The present invention relates to orthopaedic devices, and more particularly, to a bone plate system that allows for dynamizing bone screw positions for applying compression to a bone fracture site.
The skeletal system includes many long bones, which extend from the human torso. These long bones include the femur, fibula, tibia, humerus, radius and ulna. These long bones are particularly exposed to trauma from accidents and as such often are fractured during such trauma and may be subject to complex devastating fractures.
Mechanical devices most commonly in the form of pins, plates and screws are commonly used to attach fractured long bones. The plates, pins and screws are typically made of a durable material compatible with the human anatomy, for example titanium, stainless steel or cobalt chrome. The plates are typically positioned longitudinally along the periphery of the long bone and have holes or openings through which screws may be inserted into the long bone transversely. Additionally, intramedullary nails or screws may be utilized to secure fractured components of a long bone, for example, to secure the head of a femur.
Proper securement of a bone plate to a bone is dependent on, among other things, the condition of the bone. For example, if the bone is severely fractured, the fasteners are preferably non-locking or not rigidly secured to the plate. By not locking the fastener to the plate, the fastener can be used to pull or draw the fragments of the fractured bone together to assist in blood flow and the healing of the fracture site. Such non-locking fasteners may include, for example, fasteners with cancellous threads to securely contain the fragments. Non-locking fasteners may also include a portion of the stem, which is not threaded, or may be in the form of a lagging screw to assist in the drawing of bone fragments together. Further, the use of a non-locking fastener results in increased flexion on motion between the fasteners and the plate thereby increasing the stress or load on the fracture site. Such increase in fracture load or bracing of the stress adjacent to the fracture site results in hypertrophy or the increase in size of the cortical bone due to the physical activity to accommodate the higher stress. Such a reaction to the increased stress at the fracture site is well borne out by Wolff's Law.
Locking fasteners, for example, locking screws, provide for a more rigid construction and may provide an alternate construction for a bone plate and may be used in bone of any quality. For example, if the bone of the patient is osteoporotic or has a thin cortical layer or an eggshell cortical layer, the increased stress due to flexion between the fasteners and the bone plate caused by movable or unlocked fasteners, may fracture the cortical bone and not support such a construction. Thus, for osteoporotic bone, the use of fasteners locked to the bone plate is preferred. While x-rays and other analytical tools may be utilized to determine the type of bone of the patient, the actual condition of the bone of the patient may not be fully determined until the fracture site is exposed. Thus, there is a need to intraoperatively provide a plate, which may be selectively locked or unlocked with respect to its fasteners.
Compression of the bone at the fracture site may be desired when using bone plates. Compression can be a useful procedure to pull larger fragments in line and to encourage a faster rate of healing. Compression is particularly well suited to correct fractures in which the fractures are highly comminuted or have a large number of fragments. The compression of the bone is typically accomplished by first securing the bone plate to a position spaced from the fracture site and compressing the bone as the plate is secured at a position spaced from the fracture site and opposed to the first anchored position.
Compression of the bone at the fracture site may be accomplished through the use of a bone plate that includes dynamizing features. Dynamizing allows bone segments or fragments to be moved towards each other along the longitudinal axis of the bone plate to effect compression of the bone segments or fragments. Commonly available bone plates that provide for dynamizing require the ability to move the bone screw in a direction parallel to the longitudinal axis of the plate. Accordingly, such dynamizing systems utilize non-locking bone screws. In addition, while allowing for compression at the fracture site, such commonly available bone plate systems do not provide for distraction of the bone fragments.
While the prior art has addressed the need for locked bone plates and for dynamizing bone plates, a need remains for a bone plating system that allows for both locking a bone screw to a bone plate and for dynamizing the position of the locked bone screw and that allows for both distraction and compression of the bone segments at the fracture site.
The present invention provides a bone plate system that allows for both locking a bone screw to the bone plate and dynamizing the position of the locked bone screw to allow for distraction of the bone segments at a bone fracture site and for applying compression to the bone segments at the bone fracture site.
