Bolt dock for door lock

Information

  • Patent Grant
  • 6733050
  • Patent Number
    6,733,050
  • Date Filed
    Tuesday, November 12, 2002
    22 years ago
  • Date Issued
    Tuesday, May 11, 2004
    20 years ago
Abstract
An improved bolt dock for a door lock and particularly a bolt dock capable of locking automatically when the door is closed and preventing the bolt from deforming mainly consists of an upper bolt set and a lower bolt set covered by a lid to couple with an inner handle and an outer handle to be installed on a door. The bolt dock thus made can achieve safe locking and increase the durability of the door lock.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The invention relates to an improved bolt dock for a door lock, and particularly a bolt dock that is capable of locking automatically when the door is closed and preventing the bolt from deforming.




2. Description of the Prior Art




A conventional door lock


1


as shown in

FIG. 1

generally includes an outer handle


11


, an inner handle


12


and a bolt assembly


13


. The bolt assembly includes a dead bolt


131


and a latch bolt


132


. As the latch bolt


132


is smaller and tends to occur deformation after being used for a period of time, the durability of the entire door lock


1


is affected. Moreover, a general door lock


1


is required to lock automatically after the door is closed. Otherwise people who forget to lock the door inadvertently or leave the houses in a hurry without locking the door could make the house a tempting target for burglars and villains, and result in serious risks and safety concerns to the properties and people living in the house.




SUMMARY OF THE INVENTION




In view of the aforesaid disadvantages, the primary object of the invention is to provide an improved bolt dock for door locks that automatically locks the door when the door is closed, and prevents the bolt from deforming to achieve safe locking and increase service life of the lock.




The invention mainly includes a bolt dock that has an upper bolt set and a lower bolt set covering by a lid to couple with an inner handle and an outer handle for installing on a lock opening of a door to ensure safe locking and achieve longer durability of the lock.











The foregoing, as well as additional objects, features and advantages of the invention will be more readily apparent from the following detailed description, which proceeds with reference to the accompanying drawings.




BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a schematic view of the bolt of a conventional door lock.





FIG. 2

is an exploded view of the invention.





FIG. 3

is a schematic view of the bolt dock of the invention.





FIG. 4

is a schematic view of the axle member of the invention.





FIG. 5

is a schematic view of an embodiment of the invention.





FIG. 6

is a schematic view of the invention in an operating condition −1.





FIG. 7

is a schematic view of the invention in an operating condition −2.





FIG. 8

is a schematic view of the invention in an operating condition −3.





FIG. 9

is a schematic view of the invention in an operating condition −4.





FIG. 10

is a schematic view of the invention with the lower bolt in another direction and in an operating condition.











DESCRIPTION OF THE PREFERRED EMBODIMENT




Referring to

FIGS. 2

,


3


,


4


and


5


, the invention mainly includes a bolt dock


21


which has an upper bolt set


3


and a lower bolt set


4


that are covered by a lid


22


, then are coupled with an outer handle


5


and an inner handle


6


, and are installed on a door, wherein:




the bolt dock


21


has a casing which has a face plate


210


and a guard plate


210


′ located on one side. The face plate


210


and the guard plate


210


′ have respectively a plurality of fastening holes


211


and


211


′ located on the upper side and the lower side, and an upper bolt opening


212


and


212


′, and a lower bolt opening


213


and


213


′. The holes and openings on the face plate are corresponding to that on the guard plate. Inside the bolt dock


21


, there are a plurality of struts F


1


, F


2


, F


3


, F


4


and F


5


each has a screw hole formed therein, and a plurality of axle holes


215


, G


1


and G


2


. The bolt dock


21


further has a guide rail


216


located at a lower section below the center and a stop plate


217


located above the upper bolt opening


212


. There is also a retaining plate


218


located on an upper section above the center of the bolt dock


21


corresponding to the upper bolt opening


212


;




the lid


22


corresponds to the bolt dock


21


and has a plurality of axle holes G


3


, G


4


and


221


, and a plurality of apertures H corresponding to the struts F


1


, F


2


, F


3


, F


4


and F


5


to receive screws I for fastening. At the center of the lid


22


, there is a transverse slide flute


222


;




