Protective bollards are well known and widely used throughout industrial buildings, warehouses, and other commercial buildings to protect objects, property, and people. Bollards often include a simple steel post that is positioned adjacent to an area the object or property is in or an area that a person may be in to protect the objects, property, and/or people in the area from damage or injury. Bollards often protect objects such as utilities, electronics, machinery, buildings, shelving, doors, entry ways and pedestrians from accidental collisions with vehicles such as forklift trucks.
Bollard bases (such as the known commercially available bollard base shown in
One known problem with this type of known bollard base is that it is not adjustable. If the sub-grade is not of the exact specified height or not within allowed tolerances or is not level or substantially level, when the bollard base is placed on the sub-grade, the top surface of the top plate of the bollard base may not be on the same level as the top surface of the concrete floor after the concrete is poured. To address such situations, such bollard bases are sometimes raised and/or leveled using one or more shims or wedges.
Another known problem with this type of known bollard base is that it does not enable air to escape when the concrete is poured around this bollard base. Air becomes trapped under the top plate and voids under this top plate are created.
Another known problem with this type of known bollard base is that it requires extensive pre-planning of the bollard base based on the exact thickness of the concrete. In other words, this known bollard base must be made to certain dimensions to account for different thicknesses of the concrete floors. This requires extensive pre-planning and ordering of the bollard bases and that the different bollard bases be manufactured for different construction projects.
Accordingly, there is a need for new bollard bases that solve the above problems.
Various embodiments of the present disclosure provide a bollard base that solves the above problems.
In various embodiments, the bollard base of the present disclosure includes a top plate and a plurality of adjustable leg assemblies partially integrally connected to the top plate. In various embodiments, the plurality of adjustable leg assemblies include a plurality of spaced-apart tubular legs integrally connected to and extending downwardly from the top plate, and a plurality of adjustable feet respectively removably partially insertable into the tubular legs. The adjustable leg assemblies enable the height of the bollard base on a sub-grade to be adjusted. They also enable the bollard base to be level on a sub-grade which is not level. They further enable the bollard base to be used for different concrete thicknesses.
In various embodiments of the present disclosure, the bollard base with the adjustable leg assemblies further includes at least one and preferably a plurality of spaced-apart anchors (such as anchoring bars) each connected to and extending downwardly from the top plate.
In various embodiments, the bollard base of the present disclosure includes a top plate and a tubular baffle integrally connected to and extending downwardly from the bottom surface of the top plate. The body of the tubular baffle defines a plurality of spaced apart openings which enable concrete poured on the sub-grade to flow through the spaced apart openings in the baffle to provide a secure engagement between the bollard base and the concrete. The top plate and the tubular baffle also enable trapped air to be released through the top plate during the compaction process. The top plate and the tubular baffle further prevent vacuum pockets from forming under the top plate during the curing process.
In various embodiments, the bollard base of the present disclosure with the top plate and the tubular baffle further includes at least one and preferably a plurality of spaced-apart anchors each connected to and extending downwardly from the top plate.
In various embodiments, the bollard base of the present disclosure with the top plate and the tubular baffle further includes a plurality of adjustable leg assemblies partially integrally connected to the top plate.
In various embodiments, the bollard base of the present disclosure with the top plate and the tubular baffle further includes a plurality of adjustable leg assemblies partially integrally connected to the top plate and at least one and preferably a plurality of spaced-apart anchors each connected to and extending downwardly from the top plate.
Additional features and advantages of the present invention are described in, and will be apparent from, the following Detailed Description and the Figures.
Referring now to
More specifically, the top plate 120 of the bollard base 100 has a typically cylindrical or substantially cylindrical body having a top surface 122, a side surface or edge 124, and a bottom surface 126. The body defines or has an air or pressure relief opening 128 extending though the body from the top surface 122 to the bottom surface 126. This air or pressure relief opening 128 enables air to escape from underneath the top plate 120 when concrete is poured and/or compacted around the bollard base 100, as further described below with respect to
The top plate 120 is made from steel in this example embodiment, however it should be appreciated that the top plate can be made from other suitable materials in accordance with the present disclosure. The top plate 120 is cylindrical or substantially cylindrical in this example embodiment, however it should be appreciated that the top plate can be made having other suitable shapes in accordance with the present disclosure. One such alternative shape is a D shaped top plate.