In one aspect, the present invention provides a bone plate system comprising a plurality of bone screws and a bone plate. The bone plate comprises a body portion and a movable portion. The body portion has a longitudinal axis, a transverse axis and a bone screw hole having a longitudinal dimension and a transverse dimension. The body portion also has a first portion and a second portion connected to the first portion. The first and second portions are spaced apart longitudinally. The longitudinal spacing between the first and second portions is greater than the longitudinal dimension of the bone screw hole. The movable portion is in the space between the first portion and second portion of the body portion. The movable portion has a top surface, an opposite bone-facing surface, a longitudinal dimension, a transverse dimension and an interior edge defining a bone screw hole extending from the top surface to the bone-facing surface. The longitudinal dimension of the movable portion is less than the longitudinal spacing between the first portion and second portion of the body portion. The movable portion is connected to the first portion and the second portion of the body portion and is movable along the longitudinal axis of the body portion toward and away from the first portion and the second portion of the body portion. A majority of the top surface and a majority of the bone-facing surface of the movable portion are exposed in the space between the first portion and the second portion of the body portion.
In another aspect, the present invention provides a bone plate system comprising a plurality of bone screws and a bone plate. The bone screws have threaded shafts and non-threaded heads. The bone plate has first and second ends, a longitudinal axis and a transverse axis. The bone plate comprises a first end portion and a second end portion. The first and second portions each have a bone screw hole. The second end portion is spaced from the first end portion, and the two end portions are aligned along the longitudinal axis of the bone plate. The bone plate also includes a central portion spaced from the first end portion and the second end portion by longitudinal distances. The central portion is aligned with the first and second end portions along the longitudinal axis of the bone plate. A first movable portion is positioned between the first end portion and the central portion and is longitudinally aligned with the first end portion and the central portion. The first movable portion has a top surface, a bottom surface, a longitudinal dimension, an interior edge defining a bone screw hole and an undercut defining a groove at the bone screw hole between the top and bottom surfaces. The longitudinal dimension of the first movable portion is less than the longitudinal distance between the first end portion and the central portion of the bone plate. The first movable portion is movable in a longitudinal direction toward the central portion and in a longitudinal direction away from the central portion. A second movable portion is positioned between the second end portion and the central portion and is longitudinally aligned with the second end portion and the central portion. The second movable portion has a top surface, a bottom surface, a longitudinal dimension, an interior edge defining a bone screw hole and an undercut defining a groove at the bone screw hole between the top and bottom surfaces. The longitudinal dimension of the second movable portion is less than the longitudinal distance between the second end portion and the central portion of the bone plate. The second movable portion is movable in a longitudinal direction toward the central portion and in a longitudinal direction away from the central portion. The system further comprises a first radially compressible split collet having an outer surface, an inner surface defining an axial opening and tabs extending radially outward from the outer surface. The tabs are sized and shaped to be receivable in the groove at the bone screw hole of the first movable portion of the bone plate to lock the position of the first collet with respect to the first movable portion of the bone plate along an axis perpendicular to the longitudinal and transverse axes of the bone plate. The inner surface of the first collet is sized and shaped to receive the head of one of the bone screws and to frictionally engage a portion of the bone screw when radially compressed. The outer surface of the first collet is sized and shaped to be received within the bone screw hole of the first movable portion of the bone plate and to engage the first movable portion of the bone plate at the bone screw hole. The system further comprises a second radially compressible split collet having an outer surface, an inner surface defining an axial opening and tabs extending radially outward from the outer surface. These tabs are sized and shaped to be receivable in the groove at the bone screw hole of the second movable portion of the bone plate to lock the position of the second collet with respect to the second movable portion of the bone plate along an axis perpendicular to the longitudinal and transverse axes of the bone plate. The inner surface of the second collet is sized and shaped to receive the head of one of the bone screws and to frictionally engage a portion of the bone screw when radially compressed. The outer surface of the second collet is sized and shaped to be received within the bone screw hole of the second movable portion of the bone plate and to engage the second movable portion of the bone plate at the bone screw hole. In another aspect, the present invention provides a bone plate system comprising a plurality of bone screws, a bone plate and a radially compressible collet assembly. The bone screws have threaded shafts and non-threaded heads; the heads of the screws are non-threaded. The bone plate has first and second ends, a longitudinal axis, a transverse axis, a top surface, a bottom surface, an interior surface defining a bone screw hole extending from the top surface to the bottom surface, and an undercut defining a groove at the bone screw hole between the top and bottom surfaces. The radially compressible collet assembly includes an annular metal outer member and an annular non-metallic inner member. The outer member has an outer surface and tabs extending radially outward from the outer surface. The tabs are sized and shaped to be receivable in the groove at the bone screw hole of the bone plate to lock the position of the collet assembly with respect to the bone plate along an axis perpendicular to the longitudinal and transverse axes of the bone plate. The inner member has an inner surface defining an axial opening. The inner surface of the inner member is sized and shaped to receive the head of one of the bone screws and to frictionally engage a portion of the bone screw when radially compressed. The outer surface of the outer member is sized and shaped to be received within the bone screw hole of the bone plate and to engage the interior surface of the bone plate. The inner member and the outer member have spaced axial slots and concentric portions. The concentric portions are sized and shaped so that the concentric portion of the outer member is radially compressible by the interior surface of the bone plate and so that the concentric portion of the inner member is radially compressible by radial compression of the outer member. The inner member and bone screw are sized and shaped so that radial compression of the inner member causes the inner member to engage the bone screw to limit movement of the bone screw with respect to the collet assembly. The collet assembly has a first end at the annular outer member, a second end at the annular inner member and an axial dimension between the first end and the second end. The distance between the top surface and the bottom surface of the bone plate is at least equal to the axial dimension of the collet assembly.
