Information
-
Patent Grant
-
6416082
-
Patent Number
6,416,082
-
Date Filed
Tuesday, May 23, 200024 years ago
-
Date Issued
Tuesday, July 9, 200222 years ago
-
Inventors
-
Original Assignees
-
Examiners
- Wellington; A. L.
- Carter; Monica
-
CPC
-
US Classifications
Field of Search
US
- 281 151
- 281 29
- 281 34
- 283 631
- 283 64
- 270 5208
- 271 227
- 271 255
- D19 26
- 206 457
- 412 1
- 412 19
- 033 1 B
- 033 1 R
- 033 700
- 033 830
- 356 399
- 356 401
-
International Classifications
-
Abstract
A book cover for binding a book block includes a cover blank, a cover image provided on the cover blank, and an alignment feature associated with the cover blank. The cover image defines an image field of the cover blank and the alignment feature is registered to a center line of the image field. As such, the cover blank can be aligned in a book binder when the book block is bound with the book cover by the book binder.
Description
THE FIELD OF THE INVENTION
The present invention relates generally to book binding and, more particularly, to a book cover including an alignment feature for aligning the book cover in a book binder.
BACKGROUND OF THE INVENTION
In making a book, a book block which includes a plurality of sheets of paper is typically bound with a book cover by a book binder. The book block includes a body of the book including, for example, a table of contents, text, index, etc. Typically, the book cover is one sheet or piece of material cut to a desired size and includes a cover image formed of characters and/or graphics printed on a side which forms an outer surface of the book cover.
With a conventional book binding system, the book cover is positioned in the book binder and the book block is positioned relative to the book cover such that a spine of the book block is bound with an inner surface of the book cover. Thus, positioning of the book cover in the book binder, typically requires the inner surface of the book cover to be exposed such that the spine of the book block can be correctly positioned relative to the book cover. Since the outer surface and, therefore, the cover image are not exposed or visible, aligning the book cover in the book binder is difficult. In addition, since the cover image is printed on the book cover, the cover image may be skewed or offset relative to a desired position. Once again, aligning the book cover in the book binder is difficult.
Unfortunately, with the conventional book binding system, precisely aligning the book cover in the book binder is not always possible. Thus, the book block is not always correctly positioned relative to the book cover. The book cover and, more importantly, the cover image, therefore, are not always precisely centered about the book block. As such, quality and appearance of the book are poor.
Accordingly, a need exists for aligning a book cover in a book binder prior to binding of a book block in the book cover by the book binder such that the book cover and, more specifically, a cover image are centered about the book block when the book block is bound with the book cover.
SUMMARY OF THE INVENTION
One aspect of the present invention provides a book cover including a cover blank, a cover image on the cover blank, and an alignment feature associated with the cover blank, wherein the cover image defines an image field of the cover blank, the image field has a center line, and the alignment feature is registered to the center line of the image field.
In one embodiment, the alignment feature penetrates the cover blank. In one embodiment, the cover image defines a surplus region of the cover blank beyond the image field, and the alignment feature penetrates the surplus region of the cover blank.
In one embodiment, the alignment feature includes an alignment cut provided in the cover blank. In one embodiment, the cover blank has a top edge and a bottom edge, and the alignment cut extends from one of the top edge and the bottom edge of the cover blank. In one embodiment, the image field of the cover blank has a top boundary and a bottom boundary, and the alignment cut extends from one of the top edge of the cover blank toward the top boundary of the image field and the bottom edge of the cover blank toward the bottom boundary of the image field. In one embodiment, the cover image defines a surplus region of the cover blank beyond the image field, and the alignment cut is formed in the surplus region of the cover blank.
In one embodiment, the alignment feature includes at least two locator points provided on the cover blank centered about the center line of the image field and an alignment cut formed in the cover blank centered between the locator points. In one embodiment, the cover blank has a surface, and the cover image and the locator points are printed on the surface of the cover blank. In one embodiment, the cover image defines a surplus region of the cover blank beyond the image field, and the locator points are printed in the surplus region of the cover blank and the alignment cut is formed in the surplus region of the cover blank.