The plurality of spaced-apart anchors 140, 142, 144, 146, and 148 of bollard base 100 are each integrally connected and each extend downwardly from the bottom surface 126 of the top plate 120. In this illustrated embodiment, each anchor has a cylindrical body or shaft and a base connected to the shaft. Specifically, anchor 140 includes shaft 140a and base 140b, anchor 142 includes shaft 142a and base 142b, anchor 144 includes shaft 144a and base 144b, anchor 146 includes shaft 146a and base 146b, and anchor 148 includes shaft 148a and base 148b. The anchors are engaged by the concrete to facilitate holding the bollard base 120 in place.
The anchors 140, 142, 144, 146, and 148 are made from steel and welded to the bottom surface 126 of the top plate 120 in this example embodiment. It should be appreciated that the anchors can be made from other suitable materials and attached to the top plate in other suitable manners in accordance with the present disclosure. It should also be appreciated that the anchors can be made having other suitable shapes in accordance with the present disclosure. It should further be appreciated that the quantity and/or positioning of the anchors can vary in accordance with the present disclosure. It should further be appreciated that in certain embodiments as further discussed below, the bollard base does not include such anchors in accordance with the present disclosure.
The plurality of adjustable leg assemblies 160, 162, and 164 of the bollard base 100 of this illustrated example embodiment include a plurality of spaced-apart tubular legs 180, 182, and 184 each integrally connected to and extending downwardly from the bottom surface 126 of the top plate 120 and a plurality of adjustable feet 200, 240, and 280 respectively partially removably insertable into the bottoms of the tubular legs as further described below. Each of these adjustable leg assemblies independently enables the height of part of the bollard base to be adjusted to account for sub-grade heights which are not in accordance with specifications, to account for uneven sub-grades, and to account for different concrete slab thicknesses. These adjustable leg assemblies also collectively enable the height of the bollard base to be adjusted to account for sub-grade heights which are not in accordance with specifications and to account for uneven sub-grades. These adjustable leg assemblies also collectively enable the height of the bollard base to be adjusted to account for different concrete slab thicknesses. It should be appreciated that the quantity and/or positioning of the leg assemblies can vary in accordance with the present disclosure.
More specifically, the adjustable leg assemblies 160, 162, and 164 of the bollard base 100 of this illustrated example embodiment include the plurality of spaced-apart tubular legs 180, 182, and 184 each integrally connected to and extending downwardly from the bottom surface 126 of the top plate 120. In this illustrated embodiment, each tubular leg is square, includes an outer surface, a top edge, a bottom edge, and an inner surface which defines a foot receiving chamber. Specifically: (1) tubular leg 180 includes outer surface 180a, top edge 180b, bottom edge 180c, and inner surface 180d which defines foot receiving chamber 180e, (2) tubular leg 182 includes outer surface 182a, top edge 182b, bottom edge 182c, and inner surface 182d which defines foot receiving chamber 182e, and (3) tubular leg 184 includes outer surface 184a, top edge 184b, bottom edge 184c, and inner surface 184d which defines foot receiving chamber 184e. The plurality of adjustable feet 200, 240, and 280 are respectively partially insertable into the foot receiving chambers 180e, 182e, and 184e of tubular legs 180, 182, and 184 as further described below.
The tubular legs 180, 182, and 184 are made from steel and are each welded to the bottom surface 126 of the top plate 120 in this illustrate example embodiment. It should be appreciated that the legs can be made from other suitable materials and attached to the top plate in other suitable manners in accordance with the present disclosure. The tubular legs 180, 182, and 184 in this illustrated example embodiment are shorter than the anchors. It should also be appreciated that the legs can be made having other suitable shapes and sizes (such as a triangular shape, an oval shape, other rectangular shapes, and other shapes having more than four sides) in accordance with the present disclosure. It should further be appreciated that the quantity and/or positioning of the legs can vary in accordance with the present disclosure.