The invention will be better understood by reference to the figures of the drawings wherein like numbers denote like parts throughout and wherein:
Three embodiments of bone plate systems illustrating the principles of the present invention are illustrated in the accompanying drawings. The illustrated embodiments of the systems are locking plates, in which at least some of the bone screws are locked to the bone plate. Locking plates are advantageous in that motion (including micromotion) between the plate and the bone screws is minimized or eliminated to prevent loosening of the connection between the bone plate and the bone segments. The illustrated embodiments provide the advantage of locking plates while also allowing for dynamizing the positions of the bone screws. Dynamization is the movement of bone screws in a direction parallel to the longitudinal axis of the plate. Dynamization is essential for compression of the fracture site being treated. The embodiments of the present invention also allow for distraction of the fracture site. The embodiments of the system of the present invention may be substantially preassembled to avoid difficult, time-consuming intraoperative assembly procedures.
The bone plating system of the present invention includes a bone plate, a plurality of bone screws, and one or more collets. Each collet may be preassembled with one bone screw for use with the system. As described in more detail below, the bone plating system of the present invention may also include a tamping instrument for locking the collet-bone screw assembly to the bone plate.
A first example of a bone plate that may be used in the bone plating system of the present invention is illustrated in
Referring now to
The first end portion 22 is spaced from the central portion 26 by a fixed longitudinal distance, shown at d1 in
The bone plate 10 also includes a first movable portion 40 and a second movable portion 42. The first movable portion 40 is positioned in the first enlarged opening or space 36 between the first end portion 22 and the central portion 26. The second movable portion 42 is positioned in the second enlarged opening or space 38 between the second end portion 24 and the central portion 26. Both movable portions 40, 42 are aligned along the longitudinal axis 16 of the bone plate 10 with the end portions 22, 24 and central portion 26 of the bone plate 10. Each movable portion 40, 42 has a bone screw hole 44, 46 extending from a top surface 41, 43 to an opposite bone-facing surface 45 (shown in
As described in more detail below, the difference between d1 and d3 represents the potential longitudinal distance that the first movable portion 40 can travel toward and away from the central portion 26. Similarly, the longitudinal dimension of the second movable portion 42, illustrated at d4 in
To allow the movable portions 40, 42 to be moved longitudinally in the openings or spaces 36, 38 toward and away from the central portion 26, linear drive mechanisms are provided in the first illustrated bone plate 10. In the embodiment of
It will be appreciated that the number of threads per inch for the spindle drive mechanisms 48, 50 and the pitch of the threads can be selected to provide the desired level of translational movement for each turn of the spindle.
As shown in
As illustrated in
The bone plate 10A illustrated in
The second illustrated bone plate 10A differs from the first illustrated bone plate 10 in that the second illustrated bone plate 10A does not include longitudinal sides 64, 66, 68, 70, undercuts 72, 74, channels 76, 78 or flanges 80, 82. Instead, movement of the first and second movable portions 40A, 42A of the second illustrated bone plate 10A is constrained by a set of guide rods 84, 86 extending longitudinally outward from the first and second end portions 22A, 24A toward the central portion 26A. These guide rods 84, 86 extend through smooth bores 88, 90 in the first and second movable portions 40A, 42A and have ends received in smooth blind bores 92, 94 in the central portion 26A of the bone plate 10A and in smooth blind bores 96, 98 in the end portions 22A, 24A. The first and second movable portions 40A, 42A may slide on the guide rods 84, 86, and the guide rods 84, 86 serve to constrain movement of the first and second movable portions 40A, 42A to linear longitudinal paths of travel.