In one embodiment, the cover blank has a top edge and a bottom edge, and the image field of the cover blank has a top boundary and a bottom boundary. As such, the locator points are printed between one of the top edge of the cover blank and the top boundary of the image field and the bottom edge of the cover blank and the bottom boundary of the image field, and the alignment cut extends from one of the top edge of the cover blank toward the top boundary of the image field and the bottom edge of the cover blank toward the bottom boundary of the image field.
Another aspect of the present invention provides a method of forming a book cover. The method includes the steps of providing a cover blank, providing a cover image on the cover blank, and associating an alignment feature with the cover blank, wherein the cover image defines an image field of the. cover blank, the image field has a center line, and the alignment feature is registered to the center line of the image field.
Another aspect of the present invention provides a book binding system for use with a book binder including a registering guide. The book binding system includes a cover blank, a cover image on the cover blank, and an alignment feature associated with the cover blank, wherein the cover image defines an image field of the cover blank, the image field has a center line, and the alignment feature is registered to the center line of the image field and adapted for alignment with the registering guide of the book binder.
Another aspect of the present invention provides a method of binding a book block in a book cover with a book binder including a registering guide. The method includes the steps of providing a cover blank, providing a cover image on the cover blank, associating an alignment feature with the cover blank, aligning the alignment feature with the registering guide of the book binder, positioning the book block on the cover blank, and binding the book block in the cover blank with the book binder, wherein the cover image defines an image field of the cover blank, the image field defines the book cover and has a center line, and the alignment feature is registered to the center line of the image field.
Another aspect of the present invention provides a system for producing a book on-demand. The system includes a processing system adapted to receive and process a book request for the book, a book block preparation system which prepares a book block of the book in response to a book body preparation command of the processing system, a book cover preparation system which prepares a book cover of the book in response to a book cover preparation command of the processing system, and a book finishing system which assembles the book block and the book cover to form the book. In one embodiment, the book cover includes a cover blank, a cover image on the cover blank, and an alignment feature associated with the cover blank, wherein the cover image defines an image field of the cover blank, the image field has a center line, and the alignment feature is registered to the center line of the image field. In addition, the book finishing system includes a book binder including a registering guide, wherein the alignment feature of the book cover is adapted for alignment with the registering guide of the book binder.
Another aspect of the present invention provides a method of producing a book on-demand. The method includes the steps of receiving and processing a book request for the book, preparing a book block of the book in response to a book body preparation command of the processing system, preparing a book cover of the book in response to a book cover preparation command of the processing system, and assembling the book block and the book cover to form the book. In one embodiment, the step of preparing the book cover includes providing a cover blank, providing a cover image on the cover blank, and associating an alignment feature with the cover blank, wherein the cover image defines an image field of the cover blank, the image field has a center line, and the alignment feature is registered to the center line of the image field. In addition, the step of assembling the book block and the book cover includes providing a book binder including a registering guide, aligning the alignment feature with the registering guide, positioning the book block on the cover blank, and binding the book block in the cover blank with the book binder.
The present invention provides for alignment of a book cover in a book binder prior to binding of a book block in the book cover by the book binder. Thus, the book cover and, more specifically, a cover image are centered about the book block when the book block is bound with the book cover.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1
illustrates one exemplary embodiment of a book cover according to the present invention;
FIGS. 2A-2H
illustrate one exemplary embodiment of a method of forming a book cover and binding a book block with the book cover according to the present invention;
FIG. 2A
illustrates one exemplary embodiment of a cover blank for forming the book cover according to the present invention;
FIG. 2B
illustrates one exemplary embodiment of a cover image and an alignment feature printed on a side of the cover blank of
FIG. 2A
to form the book cover;
FIG. 2C
illustrates one exemplary embodiment of an alignment feature formed in the cover blank of
FIG. 2B
;
FIG. 2D
illustrates one exemplary embodiment of another side of the cover blank of
FIG. 2C
;
FIG. 2E
illustrates one exemplary embodiment of alignment of the cover blank of
FIG. 2D
with a centering guide of a book binder and positioning of the book block on the cover blank;
FIG. 2F
illustrates one exemplary embodiment of the book block positioned on the cover blank of
FIG. 2E
;
FIG. 2G
illustrates one exemplary embodiment of the book block bound with the cover blank of
FIG. 2F
;
FIG. 2H
illustrates one exemplary embodiment of the book block bound with the book cover according to the present invention; and
FIG. 3
is a block diagram illustrating one exemplary embodiment of a books-on-demand system according to the present invention which includes the book cover of FIG.
