Total ankle replacement (TAR) requires precise tibial and talar bone resection that accommodates metal implants that will be fixed to prepared surfaces. Disclosed herein are instruments that aid in placing ankle implants.
The present disclosure includes a system for tibial bone resection. Once a tibial bone has been resected, an implant may be fixed to a prepared surface of the tibia.
Further, the present disclosure includes a system for plunge milling a tibial bone, which may reduce vibration, generate less heat, is guided through bushings, and pulverizes resected bone as it is milled thereby obviating the problem of removing large bone fragments from the posterior tibiotalar joint capsule. A bone milling process reduces the degree of difficulty to resect a tibial bone required for TAR and potentially the time required for that removal when compared to traditional methods. Bone milling may also reduce the risk of adjacent tissue injury including thermal osteonecrosis, bone insult due to saw cut, nerve, and tendon laceration. An implant matched box rasp is designed to smooth out any remaining bone material left behind by the milling process. Medial and lateral corners of the implant matched rasps are polished smooth, making them incapable of gouging or digging into bone during rasping. These smooth medial and lateral corners match the placement of the two corner drill holes of the bushing and act as a guide for the rasp. These features mitigate the risk of over-rasping and removing more bone than is desired.
Thus, in a first aspect, a device includes a handle and a rasp coupled to the handle. A rasp includes a top surface, a bottom surface, a first side surface, and a second side surface. A portion of the top surface includes a first rough surface, a portion of the first side surface includes a second rough surface, and a portion of the second side surface includes a third rough surface. A first smooth curved surface separates the first rough surface from the second rough surface, and a second smooth curved surface separates first rough surface from the third rough surface.
In another aspect, the present disclosure provides a system including a first bushing configured to be removably coupled to a tibia of a patient. The first bushing includes a first plurality of through-holes. The system also includes a second bushing configured to be removably coupled to the tibia. The second bushing includes a second plurality of through-holes.
In another aspect, a method can include removably coupling a first bushing to a tibia of a patient, wherein the first bushing includes a first plurality of through-holes, plunging a reamer through the first plurality of through-holes and into the tibia, removably coupling a second bushing to the tibia of the patient, wherein the second bushing includes a second plurality of through-holes, plunging the reamer through the second plurality of through-holes and into the tibia, and removing additional tibia material using the device of any one of claims.
In another aspect, a system comprising a first bushing configured to be removably coupled to a tibia of a patient. The first bushing includes a first plurality of through-holes. The system also includes a patient specific disposable surface that is configured to be removably coupled to a first side of the first bushing. The system also includes a patient specific depth guide that is configured to be removably coupled to a second side of the first bushing. The patient specific depth guide includes a plurality of through-holes that align with the first plurality of through-holes of the first bushing.
In another aspect, a method can include removably coupling a first bushing to a tibia of a patient, wherein the first bushing includes a first plurality of through-holes, removably coupling a patient specific disposable surface to a first side of the first bushing, removably coupling a patient specific depth guide to a second side of the first bushing, wherein the patient specific depth guide includes a plurality of through-holes that align with the first plurality of through-holes of the first bushing, and plunging a reamer through the first plurality of through-holes, through the patient specific disposable surface, and into the tibia of the patient.
In yet another aspect, a kit includes the devices and the systems disclosed herein.
With reference to the Figures,
In an example, the bottom surface 108 is smooth. In another example, the bottom surface 108 is rough. In an example, the first rough surface 114 comprises a first plurality of spikes, the second rough surface 116 comprises a second plurality of spikes, and the third rough surface 118 comprises a third plurality of spikes. As shown in
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In an example, the device 100 comprises a first device, and the device 100 has a first rough surface 114 including a first plurality of spikes, a second rough surface 116 including a second plurality of spikes, and a third rough surface 118 including a third plurality of spikes. A second device may be similarly configured to the device 100 described above, but the second device includes a fourth rough surface including a fourth plurality of spikes that is greater than the first plurality of spikes, a fifth rough surface including a fifth plurality of spikes that is greater than the second plurality of spikes, and a sixth rough surface including a sixth plurality of spikes that is greater than the third plurality of spikes. As such, the device 100 is configured with a lower grit to remove a bulk of excess material from the tibia, while the second device is configured with a higher grit to smooth out the tibia prior to implantation of the implant.
