Book cover and book binding system using the book cover

Information

  • Patent Grant
  • 6416082
  • Patent Number
    6,416,082
  • Date Filed
    Tuesday, May 23, 2000
    24 years ago
  • Date Issued
    Tuesday, July 9, 2002
    22 years ago
Abstract
A book cover for binding a book block includes a cover blank, a cover image provided on the cover blank, and an alignment feature associated with the cover blank. The cover image defines an image field of the cover blank and the alignment feature is registered to a center line of the image field. As such, the cover blank can be aligned in a book binder when the book block is bound with the book cover by the book binder.
Description




THE FIELD OF THE INVENTION




The present invention relates generally to book binding and, more particularly, to a book cover including an alignment feature for aligning the book cover in a book binder.




BACKGROUND OF THE INVENTION




In making a book, a book block which includes a plurality of sheets of paper is typically bound with a book cover by a book binder. The book block includes a body of the book including, for example, a table of contents, text, index, etc. Typically, the book cover is one sheet or piece of material cut to a desired size and includes a cover image formed of characters and/or graphics printed on a side which forms an outer surface of the book cover.




With a conventional book binding system, the book cover is positioned in the book binder and the book block is positioned relative to the book cover such that a spine of the book block is bound with an inner surface of the book cover. Thus, positioning of the book cover in the book binder, typically requires the inner surface of the book cover to be exposed such that the spine of the book block can be correctly positioned relative to the book cover. Since the outer surface and, therefore, the cover image are not exposed or visible, aligning the book cover in the book binder is difficult. In addition, since the cover image is printed on the book cover, the cover image may be skewed or offset relative to a desired position. Once again, aligning the book cover in the book binder is difficult.




Unfortunately, with the conventional book binding system, precisely aligning the book cover in the book binder is not always possible. Thus, the book block is not always correctly positioned relative to the book cover. The book cover and, more importantly, the cover image, therefore, are not always precisely centered about the book block. As such, quality and appearance of the book are poor.




Accordingly, a need exists for aligning a book cover in a book binder prior to binding of a book block in the book cover by the book binder such that the book cover and, more specifically, a cover image are centered about the book block when the book block is bound with the book cover.




SUMMARY OF THE INVENTION




One aspect of the present invention provides a book cover including a cover blank, a cover image on the cover blank, and an alignment feature associated with the cover blank, wherein the cover image defines an image field of the cover blank, the image field has a center line, and the alignment feature is registered to the center line of the image field.




In one embodiment, the alignment feature penetrates the cover blank. In one embodiment, the cover image defines a surplus region of the cover blank beyond the image field, and the alignment feature penetrates the surplus region of the cover blank.




In one embodiment, the alignment feature includes an alignment cut provided in the cover blank. In one embodiment, the cover blank has a top edge and a bottom edge, and the alignment cut extends from one of the top edge and the bottom edge of the cover blank. In one embodiment, the image field of the cover blank has a top boundary and a bottom boundary, and the alignment cut extends from one of the top edge of the cover blank toward the top boundary of the image field and the bottom edge of the cover blank toward the bottom boundary of the image field. In one embodiment, the cover image defines a surplus region of the cover blank beyond the image field, and the alignment cut is formed in the surplus region of the cover blank.




In one embodiment, the alignment feature includes at least two locator points provided on the cover blank centered about the center line of the image field and an alignment cut formed in the cover blank centered between the locator points. In one embodiment, the cover blank has a surface, and the cover image and the locator points are printed on the surface of the cover blank. In one embodiment, the cover image defines a surplus region of the cover blank beyond the image field, and the locator points are printed in the surplus region of the cover blank and the alignment cut is formed in the surplus region of the cover blank.




In one embodiment, the cover blank has a top edge and a bottom edge, and the image field of the cover blank has a top boundary and a bottom boundary. As such, the locator points are printed between one of the top edge of the cover blank and the top boundary of the image field and the bottom edge of the cover blank and the bottom boundary of the image field, and the alignment cut extends from one of the top edge of the cover blank toward the top boundary of the image field and the bottom edge of the cover blank toward the bottom boundary of the image field.