1
.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
In the following detailed description of the preferred embodiments, reference is made to the accompanying drawings which form a part hereof, and in which is shown by way of illustration specific embodiments in which the invention may be practiced. It is to be understood that other embodiments may be utilized and structural or logical changes may be made without departing from the scope of the present invention. The following detailed description, therefore, is not to be taken in a limiting sense, and the scope of the present invention is defined by the appended claims.
A book cover according to the present invention is illustrated generally at
10
in FIG.
1
. Book cover
10
includes a cover blank
20
, a cover image
30
, and an alignment feature
40
. Cover blank
20
is one sheet or piece of material cut to a desired size and cover image
30
includes images in the form of characters and/or graphics as is well known in the art.
Cover blank
20
includes a top surface
22
and a bottom surface
24
, and is substantially rectangular in shape. As such, cover blank
20
includes a top edge
25
a
, a bottom edge
25
b
, and a pair of side edges
25
c
. Bottom edge
25
b
is spaced from and substantially parallel with top edge
25
a
, and side edges
25
c
are substantially parallel with each other and perpendicular to top edge
25
a and bottom edge
25
b
. Cover blank
20
has a center line
26
positioned equidistant between and oriented substantially parallel with side edges
25
c
. Center line
26
is also oriented substantially perpendicular to top edge
25
a
and bottom edge
25
b
so as to bisect top edge
25
a
and bottom edge
25
b.
Cover image
30
is provided on top surface
22
of cover blank
20
. As such, cover image
30
defines an image field
28
of cover blank
20
. Thus, a surplus region
29
of cover blank
20
is defined beyond image field
28
. In one exemplary embodiment, image field
28
includes a top boundary
28
a
, a bottom boundary
28
b
, and a pair of side boundaries
28
c
. Bottom boundary
28
b
is spaced from and substantially parallel with top boundary
28
a
, and side boundaries
28
c
are substantially parallel with each other and substantially perpendicular to top boundary
28
a
and bottom boundary
28
b.
In one exemplary embodiment, surplus region
29
is defined around a perimeter of image field
28
. As such, surplus region
29
includes a top surplus region
29
a
defined between top edge
25
a
of cover blank
20
and a top boundary
28
a
of image field
28
, and a bottom surplus region
29
b
defined between bottom edge
25
b
of cover blank
20
and bottom boundary
28
b
of image field
28
. In addition, surplus region
29
includes side surplus regions
29
c
defined between side edges
25
c
of cover blank
20
and side boundaries
28
c
of image field
28
. Image field
28
has a center line
28
d
positioned equidistant between and oriented substantially parallel with side boundaries
28
c
. Centerline
28
d
is also oriented substantially perpendicular to top boundary
28
a
and bottom boundary
28
b
so as to bisect top boundary
28
a
and bottom boundary
28
b.
In one exemplary embodiment, cover image
30
includes a front cover image region
32
, a back cover image region
34
, and a cover spine image region
36
provided between front cover image region
32
and back cover image region
34
. As such, front cover image region
32
defines a front cover
12
of book cover
10
, back cover image region
34
defines a back cover
14
of book cover
10
, and cover spine image region
36
defines a cover spine
16
of book cover
10
. Thus, width and height of front cover image region
32
and back cover image region
34
substantially coincide with a page size of a book block
50
(
FIG. 2E
) to be bound with book cover
10
and a width of cover spine image region
36
coincides with a thickness of book block
50
.
In one exemplary embodiment, cover image
30
has a center line
38
positioned equidistant between front cover image region
32
and back cover image region
34
, and centered within cover spine image region
36
. Center line
38
of cover image
30
is oriented substantially parallel with side boundaries
28
c
of image field
28
and substantially perpendicular to top boundary
28
a
and bottom boundary
28
b
so as to bisect top boundary
28
a
and bottom boundary
28
b
of image field
28
. Center line
38
of cover image
30
, therefore, coincides with center line
28
d
of image field
28
.