In an example, the rasp 104 is detachable from the handle 102. In such an example, the rasp 104 may comprise a first rasp having a first rough surface 114 including a first plurality of spikes, a second rough surface 116 including a second plurality of spikes, and a third rough surface 118 including a third plurality of spikes. A rasp may be configured to be removably attached to the handle 102, and the second rasp may be similarly configured to the rasp 104 described above, but the second rasp includes a fourth rough surface including a fourth plurality of spikes that is greater than the first plurality of spikes, a fifth rough surface including a fifth plurality of spikes that is greater than the second plurality of spikes, and a sixth rough surface including a sixth plurality of spikes that is greater than the third plurality of spikes. As such, the first rasp 104 is configured with a lower grit to remove a bulk of excess material from the tibia, while the second rasp is configured with a higher grit to smooth out the tibia prior to implantation of the implant.
In an example, the first bushing 152 and the second bushing 158 are configured to be directly coupled to the tibia of the patient through fixation pins that are inserted into the tibia. In an example, the location of the fixation pins are established during preoperative planning and then transferred to the tibia during surgery.
In another example, a tibial external adjustment guide 154 is directly attached to the tibia of the patient, and the first bushing 152 and the second bushing 158 are configured to be coupled to the tibial external adjustment guide 154 such that the first bushing 152 and the second bushing 158 are indirectly coupled to the tibia.
In an example, a diameter of one or more of the first plurality of through-holes 156 are different from one another, and a diameter of one or more of the second plurality of through-holes 160 are the different from one another. In another example, a diameter of each of the first plurality of through-holes 156 are the same, and wherein a diameter of each of the second plurality of through-holes 160 are the same. A diameter of each of the first plurality of through-holes 156 can be greater than the diameter of each of the second plurality of through-holes 160. Also, the diameter of each of the first plurality of through-holes 156 can be less than the diameter of each of the second plurality of through-holes 160. As shown in
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In one example, a guide is used when using the device 100. Such a guide may be attached to the tibial external adjustment guide 154 in a similar fashion as the first bushing 152 and the second bushing 158 are attached. In another example, the guide for the device 100 may be attached directly over two pins that are placed in the distal tibia.
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The patient specific disposable surface 170 and the patient specific depth guide 174 may be created for each individual patient, and are each configured to be removably coupled to the first bushing 152. After use, the patient specific disposable surface 170 and the patient specific depth guide 174 can be discarded, while the first bushing 152 can be reused for multiple procedures and multiple patients.
In an example, the system 150 further includes a second patient specific disposable surface that is configured to be removably coupled to a first side of the second bushing 158. The system also includes a second patient specific depth guide that is configured to be removably coupled to a second side of the second bushing 158. The second patient specific depth guide includes a plurality of through-holes that align with the second plurality of through-holes 160 of the second bushing 158. In another example, the patient specific disposable surface 170 may be reused with the second bushing 158, while a new second patient specific depth guide is used with the second bushing 158.
A kit for resecting a tibial bone is also disclosed. A kit includes a device 100 and a system 150 as described herein. In addition, a kit may include a reamer 157. The reamer 157 can be configured to be positioned through the first plurality of through-holes 156 of the first bushing 152. In one example, the reamer 157 can be further configured to be positioned through the second plurality of through-holes 160 of the second bushing 158. In an example, the diameter of the reamer 157 is equal to a diameter of a first smooth curved surface and a diameter of the second smooth curved surface. In an example, a diameter of the reamer 157 is 4.5 mm. In another example, a kit can further include a depth stop configured to be removably coupled to the reamer 157 to provide a positive stop to thereby define a reamer depth. In one example, a depth stop comprises a lockable collar. In another example, a kit can further include a second reamer having a second diameter that is different than the diameter of the reamer 157. In such an example, the second reamer can be configured to be positioned through the second plurality of through-holes 160 of the second bushing 158.
Methods disclosed herein can be used with any of the embodiments of the device 100, the system 150, and the kit as described herein.