The adjustable leg assemblies 160, 162, and 164 of the bollard base 100 of this illustrated example embodiment further include the plurality of adjustable feet 200, 240, and 280 that are respectively partially insertable into the receiving chambers 180e, 182e, and 184e of the tubular legs 180, 182, and 184. In this illustrated example embodiment, each of the adjustable feet includes: (a) a multi-level nut or toe receiver having a head receivable by or insertable into the receiving chamber of the tubular leg and a body extending below the tubular leg (when the head is inserted into the receiving chamber); and (b) a toe adjustably receivable in the nut or toe receiver. More specifically, (1) adjustable foot 200 includes multi-level nut or toe receiver 202 and adjustable toe 220; (2) adjustable foot 240 includes multi-level nut or toe receiver 242 and adjustable toe 260; (3) adjustable foot 280 includes multi-level nut or toe receiver 282 and adjustable toe 300, in this illustrated example embodiment. In this illustrated example embodiment, the adjustable leg assemblies each have the same configuration and size and the adjustable feet have the same configuration and size, and thus adjustable foot 200 including multi-level nut or toe receiver 202 and adjustable toe 220 is used herein as the example to further describe these components. It should be appreciated that the adjustable legs and adjustable feet can be made in other suitable manners and can have other suitable shapes in accordance with the present disclosure. It should further be appreciated that the quantity and/or positioning of adjustable legs and adjustable feet can vary in accordance with the present disclosure.
As best shown in
The body 210 is bigger than the head 204 and, specifically, the width of the body 210 is greater than the width of the head 204 and the length of the body 210 is greater than the length of the head 204. This provides the multi-level configuration for the multi-level nut or toe receiver 202 and specifically the shoulder 214 formed by part of the top side 211 of the body 210. The shoulder 214 engages the bottom edge 180 of the tubular leg 180 (as illustrated in
The head 204 and the body 210 of the multi-level nut or toe receiver 202 define a cylindrical threaded opening 212 which rotatably and adjustably receives the toe 220.
The adjustable toe 220 includes a cylindrical threaded shaft 222 threadably and adjustably receivable in the cylindrical threaded opening of the head 204 and the body 210 of the multi-level nut or toe receiver 202. The adjustable toe 220 includes a base 224 integrally connected to the bottom of the cylindrical threaded shaft 222.
The multi-level nut or toe receivers 202, 242, and 282 are molded from a suitable plastic in this illustrated example embodiment. In one embodiment, the multi-level nut or toe receivers 202, 242, and 282 are made by molding in an open and shut mold. In one embodiment, each multi-level nut is formed in an open position (as generally illustrated in
The adjustable toes 220, 260, and 280 are also molded from a suitable plastic in this example embodiment. It should be appreciated that the adjustable toes can be made from other suitable materials and attached to the top plate in other suitable manners in accordance with the present disclosure. It should also be appreciated that the adjustable toes can be made having other suitable shapes in accordance with the present disclosure. It should further be appreciated that the quantity and/or positioning of the adjustable toes can vary in accordance with the present disclosure.
It should be appreciated from the above that adjustable feet 200, 240 and 280 including the multi-level nut or toe receivers 202, 242, and 282 and the toes 220, 260, and 300 are independently and collectively adjustable to account for uneven sub-grades and sub-grades of varying height. It should be appreciated from the above that the corresponding toes of the adjustable feet 200, 240 and 280 will each be inserted (e.g., threaded) into the corresponding toe receivers of the adjustable feet 200, 240 and 280 a specific distance before the concrete is poured.
In one embodiment, the bollard base illustrated in
As generally shown in
The present disclosure further provides a method of adjusting the height of part or all of a bollard base which includes adjusting one or more of the toes relative to the heads to adjust the height of parts or all of the top plate of the bollard base. The present disclosure further provides a method of adjusting the height of the bollard base by selecting different size multi-level nut or toe receivers to adjust the height of the top plate of the bollard base. The present disclosure further provides a method of adjusting the height of part or all of a bollard base by selecting different size multi-level nut or toe receivers and adjusting one or more of the toes relative to the heads to adjust the height of parts or all of the top plate of the bollard base.
The tubular baffle 400 of the illustrated example bollard base is integrally connected to and extends downwardly from the bottom surface 126 of the top plate 120. The tubular baffle 400 includes a tubular body having a top edge 402, a bottom edge 404, an outer surface 406, and an inner surface 408. The body of the tubular baffle 400 defines a plurality of spaced apart openings 410.
