Bone plate

Information

  • Patent Grant
  • 8246661
  • Patent Number
    8,246,661
  • Date Filed
    Monday, May 1, 2006
    18 years ago
  • Date Issued
    Tuesday, August 21, 2012
    12 years ago
Abstract
A bone plate (1) having an upper side (2), a bone-sided lower side (3), a first end (11), a second end (12) and several plate holes (4) arranged between the two ends (11, 12) and connecting the upper side (2) to the lower side (3), the plate holes being provided for receiving bone screws. Two of the plate holes (4) are formed by a combination of two partially overlapping boreholes (5, 6) of different type. The first (5) of the two boreholes is a circular cylindrical bore, having an internal thread (7) and a cylinder axis (9). The second borehole (6) has a cone axis (10) and tapers from the upper side (2) to the lower side (3) in the form of a frustum of a cone. The second borehole (6) is provided with an internal thread (8). The cylinder axis (9) is situated at a distance A from the cone axis (10), where A is different than zero.
Description
FIELD OF INVENTION

The present invention relates to a bone plate and, more particularly, to a bone plate having at least one combination hole formed by two different, partially overlapping through-holes.


BACKGROUND OF THE INVENTION

Primarily, the bone plate is intended to fix forefoot osteotomies, in particular hallux valgus osteotomies. Such osteotomies, or their fixations, should obey the following criteria:

  • they should be angularly fixed,
  • they should match the corresponding size of the correction,
  • they should be minimally invasive.


An implant in the form of a clamp is known from the patent documents WO 00/06036 and AT 000937U2 and is used intramedullarily. Said clamp offers the advantage of minimal invasiveness for intramedullary fixation; however, the implant per se is not angularly fixed. The correction depends on the various crimps by which the clamp is presented. Accordingly, the clamp is minimally invasive but cannot fix small corrections.


The FRIGG publication WO 01/54601 discloses a bone plate with combined holes, i.e., two mutually penetrating plate boreholes. This combined hole incurs the drawback that only one of the two plate boreholes includes a partial, internal thread, and that, consequently, an angularly fixed, rigid anchoring of a bone screw is possible only in that single plate borehole.


The objective of the present invention is palliation. The invention's goal is to create a bone plate which is applicable both intramedullarily and extramedullarily and which allows angular and minimally invasive fixation of both small and large corrections.


SUMMARY OF THE INVENTION

The invention attains its objective using a bone plate comprising an upper surface, a lower surface, first and second ends, and at least one combination hole disposed between the first and second ends, the hole passing through the upper and lower surfaces and configured and dimensioned for receiving at least one bone fastener. The combination hole may be formed by two different, partially overlapping bores, where the first bore has a cylindrical shape defining a central cylinder axis, and the second bore, which tapers from the upper surface to the lower surface, has a frusto-conical shape defining a central cone axis. The cylinder axis is spaced a non-zero distance from the cone axis. Preferably, both the cylindrical and frusto-conical bores include at least partial internal threads.


Said bone plate meets all the above listed requirements, namely:


(a) Being Angularly Fixed:


The bone plate is bilaterally adequately angularly fixed by means of two slots in the shank and two slots in the head zone of the metatarsal bone. Furthermore, on account of two cylindrical threads within the plate in the shank zone and by locking this plate using two screws, said plate is protected also against rotation as well as being shifted within the medullary cavity.


(b) Fixation According to the Size of the Correction:


This feature is implemented using the target bail. The small MT head shall be shifted to the desired extent in the lateral direction. Thereupon the plate is inserted or hammered in position along the small head and then is screwed tight.


(c) Minimal Invasiveness:


Sawing is carried out through an incision that is just wide enough to pass the saw blade. However said incision is large enough to insert the plate. The holes to screw in place the plate in the shank zone may be bored thereupon through the skin.


(d) Small Corrections also are Possible:


Small corrections not exceeding the cortical edge of the medullary space may be fixed extramedullarily using this plate. In this procedure the plate is slightly bent in relation to the correction and moved under the skin. The second part of the holes used to lock the shank are fitted with a conical thread and are intended for extramedullar, angular fixation. The holes may be felt when the plate is being moved under the skin. The incision between the two plates will then suffice to reach both holes.


Using the “combined hole” of the bone plate of the present invention, and, preferably, with two of such holes being configured in the lower, proximal bone plate part, said bone plate may be used both intramedullarily and extramedullarily.


The “combined hole” consists of a cylindrical and a conical portion each fitted with at least a partial thread. The cylindrical portion is used for intramedullar fixation and is locked by the shank thread of a bone screw. The conical portion is used for extramedullar bone plate application also to lock the bone plate, in this instance a socket head screw being used, resulting in a so-called “internal fixator.” The small metatarsal head being the element being displaced, a selection in fixation (intramedullary, extramedullary) is not significant in this case. Therefore the two plate holes in the upper, distal zone of the bone plate correspond to the conventional, angularly fixed plate holes (circular cylindrical or conical inside thread holes).