A method of preparing a tibia for an implant includes removably coupling a first bushing 152 to a tibia of a patient, where the first bushing 152 includes a first plurality of through-holes 156. A method can also include plunging a reamer 157 through the first plurality of through-holes 156 and into the tibia. The first bushing 152 can then be removed from the tibia of the patient. A method can also include removably coupling a second bushing 158 to the tibia of the patient, where the second bushing includes a second plurality of through-holes 160. A method can also include plunging the reamer 157 through the second plurality of through-holes 160 and into the tibia. The second bushing 158 can then be removed from the tibia of the patient. A method can also include removing additional tibia material using the device 100 as described herein.
As described above, the device 100 is designed to smooth out any remaining bone material left behind by the milling process. Medial and lateral corners of the device 100 are polished smooth, making them incapable of gouging or digging into bone during rasping. These smooth medial and lateral corners match the placement of the two corner drill holes of the bushing and act as a guide for the device 100. These features mitigate the risk of over-rasping and removing more bone than is desired.
In an example, a diameter of the reamer 157 is equal to a diameter of the first smooth curved surface 120 and a diameter of the second smooth curved surface 122. The first smooth curved surface 120 and the second smooth curved surface 122 act as a depth stop to help prevent the user from rasping excessively and in turn removing too much bone.
In an example, a method further includes measuring an anterior to posterior length of the tibia, and providing a depth stop to the reamer 157 at a distance corresponding to the measured anterior to posterior length of the tibia to prevent the reamer 157 from being over plunged. In such an example, the anterior to posterior length of the tibia may be measured directly through the first hole via a depth gauge, via preoperative computed tomography, and/or via magnetic resonance imaging data.
In an example, a method further includes securing one or more fixation pins to the tibia of the patient. In such an example, the first bushing 152 and the second bushing 158 are configured to be directly coupled to the tibia of the patient through fixation pins that are inserted into the tibia. In an example, the location of the fixation pins are established during preoperative planning and then transferred to the tibia during surgery.
In an example, a method further includes securing a tibial external adjustment guide 154 to the tibia of the patient. In such an example, the first bushing 152 and the second bushing 158 are configured to be coupled to the tibial external adjustment guide 154 such that the first bushing 152 and the second bushing 158 are indirectly coupled to the tibia.
In another example, a method of preparing a tibia for an implant includes removably coupling a first bushing 152 to a tibia of a patient. The first bushing 152 includes a first plurality of through-holes 156. A method can also include removably coupling a patient specific disposable surface 170 to a first side of the first bushing 152. A method can also include removably coupling a patient specific depth guide 174 to a second side of the first bushing 152. The patient specific depth guide 174 includes a plurality of through-holes 176 that align with the first plurality of through-holes 156 of the first bushing 152. A method can also include plunging a reamer 157 through the first plurality of through-holes 156, through the patient specific disposable surface 170, and into the tibia of the patient.
A method can also include removing the first bushing 152 from the tibia of the patient. A method can also include coupling a second bushing 158 to the tibia of the patient. The second bushing 158 includes a second plurality of through-holes 160. A method can also include removably coupling a second patient specific disposable surface to a first side of the second bushing 158. A method can also include removably coupling a second patient specific depth guide to a second side of the second bushing 158. The second patient specific depth guide includes a plurality of through-holes that align with the second plurality of through-holes 160 of the second bushing 158. A method can also include plunging a reamer 157 through the second plurality of through-holes 160, through the second patient specific disposable surface, and into the tibia of the patient. The second bushing 158 can then be removed from the tibia of the patient.
It should be understood that arrangements described herein are for purposes of example only. As such, those skilled in the art will appreciate that other arrangements and other elements (e.g. machines, interfaces, functions, orders, and groupings of functions, etc.) can be used instead, and some elements may be omitted altogether according to the desired results. Further, many of the elements that are described are functional entities that may be implemented as discrete or distributed components or in conjunction with other components, in any suitable combination and location, or other structural elements described as independent structures may be combined.
While various aspects and examples have been disclosed herein, other aspects and examples will be apparent to those skilled in the art. The various aspects and examples disclosed herein are for purposes of illustration and are not intended to be limiting, with the true scope being indicated by the following claims, along with the full scope of equivalents to which such claims are entitled. It is also to be understood that the terminology used herein is for the purpose of describing particular examples only, and is not intended to be limiting.