Thus, with both embodiments 10, 10A, rotation of the spindle drive mechanisms 48, 48A, 50, 50A in one direction causes longitudinal translational movement of the movable portions 40, 40A, 42, 42A toward the central portion 26, 26A and rotation of the spindle drive mechanisms 48, 48A, 50, 50A in the opposite direction causes longitudinal translational movement of the movable portions 40, 40A, 42, 42A away from the central portion 26, 26A. When the movable portions 40, 40A, 42, 42A are fixed to bone segments or fragments, longitudinal translational movement of the movable portions 40, 40A, 42, 42A away from the central portion 26, 26A effects distraction of the bone segments of fragments and longitudinal translational movement of the movable portions 40, 40A, 42, 42A toward the central portion 26, 26A effects compression of the bone segments or fragments.
The bone plate 10B illustrated in
However, in the third illustrated bone plate 10B, the plate 10B does not include any drive mechanism. Instead, the movable portions 40B, 42B are positioned in the enlarged openings or spaces 36B, 38B of body portion 20B, and are mounted to the body portion 20B in a manner that allows the movable portions 40B, 42B to move freely along the longitudinal axis 16B of the bone plate 10B.
In the third illustrated embodiment, the movable portions 40B, 42B are mounted on rails 83B, 85B, 87B, 89B that extend longitudinally across the enlarged openings or spaces 36B, 38B. The ends of the rails 83B, 85B, 87B, 89B are received in smooth blind bores 91B, 92B, 93B, 94B, 95B, 96B, 97B, 98B formed in the first and second end portions 22B, 24B and the central portion 26B. These rails 83B, 85B, 87B, 89B extend through smooth bores 88B, 90B, 99B, 101B in the first and second movable portions 40B, 42B and into the blind bores 91B, 92B, 93B, 94B, 95B, 96B, 97B, 98B. The first and second movable portions 40B, 42B may slide on the rails 83B, 85B, 87B, 89B; the rails serve to constrain movement of the first and second movable portions 40B, 42B to linear longitudinal paths of travel, while allowing for free longitudinal movement in the confines of the enlarged openings or spaces 36B, 38B. The illustrated rails 83B, 85B, 87B, 89B and the smooth bores 88B, 90B, 99B, 101B and blind bores 91B, 92B, 93B, 94B, 95B, 96B, 97B, 98B are square in cross-section, although it should be understood that the rails and bores could have other shapes, such as circular in cross-section. It should also be appreciated that structures other than rails can be used to mount the movable portions 40B, 42B to the body portion 20B in a way that allows the movable portions 40B, 42B to slide along the longitudinal axis 16B of the body portion 20B.
When the third illustrated plate 10B is implanted in a patient, the patient's body weight (an applied axial load) dynamically loads the plate 10B because part of the plate could slide in relation to the rest of the plate. Thus, with relative longitudinal movement between the movable portions 40B, 42B and the body portion 20B being allowed post-implantation, the third illustrated plate 10B provides a dynamic locking plate.
To allow for fixation of the movable portions 40, 40A, 42, 42A of the bone plate 10 to the bone segments or fragments, the bone screw holes 44, 44A, 46, 46A allow for a locked connection between the movable portions 40, 40A, 42, 42A and bone screw assemblies, described in more detail below. Although in the illustrated embodiments, each movable portion 40, 40A, 42, 42A has a single bone screw hole 44, 44A, 46, 46A, it should be understood that additional bone screw holes could be provided in the movable portions 40, 40A, 42, 42A if desired. Such additional bone screw holes could have the structure described below for holes 44, 44A, 46, 46A or could have the structure described below for holes 28, 28A, 30, 30A, 32, 32A, 34, 34A.
The bone plate holes 28, 28A, 28B, 30, 30A, 30B, 32, 32A, 30B, 34, 34A, 34B of the fixed portions 22, 22A, 22B, 24, 24A, 24B, 26, 26A, 26B of the bone plates 10, 10A, 10B in the illustrated embodiments are defined by circular interior edges and cylindrical interior surfaces. Any or all of these bone plate holes 28, 28A, 28B, 30, 30A, 30B, 32, 32A, 32B, 34, 34A, 34B may have undercuts and grooves of the type described above for the holes 44, 44A, 44B, 46, 46A, 46B to allow for these holes to be used with a locking bone screw assembly, or may not include such undercuts and grooves. The embodiment of
The illustrated bone plates 10, 10A, 10B may be made of any suitable durable material that is biologically compatible with the human anatomy and preferable made of a high strength metal. For example, the plate may be made of stainless steel, cobalt chrome or titanium. A forged or wrought titanium alloy may be used, such as ASTM F-620-97 or ASTM F-136 ELI.
