blank face. The fourth face 25 has rounded corners with the fifth and sixth faces 26, 27, so as to allow for integration with other structures in a heating system.
The fifth face 26, which is generally orthogonal to each of the first, second, third and fourth faces, 22, 23, 24, 25 is provided with a manually-operable actuator for the valve 20, in the form of a rotatable lever 32.
The sixth face 27, which is opposed to the fifth face 26, comprises an access port 33 for a 10 mm to 12 mm filling loop. The access port 33 uses standard parts and is shown with a bung 34, screwed into a collar 35.
The connectors 28, 29 are provided with annular nuts 36, collars 37 and screw-threads 38. The body 21 is predominantly formed in brass, and sized with 22 mm or ¾ inch (19mm) screw-threads 38. Alternative embodiments may be envisaged for different connections, different systems and different applications, wherein the valve body 21 may be made any size, for example with connectors of 15 mm, 22 mm, 28 mm and up to 56 mm nuts and olives. Still further alternative embodiments may also be made in plastics with speed-fit connections. The flush entrance 31 comprises a standard ¾ inch (19 mm) screw-thread 39 and a closed capping nut 41 to seal it when not in use.
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For normal operation of the heating system, the caps 41 will be in place on the flush entrances 31 of the valves 20, and the levers 32 will be arranged such that the valves 20 adopt the closed position as shown in
Referring now to
The power flushing apparatus 66 has a pump 69 and a water tank 71. Water can thus be pumped through the system 60 as indicated by the flow arrows in
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The boiler 61 is thus isolated from the heating loop 63, and this arrangement can therefore now be used in a method, according to the third aspect of the present invention, of descaling the boiler 61 without needing to remove any of its component parts. A flushing chemical is added to the water flowing around the internal conduits 83 of the boiler 61. This descales all of the internal components of the boiler 61. The boiler's own pump 84 is used to circulate the fluid around the conduits 83, and out through the flow pipe 62. Upon reaching the valve 20 in the flow pipe 62, the fluid is diverted through the bridging hose 82 to the valve 20 in the return pipe 65, instead of flowing into the heating loop 63. From the valve 20 in the return pipe 65, the fluid passes through the magnetic filter 81 before being returned to the boiler 61. The magnetic filter 81 collects any ferrous debris and sludge broken down by the flushing chemical. This descaling method saves time and cost compared to conventional methods, by avoiding the need to remove or replace parts and components of the boiler 61.
Referring finally to
An external (usually mains) cold water supply 92 feeds the system 90, and is heated by the boiler 61 using a power (usually gas or electricity) supply 93. The heated water is then circulated around the heating loop 63 and radiator(s) 64 via the flow and return pipes 62, 65. Combination heating systems 90 of this kind will also have a domestic hot water outlet 94 for supplying hot water taps, showers etc. The filling loop 91 is fed directly by the cold water supply 92 to re-pressurise the system when required. The filling loop 91 is provided with a further valve 95, which can be opened to allow water to flow into the heating loop 63 via the BSM valve 20 in the return pipe 65, to re-pressurise the heating loop 63 when required.
The boiler service and maintenance valves 20 of the present invention may additionally be used for other purposes such as connecting water softeners or other components to modified water heating systems 60, 80, 90. The invention has been described above by way of examples only and it will be appreciated that variation may be made to the above-mentioned embodiments without departing from the scope of invention. In particular, it will be understood that any features described in relation to any particular embodiment may also be featured in combinations with other embodiments.
Number | Date | Country | Kind |
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1600817.9 | Jan 2016 | GB | national |
Filing Document | Filing Date | Country | Kind |
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PCT/GB2017/050089 | 1/13/2017 | WO | 00 |