Example methods and systems are described herein. It should be understood that the words “example,” “exemplary,” and “illustrative” are used herein to mean “serving as an example, instance, or illustration.” Any example or feature described herein as being an “example,” being “exemplary,” or being “illustrative” is not necessarily to be construed as preferred or advantageous over other examples or features. The examples described herein are not meant to be limiting. It will be readily understood that the aspects of the present disclosure, as generally described herein, and illustrated in the figures, can be arranged, substituted, combined, separated, and designed in a wide variety of different configurations, all of which are explicitly contemplated herein.
Furthermore, the particular arrangements shown in the Figures should not be viewed as limiting. It should be understood that other examples may include more or less of each element shown in a given Figure. Further, some of the illustrated elements may be combined or omitted. Yet further, an example may include elements that are not illustrated in the Figures.
In the following description, numerous specific details are set forth to provide a thorough understanding of the disclosed concepts, which may be practiced without some or all of these particulars. In other instances, details of known devices and/or processes have been omitted to avoid unnecessarily obscuring the disclosure. While some concepts will be described in conjunction with specific examples, it will be understood that these examples are not intended to be limiting.
As used herein, “coupled” means associated directly as well as indirectly. For example, a member A may be directly associated with a member B, or may be indirectly associated therewith, e.g., via another member C. It will be understood that not all relationships among the various disclosed elements are necessarily represented.
Unless otherwise indicated, the terms “first,” “second,” etc. are used herein merely as labels, and are not intended to impose ordinal, positional, or hierarchical requirements on the items to which these terms refer. Moreover, reference to, e.g., a “second” item does not require or preclude the existence of, e.g., a “first” or lower-numbered item, and/or, e.g., a “third” or higher-numbered item.
Reference herein to “one embodiment” or “one example” means that one or more feature, structure, or characteristic described in connection with the example is included in at least one implementation. The phrases “one embodiment” or “one example” in various places in the specification may or may not be referring to the same example.
As used herein, a system, apparatus, structure, article, element, component, or hardware “configured to” perform a specified function is indeed capable of performing the specified function without any alteration, rather than merely having potential to perform the specified function after further modification. In other words, the system, apparatus, structure, article, element, component, or hardware “configured to” perform a specified function is specifically selected, created, implemented, utilized, programmed, and/or designed for the purpose of performing the specified function. As used herein, “configured to” denotes existing characteristics of a system, apparatus, structure, article, element, component, or hardware which enable the system, apparatus, structure, article, element, component, or hardware to perform the specified function without further modification. For purposes of this disclosure, a system, apparatus, structure, article, element, component, or hardware described as being “configured to” perform a particular function may additionally or alternatively be described as being “adapted to” and/or as being “operative to” perform that function.
The limitations of the following claims are not written in means-plus-function format and are not intended to be interpreted based on 35 U.S.C. § 112(f), unless and until such claim limitations expressly use the phrase “means for” followed by a statement of function void of further structure.
By the term “about,” “approximately,” or “substantially” with reference to amounts or measurement values described herein, it is meant that the recited characteristic, parameter, or value need not be achieved exactly, but that deviations or variations, including for example, tolerances, measurement error, measurement accuracy limitations and other factors known to those of skill in the art, may occur in amounts that do not preclude the effect the characteristic was intended to provide. For example, in one embodiment, the term “about” can refer to ±5% of a given value.
Illustrative, non-exhaustive examples, which may or may not be claimed, of the subject matter according the present disclosure are provided below.
This application claims the benefit of priority to (i) U.S. Provisional Application No. 63/285,722 entitled “Bone Resection Method by Plunge Milling and Rasping During Total Ankle Arthroplasty,” filed on Dec. 3, 2021, and (ii) U.S. Provisional Application No. 63/301,600 entitled “Patient Specific Reamer Guides,” filed on Jan. 21, 2022, the contents of each of which are hereby incorporated by reference in their entirety.
Filing Document | Filing Date | Country | Kind |
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PCT/US2022/051613 | 12/2/2022 | WO |
Number | Date | Country | |
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63285722 | Dec 2021 | US | |
63301600 | Jan 2022 | US |