A targeting element is required to fix the bone plate of the invention in an intramedullary manner and to allow accurate locking of the bone plate in the bone. Simultaneously, however, this targeting element may both enable precise placement of the bone plate and act as a hammer tool.


No targeting element is required for extramedullary fixation because the bone plate holes can be felt underneath the skin. The two “combined holes,” preferably configured at the bone plate's proximal end, are so close to each other that they can be reached by using one incision and by displacing the skin.


The term “internal threads” denotes not only helical structures but also rib-shaped structures that may act as threads.


The bone plate of the present invention offers the advantage of entailing only little material waste when being manufactured. Another advantage is enabling a shorter bone plate, resulting in less invasiveness.


In a first preferred embodiment of the present invention, the plate hole consisting of two mutually overlapping boreholes is configured at the first bone plate end. In one embodiment, the first bone plate end tapers. As a result, the bone cavity will be more easily accessed and, as regards the extramedullary case, the bone plate will be more easily moved underneath the skin.


In another preferred embodiment, the internal thread of the first borehole is multiple, e.g., a double thread. This feature provides faster seizing when turning a socket head screw. The internal thread of the second borehole also may be multiple, preferably double.


In still another preferred embodiment, the cylinder axis and the cone axis of the two overlapping boreholes run essentially parallel to each other. The distance A between the axes of the cylinder and cone preferably shall be larger than 0.1 mm.


In yet another preferred embodiment, the bone plate comprises at least two boreholes formed by a combination of two different and partly overlapping boreholes. Preferably, an additional separate borehole adds to the first two boreholes but does not itself consist of two partly overlapping boreholes. The separate plate holes may be cylindrical or conical, with or without inside threads.


The bone plate comprises a compression hole in yet another embodiment of the present invention.


In still another embodiment, the second bone plate end is Y-shaped. On occasion, the fragment to be fixed will be too short to allow fixation with two consecutively located holes. In such a case, a Y-shaped bone plate end offers the advantage that each arm of the Y comprises one hole.


Preferably, one or even both of the two arms of the Y-shaped end includes a compression hole. A combined hole also may be used, that is, a combination of a compression hole and a locking hole. Again only one of the two kinds of holes (compression or locking hole) may be used.


A compression hole combined with a locking hole at the other Y arm offers the advantage that bone plate compression may take place before the second hole is used for angular fixation.


In still a further embodiment of the present invention, the upper and lower surfaces of the bone plate are curved. Typically the curved upper and lower sides correspond to the surfaces of circular cylinders Cupper and Clower.


Preferably the upper side (2) and the lower side (3) exhibit different curvatures. If the bone plate is used intramedullarily as well as extramedullarily, the different curvatures of top and bottom sides allow optimally matching the intramedullar surface of the medullary space on one hand and on the other hand the bone extramedullar surface.


In one particular embodiment, the radius Rupper of the circular cylinder Cupper is at most 50%, preferably at most 40%, of the radius Rlower of the circular cylinder Clower.





BRIEF DESCRIPTION OF THE DRAWINGS

The invention and its further developments are described below in relation to the partly schematic figures of several illustrative embodiments, in which:



FIG. 1 is a top view of a preferred embodiment of the bone plate of the invention having two “combined holes”; and



FIG. 2 is a longitudinal section of the bone plate of FIG. 1 in the area of one of the combined holes.





DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

The bone plate 1 shown in FIGS. 1 and 2 comprises a top side 2. a bottom side 3 facing the bone, a first end 11, a second end 12 and four plate holes which shall receive the bone screws and which are configured between the two ends 11, 12 and connect the top side 2 to the bottom side 3.


The two plate holes 4 near the first end 11 are constituted by two different and partly overlapping boreholes 5, 6. The first (5) of the two boreholes is circular cylindrical and comprises a cylinder axis 9 and an inside thread 7. The second (6) of the two boreholes tapers from the top side 2 toward the bottom side 3 to subtend a cone frustrum and it comprises a conical axis 10 and an inside thread 8. The cylinder axis 9 and the cone axis 10 run parallel to each other and are a distance A=2 mm apart.


Of the two plate holes 4 constituted by the overlapping boreholes 5, 6, the terminal one is configured near the first and tapering end 11 of the bone plate 1.


The plate holes 4 adjoining the combined holes are conical, angularly fixed and comprise an inside thread 8.


While the present invention has been described with reference to the preferred embodiments, those skilled in the art will recognize that numerous variations and modifications may be made without departing from the scope of the present invention. Accordingly, it should be clearly understood that the embodiments of the invention described above are not intended as limitations on the scope of the invention, which is defined only by the following claims.