Center line
38
of cover image
30
and center line
28
d
of image field
28
, however, do not necessarily coincide with center line
26
of cover blank
20
. As illustrated in
FIG. 1
, for example, center line
38
of cover image
30
and center line
28
d
of image field
28
are offset from center line
26
of cover blank
20
. More specifically, cover image
30
and, therefore, image field
28
are offset or shifted to the left on cover blank
20
. It is understood, however, that cover image
30
and image field
28
can be offset to the right on cover blank
20
or that cover image
30
and image field
28
can be centered on cover blank
20
such that center line
38
of cover image
30
and center line
28
d
of image field
28
coincide with center line
26
of cover blank
20
.
In one exemplary embodiment, front cover image region
32
, back cover image region
34
, and cover spine image region
36
each include images, for example, characters and/or graphics as is well known in the art. It is, however, within the scope of the present invention for at least one of front cover image region
32
, back cover image region
34
, and cover spine image region
36
to be blank. Image field
20
, however, is sized as though front cover image region
32
, back cover image region
34
, and cover spine image region
36
all were provided. As such, center line
38
of cover image
30
remains centered within image field
20
. In addition, if the thickness of book block
50
(
FIG. 2E
) is minimal, cover spine image region
36
and, therefore, cover spine
16
can be excluded.
In one exemplary embodiment, alignment feature
40
includes at least two locator points
42
and an alignment cut
44
. Locator points
42
are provided on top surface
22
of cover blank
20
and alignment cut
44
is provided in cover blank
20
. Thus, alignment cut
44
penetrates cover blank
20
so as to be readily sensed from both top surface
22
and bottom surface
24
of cover blank
20
.
In one exemplary embodiment, locator points
42
are provided on opposite sides of center line
28
d
of image field
28
. Locator points
42
each have a center line
43
oriented parallel to center line
28
d
of image field
28
and, therefore, center line
38
of cover image
30
. Thus, locator points
42
are registered to center line
28
d
of image field
28
and, therefore, center line
38
of cover image
30
. More specifically, center line
43
and, therefore, locator points
42
are spaced a predetermined distance from center line
28
d
of image field
28
, as represented by distance d in FIG.
1
. While only two locator points
42
are illustrated, it is within the scope of the present for additional locator points to be provided. Providing at least two locator points
42
registered to center line
28
d
of image field
28
locates both an x-axis and a y-axis of cover image
30
relative to cover blank
20
.
In one exemplary embodiment, alignment cut
44
is provided between locator points
42
. Alignment cut
44
has a center line
45
oriented parallel to center line
43
of locator points
42
. As such, alignment cut
44
is registered to locator points
42
. Thus, alignment cut
44
is registered to center line
28
d
of image field
28
and, therefore, center line
38
of cover image
30
. More specifically, center line
45
and, therefore, alignment cut
44
, is spaced a predetermined distance from center line
43
of locator points
42
, as represented by distance d in FIG.
1
. Thus, center line
45
of alignment cut
44
coincides with center line
28
d
of image field
28
and, therefore, center line
38
of cover image
30
. As such, alignment cut
44
is centered between locator points
42
and identifies center line
28
d
of image field
28
.
While locator points
42
and alignment cut
44
are centered about center line
28
d
of image field
28
as represented by distance d, it is within the scope of the present invention for locator points
42
and alignment cut
44
to be offset a predetermined distance from center line
28
d
of image field
28
. More specifically, while distances d are illustrated as being equal distances, it is within the scope of the present invention for distances d to be unequal predetermined distances. Thus, locator points
42
and alignment cut
44
remain registered to center line
28
d
of image field
28
and, therefore, center line
38
of cover image
30
.
In one exemplary embodiment, locator points
42
are provided in surplus region
29
and alignment cut
44
is formed in surplus region
29
. More specifically, locator points
42
are provided between top edge
25
a
of cover blank
20
and top boundary
28
a
of image field
28
, and alignment cut
44
extends from top edge
25
a
of cover blank
20
toward top boundary
28
a
of image field
28
. Thus, locator points
42
are provided in top surplus region
29
a
of surplus region
29
and alignment cut
44
is formed in top surplus region
29
a
of surplus region
29
. It is, however, within the scope of the present invention for locator points
42
and/or alignment cut
44
to be provided in bottom surplus region
29
b
of surplus region
29
.
FIGS. 2A through 2H
illustrate one exemplary embodiment of a method of forming book cover
10
and binding book block
50
with book cover
10
. To form book cover
10
, cover blank
20
is provided, as illustrated in FIG.