Another aspect of the present invention provides a method of forming a book cover. The method includes the steps of providing a cover blank, providing a cover image on the cover blank, and associating an alignment feature with the cover blank, wherein the cover image defines an image field of the. cover blank, the image field has a center line, and the alignment feature is registered to the center line of the image field.




Another aspect of the present invention provides a book binding system for use with a book binder including a registering guide. The book binding system includes a cover blank, a cover image on the cover blank, and an alignment feature associated with the cover blank, wherein the cover image defines an image field of the cover blank, the image field has a center line, and the alignment feature is registered to the center line of the image field and adapted for alignment with the registering guide of the book binder.




Another aspect of the present invention provides a method of binding a book block in a book cover with a book binder including a registering guide. The method includes the steps of providing a cover blank, providing a cover image on the cover blank, associating an alignment feature with the cover blank, aligning the alignment feature with the registering guide of the book binder, positioning the book block on the cover blank, and binding the book block in the cover blank with the book binder, wherein the cover image defines an image field of the cover blank, the image field defines the book cover and has a center line, and the alignment feature is registered to the center line of the image field.




Another aspect of the present invention provides a system for producing a book on-demand. The system includes a processing system adapted to receive and process a book request for the book, a book block preparation system which prepares a book block of the book in response to a book body preparation command of the processing system, a book cover preparation system which prepares a book cover of the book in response to a book cover preparation command of the processing system, and a book finishing system which assembles the book block and the book cover to form the book. In one embodiment, the book cover includes a cover blank, a cover image on the cover blank, and an alignment feature associated with the cover blank, wherein the cover image defines an image field of the cover blank, the image field has a center line, and the alignment feature is registered to the center line of the image field. In addition, the book finishing system includes a book binder including a registering guide, wherein the alignment feature of the book cover is adapted for alignment with the registering guide of the book binder.




Another aspect of the present invention provides a method of producing a book on-demand. The method includes the steps of receiving and processing a book request for the book, preparing a book block of the book in response to a book body preparation command of the processing system, preparing a book cover of the book in response to a book cover preparation command of the processing system, and assembling the book block and the book cover to form the book. In one embodiment, the step of preparing the book cover includes providing a cover blank, providing a cover image on the cover blank, and associating an alignment feature with the cover blank, wherein the cover image defines an image field of the cover blank, the image field has a center line, and the alignment feature is registered to the center line of the image field. In addition, the step of assembling the book block and the book cover includes providing a book binder including a registering guide, aligning the alignment feature with the registering guide, positioning the book block on the cover blank, and binding the book block in the cover blank with the book binder.




The present invention provides for alignment of a book cover in a book binder prior to binding of a book block in the book cover by the book binder. Thus, the book cover and, more specifically, a cover image are centered about the book block when the book block is bound with the book cover.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

illustrates one exemplary embodiment of a book cover according to the present invention;





FIGS. 2A-2H

illustrate one exemplary embodiment of a method of forming a book cover and binding a book block with the book cover according to the present invention;





FIG. 2A

illustrates one exemplary embodiment of a cover blank for forming the book cover according to the present invention;





FIG. 2B

illustrates one exemplary embodiment of a cover image and an alignment feature printed on a side of the cover blank of

FIG. 2A

to form the book cover;





FIG. 2C

illustrates one exemplary embodiment of an alignment feature formed in the cover blank of

FIG. 2B

;





FIG. 2D

illustrates one exemplary embodiment of another side of the cover blank of

FIG. 2C

;





FIG. 2E

illustrates one exemplary embodiment of alignment of the cover blank of

FIG. 2D

with a centering guide of a book binder and positioning of the book block on the cover blank;





FIG. 2F

illustrates one exemplary embodiment of the book block positioned on the cover blank of

FIG. 2E

;





FIG. 2G

illustrates one exemplary embodiment of the book block bound with the cover blank of

FIG. 2F

;





FIG. 2H

illustrates one exemplary embodiment of the book block bound with the book cover according to the present invention; and





FIG. 3

is a block diagram illustrating one exemplary embodiment of a books-on-demand system according to the present invention which includes the book cover of FIG.