Claims
  • 1. A bone plate comprising: an upper surface;a lower surface;first and second ends; andat least one combination hole disposed between the first and second ends, the hole passing through the upper and lower surfaces and configured and dimensioned for receiving at least one bone fastener,wherein the at least one combination hole is formed by two different, partially overlapping bores, the first bore having at least a partial first internal thread and a partially cylindrical portion defining a central cylinder axis, the partially cylindrical portion extending from the upper surface to the lower surface, the second bore tapering from the upper surface to the lower surface and having at least a partial second internal thread, the second bore including a partially frusto-conical portion defining a central cone axis, the cylinder axis spaced a non-zero distance from the cone axis.
  • 2. The bone plate of claim 1, wherein the combination hole is located nearer the first end of the bone plate than the second end.
  • 3. The bone plate of claim 1, wherein the first end of the bone plate is tapered.
  • 4. The bone plate of claim 1, wherein the first bore includes multiple lead threads.
  • 5. The bone plate of claim 1, wherein the second bore includes multiple lead threads.
  • 6. The bone plate of claim 1, wherein the cylinder axis and the cone axis are substantially parallel.
  • 7. The bone plate of claim 1, wherein the distance between the cylinder axis and the cone axis is greater than 0.1 mm.
  • 8. The bone plate of claim 1, further comprising at least two combination holes.
  • 9. The bone plate of claim 1, further including an additional hole wherein the additional hole is a non-threaded compression hole.
  • 10. The bone plate of claim 1, wherein the second end of the plate is Y-shaped.
  • 11. The bone plate of claim 10, wherein the second, Y-shaped end of the plate includes two aims, and at least one of the arms includes a non-threaded compression hole.
  • 12. The bone plate of claim 1, wherein the upper and lower surfaces are curved.
  • 13. The bone plate of claim 12, wherein the curved upper and lower surfaces are each partially cylindrically-shaped.
  • 14. The bone plate of claim 13 wherein the curvature of the upper surface is different than the curvature of the lower surface.
  • 15. The bone plate of claim 14 wherein the partially cylindrically-shaped upper surface has a first cylinder radius Rupper and the partially cylindrically-shaped lower surface has a second cylinder radius Rlower, where Rupper is less than or equal to 50% of Rlower.
  • 16. The bone plate of claim 15, wherein Rupper is less than or equal to 40% of Rlower.
  • 17. A bone plate comprising: an upper surface;a lower surface;first and second ends;a first cylindrical bore disposed between the first and second ends including a partially cylindrical portion and having at least a partial first internal thread on the partially cylindrical portion, the cylindrical bore passing through the upper and lower surfaces and defining a central cylinder axis;a second frusto-conical bore disposed between the first and second ends including a partially conical portion and having at least a partial second internal thread on the partially conical portion, the frusto-conical bore passing through the upper and lower surfaces, forming a larger opening in the upper surface than the lower surface, and defining a central cone axis,wherein the first and second bores partially overlap one another to form a combination hole such that the cylinder axis is spaced a non-zero distance from the cone axis, the partially cylindrical portion of the first bore extending from the upper surface to the lower surface.
RELATED APPLICATION DATA

The present application is a continuation of the U.S. National Stage designation of co-pending International Patent Application No. PCT/CH2003/000712, filed Oct. 30, 2003, the entire content of which is expressly incorporated herein by reference thereto.