The tubular baffle 400 in this illustrated embodiment is made from an expanded mesh steel and the top edge 402 of the baffle is welded to the bottom surface 126 of the top plate 120. It should be appreciated that the baffle can be made from other suitable materials and attached to the top plate in other suitable manners in accordance with the present disclosure. The tubular baffle in this example illustrated embodiment is shorter than the anchors. It should also be appreciated that the baffle can be made having other suitable shapes and sizes in accordance with the present disclosure. It should further be appreciated that the quantity and/or positioning of the baffle can vary in accordance with the present disclosure. It should be appreciated that the baffle can be made with alternative sized diameters or circumferences.
As best illustrated in
It should be appreciated that the size, shape, quantity, and positioning of the openings in the baffle may vary in accordance with the present disclosure, in part depending on the desired flow rate of the concrete through the baffle.
In one embodiment, the bollard base illustrated in
The present disclosure further provides alternative methods for securing a bollard base to concrete such as by employing one of the following: (1) the anchors, the baffle, and the adjustable legs; (2) the anchors and the adjustable legs; (3) the anchors and the baffle; (4) the baffle and the adjustable legs; (5) the baffle; and (6) the adjustable legs.
The present disclosure provides various different or alternative embodiments of a bollard base such as: (1) a bollard base having a top plate and a plurality of adjustable leg assemblies partially integrally connected to the top plate; (2) a bollard base having a top plate, a plurality of adjustable leg assemblies partially integrally connected to the top plate, and at least one and preferably a plurality of spaced-apart anchors each connected to and extending downwardly from the top plate; (3) a bollard base having a top plate and a tubular baffle connected to and extending downwardly from the bottom surface of the top plate; (4) a bollard base having a top plate, a tubular baffle connected to and extending downwardly from the bottom surface of the top plate, and at least one and preferably a plurality of spaced-apart anchors each connected to and extending downwardly from the top plate; (5) a bollard base having a top plate, a tubular baffle connected to and extending downwardly from the bottom surface of the top plate, and at least one and a plurality of adjustable leg assemblies partially integrally connected to the top plate; and (6) a bollard base having a top plate, a tubular baffle connected to and extending downwardly from the bottom surface of the top plate, at least one and a plurality of adjustable leg assemblies partially integrally connected to the top plate, and a plurality of spaced-apart anchors each connected to and extending downwardly from the top plate.
Referring now to
More specifically, leg 2180 is configured to be integrally connected to and to extend downwardly from the bottom surface of the top plate (not shown in
In this illustrated example embodiment, the adjustable foot 2200 is similar to the above described toes, and includes a threaded head 2201 adjustably receivable in the receiving chamber 2183 of the leg 2180, and a base 2202 integrally connected to the head 2201 as shown in
In this illustrated example embodiment, the adjustable foot 2240 includes a multi-level nut or toe receiver having a head 2241 receivable by or insertable into the receiving chamber 2183 of the leg 2180, and a body 2242 extending below the head 2241 as shown in
Although not shown, this bollard base can additionally include a plurality of spaced-apart anchors connected to and extending downwardly from the top plate. Although not shown, this bollard base can additionally include a tubular baffle connected to and extending downwardly from the bottom of the top plate.
Referring now to
Although not shown, this bollard base 3100 can additionally include a plurality of spaced-apart anchors connected to and extending downwardly from the top plate 3120. Although not shown, this bollard base 3100 can additionally include a tubular baffle connected to and extending downwardly from the bottom of the top plate 3120.
Referring now to
Although not shown, this bollard base 4100 can additionally include a plurality of spaced-apart anchors connected to and extending downwardly from the top plate 4120. Although not shown, this bollard base 4100 can additionally include a tubular baffle connected to and extending downwardly from the bottom of the top plate 4120.
It should be understood that various changes and modifications to the presently preferred embodiments described herein will be apparent to those skilled in the art. Such changes and modifications can be made without departing from the spirit and scope of the present subject matter and without diminishing its intended advantages. It is therefore intended that such changes and modifications be covered by the appended claims.
This application claims priority to and the benefit of U.S. Provisional Patent Application Ser. No. 62/239,030, filed Oct. 8, 2015, entitled “BOLLARD BASE,” the entire contents of which are incorporated herein by reference.
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