2
A.
Cover blank
20
includes any type of sheet material such as paper, cardboard and/or plastic film suitable for forming book cover
10
. Thickness of cover blank
20
can vary according to a desired durability of book cover
10
. Thickness of book cover
20
can include, for example, 8, 10, or 12 mil.
Next, cover image
30
and locator points
42
are provided on top surface
22
of cover blank
20
, as illustrated in FIG.
2
B. Thus, top surface
22
of cover blank
20
forms an outer surface of book cover
10
. In one exemplary embodiment, cover image
30
including front cover image region
32
, rear cover image region
34
, and cover spine image region
36
, as well as locator points
42
are printed on cover blank
20
by, for example, an ink jet printing system (not shown) or any other type of printing system known in the art. Locator points
42
are centered about center line
28
d
of image field
28
(FIG.
1
). While locator points
42
are illustrated as being in the form of dots, it is within the scope of the present invention for locator points
42
to be of any shape and/or size. In addition, a size of cover image
30
can vary relative to a size of cover blank
20
according to a size of book block
50
.
Next, alignment cut
44
is formed in cover blank
20
, as illustrated in FIG.
2
C. Thus, alignment cut
44
is readily sensed from both top surface
22
and bottom surface
24
of cover blank
20
. In one exemplary embodiment, alignment cut
44
is formed by sensing locator points
42
and forming alignment cut
44
therebetween so as to penetrate cover blank
20
. Sensing locator points
42
25
includes visual sensing performed manually or by an optical sensor (not shown).
Forming alignment cut
44
is performed by a knife (not shown) or any other type of sharp instrument known in the art. Alignment cut
44
is centered between locator points
42
and, therefore, centered about center line
28
d
of image field
28
(FIG.
1
). While alignment cut
44
is illustrated as being substantially V-shaped, it is within the scope of the present invention for alignment cut
44
to be of any shape or size.
Then, as also illustrated in
FIG. 2C
, cover blank
20
is rotated about center line
26
such that bottom surface
24
is directed upward, as illustrated in FIG.
2
D. As such, cover image
42
and locator points
44
are directed downward. Thus, cover image
42
and locator points
44
are no longer visible. Alignment cut
44
, however, remains visible.
With alignment cut
44
visible, book cover
10
is positioned in a book binder
142
by aligning alignment cut
44
with a registering guide
143
of book binder
142
, as illustrated in FIG.
2
E. As such, image field
28
and, therefore, cover image
30
are registered with registering guide
143
of book binder
142
. Registering guide
143
includes, for example, indicia in the form of a symbol or character, a raised or recessed feature, and/or any other type of identifying mark. Book block
50
is positioned on cover blank
20
and bound with book cover
10
by book binder
142
as is well known in the art. Examples of book binder
142
include a DB-250 Desktop Perfect Binder, manufactured by Duplo and a BQ-140 Perfect Binder, manufactured by Standard/Horizon.
When book block
50
is bound with book cover
10
, bottom surface
24
of cover blank
20
forms an inner surface of book cover
10
such that cover image
30
is centered about book block
50
, as illustrated in FIG.
2
F. In addition, surplus region
29
extends beyond book block
50
, as illustrated in FIG.
2
G. Thus, surplus region
29
, including alignment feature
40
, is trimmed from book block
50
resulting in a book
60
, as illustrated in FIG.
2
H. Surplus region
29
is trimmed, for example, by making three separate cuts (one for top surplus region
29
a
, one for bottom surplus region
29
b
, and one for side surplus regions
29
c
) or one single cut.
With alignment feature
40
, book cover
10
ensures that cover image
30
will be centered about book block
50
when book block
50
is bound with book cover
10
. Thus, misalignment between book cover
10
and book block
50
during binding is avoided.
In one illustrative embodiment, book cover
10
is formed in a books-on-demand system illustrated generally at
100
in FIG.
3
. Books-on-demand system
100
receives orders for single and/or multiple copies of a book and produces the book on-demand. More specifically, books-on-demand system
100
retrieves an electronic file of the book and then prints and binds a copy of the book.