1


.











DESCRIPTION OF THE PREFERRED EMBODIMENTS




In the following detailed description of the preferred embodiments, reference is made to the accompanying drawings which form a part hereof, and in which is shown by way of illustration specific embodiments in which the invention may be practiced. It is to be understood that other embodiments may be utilized and structural or logical changes may be made without departing from the scope of the present invention. The following detailed description, therefore, is not to be taken in a limiting sense, and the scope of the present invention is defined by the appended claims.




A book cover according to the present invention is illustrated generally at


10


in FIG.


1


. Book cover


10


includes a cover blank


20


, a cover image


30


, and an alignment feature


40


. Cover blank


20


is one sheet or piece of material cut to a desired size and cover image


30


includes images in the form of characters and/or graphics as is well known in the art.




Cover blank


20


includes a top surface


22


and a bottom surface


24


, and is substantially rectangular in shape. As such, cover blank


20


includes a top edge


25




a


, a bottom edge


25




b


, and a pair of side edges


25




c


. Bottom edge


25




b


is spaced from and substantially parallel with top edge


25




a


, and side edges


25




c


are substantially parallel with each other and perpendicular to top edge


25


a and bottom edge


25




b


. Cover blank


20


has a center line


26


positioned equidistant between and oriented substantially parallel with side edges


25




c


. Center line


26


is also oriented substantially perpendicular to top edge


25




a


and bottom edge


25




b


so as to bisect top edge


25




a


and bottom edge


25




b.






Cover image


30


is provided on top surface


22


of cover blank


20


. As such, cover image


30


defines an image field


28


of cover blank


20


. Thus, a surplus region


29


of cover blank


20


is defined beyond image field


28


. In one exemplary embodiment, image field


28


includes a top boundary


28




a


, a bottom boundary


28




b


, and a pair of side boundaries


28




c


. Bottom boundary


28




b


is spaced from and substantially parallel with top boundary


28




a


, and side boundaries


28




c


are substantially parallel with each other and substantially perpendicular to top boundary


28




a


and bottom boundary


28




b.






In one exemplary embodiment, surplus region


29


is defined around a perimeter of image field


28


. As such, surplus region


29


includes a top surplus region


29




a


defined between top edge


25




a


of cover blank


20


and a top boundary


28




a


of image field


28


, and a bottom surplus region


29




b


defined between bottom edge


25




b


of cover blank


20


and bottom boundary


28




b


of image field


28


. In addition, surplus region


29


includes side surplus regions


29




c


defined between side edges


25




c


of cover blank


20


and side boundaries


28




c


of image field


28


. Image field


28


has a center line


28




d


positioned equidistant between and oriented substantially parallel with side boundaries


28




c


. Centerline


28




d


is also oriented substantially perpendicular to top boundary


28




a


and bottom boundary


28




b


so as to bisect top boundary


28




a


and bottom boundary


28




b.






In one exemplary embodiment, cover image


30


includes a front cover image region


32


, a back cover image region


34


, and a cover spine image region


36


provided between front cover image region


32


and back cover image region


34


. As such, front cover image region


32


defines a front cover


12


of book cover


10


, back cover image region


34


defines a back cover


14


of book cover


10


, and cover spine image region


36


defines a cover spine


16


of book cover


10


. Thus, width and height of front cover image region


32


and back cover image region


34


substantially coincide with a page size of a book block


50


(

FIG. 2E

) to be bound with book cover


10


and a width of cover spine image region


36


coincides with a thickness of book block


50


.