US Referenced Citations (97)
Number Name Date Kind
3463148 Treace Aug 1969 A
3552389 Allgower et al. Jan 1971 A
3630261 Gley Dec 1971 A
3668972 Allgower et al. Jun 1972 A
3716050 Johnston Feb 1973 A
3741205 Markolf et al. Jun 1973 A
3779240 Kondo Dec 1973 A
RE28841 Allgower et al. Jun 1976 E
4029091 Von Bezold et al. Jun 1977 A
4175555 Herbert Nov 1979 A
4219015 Steinemann Aug 1980 A
4263904 Judet Apr 1981 A
4338926 Kummer et al. Jul 1982 A
4408601 Wenk Oct 1983 A
4429690 Angelino-Pievani Feb 1984 A
RE31628 Allgower et al. Jul 1984 E
4484570 Sutter et al. Nov 1984 A
4493317 Klaue Jan 1985 A
4513744 Klaue Apr 1985 A
4565193 Streli Jan 1986 A
4612923 Kronenthal Sep 1986 A
4651724 Berentey et al. Mar 1987 A
4683878 Carter Aug 1987 A
4776329 Treharne Oct 1988 A
4781183 Casey et al. Nov 1988 A
4838252 Klaue Jun 1989 A
4858601 Glisson Aug 1989 A
4867144 Karas et al. Sep 1989 A
4927421 Goble et al. May 1990 A
4957497 Hoogland et al. Sep 1990 A
4988350 Herzberg Jan 1991 A
5002544 Klaue et al. Mar 1991 A
5006120 Carter Apr 1991 A
5041113 Biedermann et al. Aug 1991 A
5041114 Chapman et al. Aug 1991 A
5053036 Perren et al. Oct 1991 A
5085660 Lin Feb 1992 A
5129901 Decoste Jul 1992 A
5151103 Tepic et al. Sep 1992 A
5190544 Chapman et al. Mar 1993 A
5197966 Sommerkamp Mar 1993 A
5269784 Mast Dec 1993 A
5275601 Gogolewski et al. Jan 1994 A
5304180 Slocum Apr 1994 A
5324290 Zdeblick et al. Jun 1994 A
5336224 Selman Aug 1994 A
5360448 Thramann Nov 1994 A
5364398 Chapman et al. Nov 1994 A
5364399 Lowery et al. Nov 1994 A
5429641 Gotfried Jul 1995 A
5514138 McCarthy May 1996 A
5591168 Judet et al. Jan 1997 A
5601553 Trebing et al. Feb 1997 A
5607426 Ralph et al. Mar 1997 A
5607428 Lin Mar 1997 A
5674222 Berger et al. Oct 1997 A
5702399 Kilpela et al. Dec 1997 A
5709686 Talos et al. Jan 1998 A
5741258 Klaue et al. Apr 1998 A
5749872 Kyle et al. May 1998 A
5772662 Chapman et al. Jun 1998 A
5810823 Klaue et al. Sep 1998 A
5938664 Winquist et al. Aug 1999 A
5954722 Bono Sep 1999 A
5968047 Reed Oct 1999 A
5976141 Haag Nov 1999 A
6022352 Vandewalle Feb 2000 A
6030389 Wagner et al. Feb 2000 A
6096040 Esser Aug 2000 A
6129730 Bono et al. Oct 2000 A
6183475 Lester et al. Feb 2001 B1
6206881 Frigg et al. Mar 2001 B1
6228085 Theken et al. May 2001 B1
6306136 Baccelli Oct 2001 B1
6322562 Wolter Nov 2001 B1
6348052 Sammarco Feb 2002 B1
6364882 Orbay Apr 2002 B1
6423064 Kluger Jul 2002 B1
6440135 Orbay et al. Aug 2002 B2
6454769 Wagner et al. Sep 2002 B2
6454770 Klaue Sep 2002 B1
6527776 Michelson Mar 2003 B1
6565569 Assaker et al. May 2003 B1
6575975 Brace et al. Jun 2003 B2
D479331 Pike et al. Sep 2003 S
6623486 Weaver et al. Sep 2003 B1
6669701 Steiner et al. Dec 2003 B2
6719759 Wagner et al. Apr 2004 B2
7044953 Capanni May 2006 B2
7128744 Weaver et al. Oct 2006 B2
7229445 Hayeck et al. Jun 2007 B2
20020183752 Steiner et al. Dec 2002 A1
20040073218 Dahners Apr 2004 A1
20040167522 Niederberger et al. Aug 2004 A1
20050165400 Fernandez Jul 2005 A1
20060217722 Dutoit et al. Sep 2006 A1
20060235400 Schneider Oct 2006 A1
Foreign Referenced Citations (34)
Number Date Country
1112803 Nov 1981 CA
611147 May 1979 CH
34 42 004 Apr 1986 DE
43 41 980 Jun 1995 DE
43 43 117 Jun 1995 DE
44 38 264 Mar 1996 DE
93 21 544 Oct 1999 DE
198 32 513 Feb 2000 DE
203 09 361 Sep 2003 DE
0 053 999 Jun 1982 EP
0 207 884 Jan 1987 EP
0 410 309 Jan 1991 EP
0 515 828 Dec 1992 EP
0 530 585 Mar 1993 EP
1 468 655 Oct 2004 EP
742 618 Mar 1933 FR
2 233 973 Feb 1975 FR
2 405 062 Jun 1979 FR
2 405 705 Jun 1979 FR
2 405 706 Jun 1979 FR
2 496 429 Jun 1982 FR
2 674 118 Sep 1992 FR
11299804 Nov 1992 JP
1 037 911 Aug 1983 SU
1 279 626 Dec 1986 SU
WO 8700419 Jan 1987 WO
WO 8803781 Jun 1988 WO
WO 9629948 Oct 1996 WO
WO 9709000 Mar 1997 WO
WO 0053110 Sep 2000 WO
WO 0066012 Nov 2000 WO
WO 0154601 Aug 2001 WO
WO 02096309 Dec 2002 WO
WO 2004089233 Oct 2004 WO
Related Publications (1)
Number Date Country
20070016205 A1 Jan 2007 US
Continuations (1)
Number Date Country
Parent PCT/CH03/00712 Oct 2003 US
Child 11416489 US