In one exemplary embodiment, books-on-demand system
100
includes a processing system
110
, a book block preparation system
120
, a book cover preparation system
130
, and a book finishing system
140
. In one exemplary embodiment, processing system
110
includes hardware and software for receiving and processing a book request. Processing system
110
retrieves an electronic file of a book being requested and produces a print command for a body of the book including, for example, a table of contents, the text, and an index, and produces a print command for a cover of the book. In response to the print commands, book block preparation system
120
and book cover preparation system
130
prepare book block
50
and book cover
10
, respectively. Thereafter, book finishing system
140
assembles book block
50
and book cover
10
to form book
60
.
In one exemplary embodiment, book block preparation system
120
includes one or more printers
122
and a jogger
124
. Printer
122
is a black and white printer and prints the body of book
60
on several sheets of paper. Jogger
124
vibrates or shakes the sheets to align the edges of the paper in forming book block
50
.
In one exemplary embodiment, book cover preparation system
130
includes a printer
132
, a laminator
134
, and a scorer/cutter
136
. Printer
132
is a color printer and prints book cover
10
including cover image
30
and locator points
42
as described above (FIG.
2
B). Laminator
134
laminates cover blank
20
and scorer/cutter
136
scores cover blank
20
with crease lines which facilitate bending along a spine of book block
50
. Scorer/cutter
136
also forms alignment cut
44
in cover blank
20
as described above (FIG.
2
C).
In one exemplary embodiment, book finishing system
140
includes book binder
142
and a book trimmer
144
. As such, cover blank
20
is registered in book binder
142
by aligning alignment cut
44
with registering guide
143
, as described above (FIG.
2
E). Then, book block
50
is positioned on cover blank
20
and bound with book cover
10
by book binder
142
as is well known in the art. Thereafter, book trimmer
144
trims cover blank
20
, as described above (FIG.
2
H). Thus, finished book
60
is produced.
Although specific embodiments have been illustrated and described herein for purposes of description of the preferred embodiment, it will be appreciated by those of ordinary skill in the art that a wide variety of alternate and/or equivalent implementations calculated to achieve the same purposes may be substituted for the specific embodiments shown and described without departing from the scope of the present invention. Those with skill in the chemical, mechanical, electromechanical, electrical, and computer arts will readily appreciate that the present invention may be implemented in a very wide variety of embodiments. This application is intended to cover any adaptations or variations of the preferred embodiments discussed herein. Therefore, it is manifestly intended that this invention be limited only by the claims and the equivalents thereof.
Claims
- 1. A book cover, comprising:a cover blank having an inner surface and an outer surface opposite the inner surface; a cover image provided on the outer surface of the cover blank and defining an image field on the outer surface of the cover blank and a surplus region of the cover blank located around the outer perimeter of the image field, the image field having a center line; and an alignment feature associated with the inner surface and the outer surface of the cover blank and registered to tie center line of the image field, wherein the alignment feature is confined only to the surplus region of the cover blank.
- 2. The book cover of claim 1, wherein the alignment feature penetrates the cover blank.
- 3. The book cover of claim 1, wherein the alignment feature penetrates the surplus region of the cover blank.
- 4. The book cover of claim 1, wherein the alignment feature includes an alignment cut provided in the cover blank.
- 5. The book cover of claim 4, wherein the cover blank has a top edge and a bottom edge, and wherein the alignment cut extends from one of the top edge and the bottom edge of the cover blank.
- 6. The book cover of claim 5, wherein the image field of the cover blank has a top boundary and a bottom boundary, and wherein the alignment cut extends from one of the top edge of the cover blank toward the top boundary of the image field and the bottom edge of the cover blank toward the bottom boundary of the image field.
- 7. The book cover of claim 4, wherein the alignment cut is formed in the surplus region of the cover blank.
- 8. The book cover of claim 1, wherein the alignment feature includes at least two locator points provided on the cover blank centered about the center line of the image field and an alignment cut formed in the cover blank centered between the locator points.
- 9. The book cover of claim 8, wherein the cover image and the locator points are printed on the outer surface of the cover blank.
- 10. The book cover of claim 9, wherein the locator points are printed in the surplus region of the cover blank and the alignment cut is formed in the surplus region of the cover blank.