the upper bolt set


3


includes:




an upper bolt


31


for running through the upper bolt openings


212


and


212


′ of the bolt dock


21


, and having a sloped surface


311


on one side and a fastening section


312


extending from another side. The fastening section


312


has two fastening holes


313


;




a slide shank


32


having one side extended to form a ram head


325


and another side formed a wedge trough


321


to couple with the fastening section


312


of the upper bolt


31


. The wedge trough


321


has a side wall with two fastening holes


323


formed thereon to engage with screws A. The slide shank


32


further has a longitudinal trough


322


formed on an inner side of the wedge trough


321


and a transverse trough


324


normal to the longitudinal trough in a staggered manner. The transverse trough


324


has one end receiving the retaining plate


218


to form a retaining position. The transverse trough


324


houses a spring B


1


. A cover plate


36


with two round holes


361


is provided to cover the longitudinal trough


322


and is fixedly mounted thereon by means of two rivets


362


. On the upper side of the longitudinal trough


322


, there is a retaining flange


328


;




an axle member


33


having a hollow barrel


330


with a square opening


333


formed therein, an upper bucking arm


331


extending upwards and a lower bucking arm


332


extending downwards. The upper bucking arm


331


has one side forming a stub shaft


334


, and a round hole


335


for receiving one end D


21


of a spring D


2


. The hollow barrel


330


has a bottom rim


336


on another side with a notch


337


formed thereon. The axle member


33


is located between the bolt dock


21


and the lid


22


and is coupled with the axles holes


215


and


221


;




a trigger plate


34


formed in an arched shape having an axle hole


341


on one end to couple with one end of an axle C


1


and a bucking flap


342


located on another end and bent downwards to press an inner rim of the ram head


325


of the slide shank


32


; and




a swing plate


35


having one side extended to form an elongated arm with a tip


354


to press against a side wall


329


of the slide shank to form a brake and a rear end formed a claw


351


to latch on the notch


337


of the axle member


33


, and is movable on the perimeter of the axle member


33


. The swing plate


3


further has an axle hole


352


for coupling with the strut F


3


of the bolt dock


21


that also is coupled with a torsional spring D


1


, and a lug


353


to latch one end of the torsional spring D


1


;




the lower bolt set


4


includes:




a lower bolt


41


for running through the lower bolt openings


213


and


213


′ of the bolt dock


21


having one side formed a sloped surface


411


and another side extending rearwards to form a stem


412


for coupling with a spring B


2


. The stem


412


has a groove


413


;




a slide member


42


coupling on the guide rail


216


of the bolt dock


21


and having a semicircular trough


421


formed on a front end at the right side to house the stem


412


of the lower bolt


41


and the spring B


2


and a wedge plate


45


engaged with the stem, and another semicircular trough


422


formed on the rear end to house another spring B


3


. The slide member


42


further has a ridge


423


formed on the left side to couple with the slide flute


222


of the lid


22


for moving horizontally within a limited distance. The slide member also has a retaining axle


424


located on an upper side;




a push arm


43


having one end formed an axle hole


431


to couple with the strut F


5


of the bolt dock


21


and another end formed a cavity


432


to hold one end of the spring B


3


. The cavity


432


also couples with the guide rail


216


of the bolt dock


21


. There is a trough


433


formed on one side of the cavity


432


to hold one end of the torsional spring D


1


;




a rocker plate


44


formed like a hook having an axle hole


441


on the corner section and a notch


442


. The axle hole


441


is coupled with a pintle C


2


which is also coupled with the axle hole G


1


of the bolt dock


21


and the axle hole G


3


of the lid


22


, and is located therebetween; and




a wedge plate


45


having a notch


451


formed on one side to clip the groove


413


of the stem


412


of the lower bolt


41


and a bent flap


452


on another side to latch on the slide member


42


;




the outer handle


5


is located on the outer side of the door to form a chain movement with the upper bolt set


3


, the lower bolt set


4


and the inner handle


6


through a linkage rod


7


, and is coupled with a plurality of connecting struts E to fasten respectively the outer handle


5


and the inner handle


6


to the outer side and the inner side of the door; and




the inner handle


6


is located on the inner side of the door to form a chain movement with the upper bolt set


3


, the lower bolt set


4


and the outer handle


5


through the linkage rod


7


, and is coupled with a plurality of connecting struts E to fasten respectively the outer handle


5


and the inner handle


6


to the outer side and the inner side of the door.