Although the illustrated bone plates 10, 10A, 10B are elongated structures of substantially constant width along their lengths, the end portions may have other shapes. For example, one of the end portions may form an enlarged head suitable for fixation to the end of a bone, such as the distal femur or proximal tibia.
The illustrated bone plates 10, 10A, 10B may comprise part of a bone plate system that includes a plurality of bone screws. An example of a set of bone screws that could be used with the system of the present invention is illustrated at 150 in
As shown in
The illustrated collet 202 comprises an assembly of an annular outer member 224 and an annular inner member 226. An example of a suitable structure for the annular outer member 224 is illustrated in
An example of a suitable structure for the annular inner member 226 is illustrated in
When the outer and inner annular members 224, 226 are assembled, the top surfaces and radially outer surfaces of the fingers 272, 273, 274, 275, 276, 277 of the inner member 226 contact the inner cylindrical surface 250 and an inner radial surface 252 of the outer member 224. Thus, portions of the fingers 272, 273, 274, 275, 276, 277 of the inner member 226 are concentric with portions of the fingers 244, 245, 246, 247 of the outer member 224, and are received within a portion of the outer member. Thus, the assembly of the annular outer and inner members 224, 226 defines a radially compressible split collet. When assembled with the bone screw 204 as shown in
As shown in
When the bone screw is in the desired position, the surgeon then uses an impact instrument, such as that shown at 304 in
It will be appreciated that the dimensions of the outer diameter of the outer member 224 of the collet assembly 202 and the inner diameter of the interior surface 106 of the hole 44 may be selected so that the outer member 224 is radially compressed by the surface 106 when the collet assembly is fully seated as in
To use the dynamization feature of the present invention, the surgeon would repeat the process described above to lock another bone screw assembly 153 to the second movable portion 42 of the bone plate 10 and to a second segment or fragment of bone. With both movable portions 40, 42 of the bone plate 10 locked to bone screw assemblies 152, 153 that are in turn locked to separate bone segments or fragments, movement of the movable portions 40, 42 of the bone plate will effect movement of the bone segments or fragments to which they are affixed. For example, movement of the portions 40, 42 away from the central portion 26 will distract these bone segments or fragments and movement of the portions 40, 42 toward the central portion 26 will compress the bone segments or fragments. Once the surgeon is satisfied with the relative positions of the bone segments or fragments, additional bone screws may be inserted through the other available bone plate holes 28, 30, 32, 34 and into the bone segments to stabilize the fracture. These other fixation areas may be locking or non-locking and may be polyaxial if desired.
Alternatively, the surgeon may lock one bone screw assembly to one movable portion of the bone plate, such as portion 40, on one side of the fracture and may lock another bone screw assembly to either the center portion 26 or one of the end portions 22, 24 on the opposite side of the fracture through one of the holes 32, 34. The movable portion 40 may then be moved to either distract or compress the bone fragments or segment. It will be appreciated that, accordingly, a bone plate could include a single movable portion instead of two movable portions as illustrated in the accompanying drawings.
Thus, the present invention allows for both locking the bone plate to some of the bone screws and for dynamization for either distraction or compression of the bone fragments.
It should be appreciated that although it is believed to be advantageous to combine the bone plates with movable portions 40, 42 with the illustrated bone screw assemblies 152, 153, other structures for locking a bone screw to a bone plate may be used. It should also be appreciated that although the illustrated bone plate holes are circular, other shapes, such as slots, could be used in the present invention.
While only specific embodiments of the invention have been described and shown, it is apparent that various alternatives and modifications can be made thereto. Those skilled in the art will also recognize that certain additions can be made to the illustrative embodiment. It is, therefore, the intention in the appended claims to cover all such alternatives, modifications and additions as may fall within the true scope of the invention.
This application claims priority to U.S. Prov. App. No. 60/863,626 filed Oct. 31, 2006, entitled “BONE PLATE SYSTEM WITH SLIDABLE COMPRESSION HOLES,” which is incorporated by reference herein in its entirety.
Number | Date | Country | |
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60863626 | Oct 2006 | US |