- 11. The book cover of claim 8, wherein the cover blank has a top edge and a bottom edge, wherein the image field of the cover blank has a top boundary and a bottom boundary, wherein the locator points are printed between one of the top edge of the cover blank and the top boundary of the image field and the bottom edge of the cover blank and the bottom boundary of the image field, and wherein the alignment cut extends from one of the top edge of the cover blank toward the top boundary of the image field and the bottom edge of the cover blank toward the bottom boundary of the image field.
- 12. A method of forming a book cover, the method comprising the steps of:providing a cover blank having an inner surface and an outer surface opposite the inner surface; providing a cover image on the outer surface of the cover blank, including defining an image field on the outer surface of the cover blank and a surplus region of the cover blank located around the outer perimeter of the image field, the image field having a center line; and associating an alignment feature with the inner surface and the outer surface of the cover blank, including registering the alignment feature to the center line of the image field and confining the alignment feature only to the surplus region of the cover blank.
- 13. The method of claim 12, wherein the step of associating the alignment feature with the cover blank includes penetrating the cover blank.
- 14. The method of claim 12, wherein the step of associating the alignment feature with the cover blank includes penetrating the surplus region of the cover blank.
- 15. The method of claim 12, wherein the step of associating the alignment feature with the cover blank includes providing an alignment cut in the cover blank.
- 16. The method of claim 15, wherein the cover blank has a top edge and a bottom edge, and wherein the step of associating the alignment feature with the cover blank includes providing the alignment cut from one of the top edge and the bottom edge of the cover blank.
- 17. The method of claim 16, wherein the image field of the cover blank has a top boundary and a bottom boundary, and wherein the step of associating the alignment feature with the cover blank includes extending the alignment cut from one of the top edge of the cover blank toward the top boundary of the image field and the bottom edge of the cover blank toward the bottom boundary of the image field.
- 18. The method of claim 15, wherein the step of associating the alignment feature with the cover blank includes fang the alignment cut in the surplus region of the cover blank.
- 19. The method of claim 12, wherein the step of associating the alignment feature with the cover blank includes providing at least two locator points on the cover blank centered about the center line of the image field and forming an alignment cut in the cover blank centered between the locator points.
- 20. The method of claim 19, wherein the step of providing the cover image on the cover blank includes printing the cover image on the outer surface of the cover blank, and wherein the step of associating the alignment feature with the cover blank includes printing the locator points on the outer surface of the cover blank.
- 21. The method of claim 20, wherein the step of associating the alignment feature with the cover blank includes printing the locator points in the surplus region of the cover blank and forming the alignment cat in the surplus region of the cover blank.
- 22. The method of claim 19, wherein the cover blank has a top edge and a bottom edge, wherein the image field has a top boundary and a bottom boundary, and wherein the step of associating the alignment feature with the cover blank includes printing the locator points between one of the top edge of the cover blank and the top boundary of the image field and the bottom edge of the cover blank and the bottom boundary of the image field, and extending the alignment cut from one of the top edge of the cover blank toward the top boundary of the image field and the bottom edge of the cover blank toward the bottom boundary of the image field.
- 23. A book binding system for use with a book binder including a registering guide, the book binding system comprising:a cover blank having an inner surface and an outer surface opposite the inner surface; a cover image provided on the outer surfact of the cover blank and defining an image field on the outer surface of the cover blank and a surplus region of the cover blank located around the outer perimeter of the image field, the image field having a center line; and an alignment feature associated with the inner surface and the outer surface of the cover blank and registered to the center line of the image field and confined only to the surplus region of the cover blank, the alignment feature adapted for alignment with the registering guide of the book binder.
- 24. The book binding system of claim 23, wherein the alignment feature penetrates the cover blank.
- 25. The book binding system of claim 23, wherein the alignment feature penetrates the surplus region of the cover blank.
- 26. The book binding system of claim 23, wherein the alignment feature includes an alignment cut provided in the cover blank.
- 27. The book binding system of claim 26, wherein the cover blank has a top edge and a bottom edge, and wherein the alignment cut extends from one of the top edge and the bottom edge of the cover blank.
- 28. The book binding system of claim 27, wherein the image field of the cover blank has a top boundary and a bottom boundary, and wherein the alignment cut extends from one of the top edge of the cover blank toward the top boundary of the image field and the bottom edge of the cover blank toward the bottom boundary of the image field.