By means of the construction set forth above, when the door is closed, the door lock of the invention will lock automatically, and deformation may be prevented from occurring to the bolt.




Operation of the invention is as follows:




1. Referring to

FIG. 6

, when the door lock is in a locked condition, the lower bolt


41


cannot be extended outwards due to no space is formed to accommodate it on the door, therefore it compresses the spring B


2


and B


3


and is retracted into the bolt dock


21


in the slide flute


222


of the lid


22


, while the upper bolt


31


is fully extended outwards.




2. When to open the door, turn the inner and outer handle


6


and


5


simultaneously, the outer handle


5


turns the linkage rod


7


which turns the axle member


33


and the inner handle


6


, and the claw


351


of the swing plate


35


escapes from the notch


337


of the axle member


33


and moves on the perimeter of the axle member


33


to a lower elevation, and the tip


354


of the swing plate


35


no longer latches on the lower side wall


329


of the slide shank


32


. Therefore the slide shank


32


is moved by the trigger plate


34


and retracts rearwards (as shown in FIG.


7


).




3. Then the stub shaft


334


of the upper bucking arm


331


of the axle member


33


pushes the trigger plate


34


, and the bucking flap


342


of the trigger plate


34


presses the ram head


325


of the slide shank


32


to move the slide shank


32


rearwards. The upper bolt


31


is moved rearwards and the spring B


1


is compressed, thus the door may be opened (as shown in FIG.


7


).




4. When the door is opened, the lower bolt


41


is no longer subject to compression, and is pushed outwards by the restoring spring B


2


and B


3


. Meanwhile, the retaining axle


424


of the slide member


42


drops in the notch


442


of the rocker plate


44


to raise the rocker plate


44


upwards to enable the slide shank


32


to press the lower rim


362


of the cover plate


36


during returning movement so that the slide shank


32


cannot return completely (as shown in FIGS.


8


and


9


).




5. When the user releases the handle and the handle returns to its original position, the linkage rod


7


and the torsional spring D


2


move the axle member


33


to its original position. Meanwhile, the trigger plate


34


is not pushed by the axle member


33


and does not press the slide shank


32


, but rather return to its original position resulting from the pressing of the slide shank


32


caused by the returning force of the spring B


1


. When the slide shank


32


is moved half way by the spring force, the rocker plate


44


is raised to stop the lower rim


362


of the cover plate


36


such that the front rim of the slide shank


32


cannot fully touch the inner side of the upper bolt opening


212


, while the upper bolt


31


and the lower bolt


41


are extended outside the upper bolt openings


212


and


212


′ and lower bolt openings


213


and


213


′ to form a movable condition (as shown in FIG.


9


).




6. When the user closes the door, the door frame presses the upper bolt


31


and the lower bolt


41


to make them retracting. The slide member


42


of the lower bolt


41


retracts rearwards and the retaining axle


424


presses the rocker plate


44


such that the rocker plate


44


turns and escapes from the lower rim


362


of the cover plate


36


. The upper bolt


31


is pushed by the spring B


1


and extends outwards into the cavity formed in the door frame, meanwhile the slide shank


32


is no longer stopped by the rocker plate


44


and extends outwards fully. Thus an automatic locking is accomplished (as shown in FIG.


6


).




7. In the event that the door is opened in a different direction and the locations of the upper bolt


31


and the lower bolt


41


should be changed, the upper bolt


31


may be moved to the direction desired and fastened by the screw A. The lower bolt


41


may be directly turned to the new direction (as shown in FIG.


10


).




By means of the construction set forth above, the door may be locked automatically when closed, and the bolt may be prevented from deforming, and safe locking and longer durability of the door lock can be achieved.