- 29. The book binding system of claim 26, wherein the alignment cut is formed in the surplus region of the cover blank.
- 30. A method of binding a book block in a book cover with a book binder including a registering guide, the method comprising the steps of:providing a cover blank having an inner surface and an outer surface opposite the inner surface; providing a cover image on the outer surface of the cover blank, including defining an image field on the outer surface of the cover blank and a surplus region of the cover blank located around the outer perimeter of the image field, the image field defining the book cover and having a center line; associating an alignment feature with the inner surface and the outer surface of the cover blank, including registering the alignment feature to the center line of the image field and confining the alignment feature only to the surplus region of the cover blank; aligning the alignment feature with the registering guide of the book binder, positioning the book block on the inner surface of the cover blank; and binding the book block in the cover blank with the book binder.
- 31. The method of claim 30, wherein the step of associating the alignment feature with the cover blank includes penetrating the cover blank.
- 32. The method of claim 30, wherein the step of associating the alignment feature with the cover blank includes penetrating the surplus region of the cover blank.
- 33. The method of claim 30, wherein the step of providing the cover image on the cover blank includes printing the cover image on the outer surface of the cover blank, and wherein the step of aligning the alignment feature with the registering guide of the book binder includes orienting the cover blank with the outer surface directed substantially downward.
- 34. The method of claim 30, wherein the step of associating the alignment feature with the cover blank includes providing an alignment cut in the cover blank.
- 35. The method of claim 34, wherein the cover blank has a top edge and a bottom edge, and wherein the step of associating the alignment feature with the cover blank includes providing the alignment cut from one of the top edge and the bottom edge of the cover blank.
- 36. The method of claim 35, wherein the image field of the cover blank has a top boundary and a bottom boundary, and wherein the step of associating the alignment feature with the cover blank includes extending the alignment cut from one of the top edge of the cover blank toward the top boundary of the image field and the bottom edge of the cover blank toward the bottom boundary of the image field.
- 37. The method of claim 34, wherein the step of associating the alignment feature with the cover blank includes forming the alignment cut in the surplus region of the cover blank.
- 38. A system for producing a book on-demand, the system comprising:a processing system adapted to receive and process a book request for the book, the processing system adapted to retrieve a data file which includes contents of the book and produce a book body preparation command and a book cover preparation command from the data file; a book block preparation system which prepares a book block of the book in response to the book body preparation command; a book cover preparation system which prepares a book cover of the book in response to the book cover preparation command; and a book finishing system which assembles the book block and the book cover to form the book, wherein the book cover includes a cover blank having an inner surface and an outer surface opposite the inner surface, a cover image provided on the outer surface of the cover blank, and an alignment feature associated with the inner surface and the outer surface of the cover blank, the cover image defining an image field on the outer surface of the cover blank and a surplus region of the cover blank located around the outer perimeter of the image field, the image field having a center line, and the alignment feature being registered to the center line of the image field and confined only to the surplus region of the cover blank, and wherein the book finishing system includes a book binder including a registering guide, the alignment feature of the book cover being adapted for alignment with the registering guide of the book binder.
- 39. A method of producing a book on-demand, the method comprising the steps of:receiving and processing a book request for the book including retrieving a data file which includes contents of the book and producing a book body preparation command and a book cover preparation command from the data file; preparing a book block of the book in response to the book body preparation command; preparing a book cover of the book in response to the book cover preparation command; and assembling the book block and the book cover to form the book, wherein the step of preparing the book cover includes providing a cover blank having an inner surface and an outer surface opposite the inner surface, providing a cover image on the outer surface of the cover blank, and associating an alignment feature with the inner surface and the outer surface of the cover blank, the cover image defining an image field on the outer surface of the cover blank and a surplus region of the cover blank located around the outer perimeter of the image field, the image field having a center line, and the alignment feature being registered to the center line of the image field and confined only to the surplus region of the cover blank, and wherein the step of assembling the book block and the book cover includes providing a book binder including a registering guide, aligning the alignment feature with the registering guide, positioning the book block on the inner surface of the cover blank, and binding the book block in the cover blank with the book binder.
US Referenced Citations (18)
Foreign Referenced Citations (2)
Number |
Date |
Country |
2304627 |
Mar 1997 |
GB |
WO9938707 |
Aug 1999 |
WO |