Claims
  • 1. An improved bolt dock for a door lock comprising an upper bolt set and a lower bolt set covered by a lid to couple with an inner handle and an outer handle to be installed on a door, wherein:the bolt dock has a casing which has a face plate and a guard plate located on one side thereof, the face plate and the guard plate having respectively a plurality of fastening holes located on an upper side and a lower side thereof, and an upper bolt opening and a lower bolt opening, the bolt dock also has a plurality of struts and a plurality of axle holes located in the interior, each strut having a screw hole formed therein, the bolt dock further has a guide rail located at a lower section below the center thereof and a retaining plate located on an upper section of the center of the bolt dock corresponding to the upper bolt opening; the lid corresponds to the bolt dock and has a plurality of axle holes and a plurality of apertures corresponding to the struts of the bolt dock to receive screws for fastening, the lid also has a transverse slide flute formed on one side in the center thereof; the upper bolt set includes: an upper bolt for running through the upper bolt openings having a sloped surface on one side and a fastening section extending from another side thereof; a slide shank having one side extending to form a ram head, another side forming a wedge trough to couple with the fastening section of the upper bolt, a longitudinal trough formed on an inner side of the wedge trough and a transverse trough normal to the longitudinal trough in a staggered manner, the transverse trough having one end to receive the retaining plate of the bolt dock to form a retaining position and housing a spring, the longitudinal trough being covered by a cover plate which is fixedly fastened by rivets running through two round holes formed on the cover plate; an axle member having a hollow barrel with a square opening formed therein, an upper bucking arm extending upwards and a lower bucking arm extending downwards; a trigger plate formed in an arched shape having an axle hole on one end to couple with one end of an axle and a bucking flap located on another end and bent downwards to press an inner rim of the ram head of the slide shank; a trigger plate formed in an arched shape having an axle hole on one end to couple with one end of an axle and a bucking flap located on another end and bent downwards to press an inner rim of the ram head of the slide shank; and a swing plate having one side extended to form an elongated arm with a tip to press against a side wall of the slide shank to form a brake; and the lower bolt set includes: a lower bolt for running through the lower bolt openings having one side formed a sloped surface and another side extending rearwards to form a stem for coupling with a spring, the stem having a groove; a slide member coupling on the guide rail of the bolt dock and having a semicircular trough formed on a front section at the right side to house the stem of the lower bolt and the spring and a wedge plate, and another semicircular trough formed on a rear section to house another spring, the slide member further has a ridge formed on a left side to couple with the slide flute of the lid for moving horizontally within a limited distance, the slide member also has a retaining axle located on an upper side thereof; a push arm having one end formed an axle hole to couple with the strut of the bolt dock and another end formed a cavity to hold one end of a spring, the cavity being coupled with the guide rail of the bolt dock and having one side with a trough formed thereon to hold one end of a the torsional spring; a rocker plate formed in a hook shape having an axle hole on a corner section and a notch, the axle hole being coupled with a pintle which is located between the bolt dock and the lid and being coupled with the axle holes formed thereon; and a wedge plate having a notch formed on one side to clip the groove of the stem of the lower bolt and a bent flap on another side to latch on the slide member; wherein the upper bolt and the lower bolt lock the door automatically when closed and are free from deformation.
  • 2. The improved bolt dock of claim 1, wherein the fastening section of the upper bolt has two fastening holed formed thereon.
  • 3. The improved bolt dock of claim 1, wherein the wedge trough of the slide shank has a side wall which has two fastening holes formed thereon.
  • 4. The improved bolt dock of claim 1, wherein the upper bucking arm of the axle member has one side forming a stub shaft and a round hole for receiving one end of a spring, the hollow barrel having a bottom rim on another side with a notch formed thereon, the axle member being located between the bolt dock and the lid and coupled with the axles holes formed thereon.
  • 5. The improved bolt dock of claim 1, wherein the swing plate has a rear end forming a claw to latch on the notch of the axle member, and being movable on the perimeter of the axle member, the swing plate further has an axle hole closed to the claw for coupling with the strut of the bolt dock with a torsional spring coupled thereon, and a lug to latch one end of the torsional spring.
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