In one exemplary embodiment, cover image


30


has a center line


38


positioned equidistant between front cover image region


32


and back cover image region


34


, and centered within cover spine image region


36


. Center line


38


of cover image


30


is oriented substantially parallel with side boundaries


28




c


of image field


28


and substantially perpendicular to top boundary


28




a


and bottom boundary


28




b


so as to bisect top boundary


28




a


and bottom boundary


28




b


of image field


28


. Center line


38


of cover image


30


, therefore, coincides with center line


28




d


of image field


28


.




Center line


38


of cover image


30


and center line


28




d


of image field


28


, however, do not necessarily coincide with center line


26


of cover blank


20


. As illustrated in

FIG. 1

, for example, center line


38


of cover image


30


and center line


28




d


of image field


28


are offset from center line


26


of cover blank


20


. More specifically, cover image


30


and, therefore, image field


28


are offset or shifted to the left on cover blank


20


. It is understood, however, that cover image


30


and image field


28


can be offset to the right on cover blank


20


or that cover image


30


and image field


28


can be centered on cover blank


20


such that center line


38


of cover image


30


and center line


28




d


of image field


28


coincide with center line


26


of cover blank


20


.




In one exemplary embodiment, front cover image region


32


, back cover image region


34


, and cover spine image region


36


each include images, for example, characters and/or graphics as is well known in the art. It is, however, within the scope of the present invention for at least one of front cover image region


32


, back cover image region


34


, and cover spine image region


36


to be blank. Image field


20


, however, is sized as though front cover image region


32


, back cover image region


34


, and cover spine image region


36


all were provided. As such, center line


38


of cover image


30


remains centered within image field


20


. In addition, if the thickness of book block


50


(

FIG. 2E

) is minimal, cover spine image region


36


and, therefore, cover spine


16


can be excluded.




In one exemplary embodiment, alignment feature


40


includes at least two locator points


42


and an alignment cut


44


. Locator points


42


are provided on top surface


22


of cover blank


20


and alignment cut


44


is provided in cover blank


20


. Thus, alignment cut


44


penetrates cover blank


20


so as to be readily sensed from both top surface


22


and bottom surface


24


of cover blank


20


.




In one exemplary embodiment, locator points


42


are provided on opposite sides of center line


28




d


of image field


28


. Locator points


42


each have a center line


43


oriented parallel to center line


28




d


of image field


28


and, therefore, center line


38


of cover image


30


. Thus, locator points


42


are registered to center line


28




d


of image field


28


and, therefore, center line


38


of cover image


30


. More specifically, center line


43


and, therefore, locator points


42


are spaced a predetermined distance from center line


28




d


of image field


28


, as represented by distance d in FIG.


1


. While only two locator points


42


are illustrated, it is within the scope of the present for additional locator points to be provided. Providing at least two locator points


42


registered to center line


28




d


of image field


28


locates both an x-axis and a y-axis of cover image


30


relative to cover blank


20


.




In one exemplary embodiment, alignment cut


44


is provided between locator points


42


. Alignment cut


44


has a center line


45


oriented parallel to center line


43


of locator points


42


. As such, alignment cut


44


is registered to locator points


42


. Thus, alignment cut


44


is registered to center line


28




d


of image field


28


and, therefore, center line


38


of cover image


30


. More specifically, center line


45


and, therefore, alignment cut


44


, is spaced a predetermined distance from center line


43


of locator points


42


, as represented by distance d in FIG.


1


. Thus, center line


45


of alignment cut


44


coincides with center line


28




d


of image field


28


and, therefore, center line


38


of cover image


30


. As such, alignment cut


44


is centered between locator points


42


and identifies center line


28




d


of image field


28


.




While locator points


42


and alignment cut


44


are centered about center line


28




d


of image field


28


as represented by distance d, it is within the scope of the present invention for locator points


42


and alignment cut


44


to be offset a predetermined distance from center line


28




d


of image field


28


. More specifically, while distances d are illustrated as being equal distances, it is within the scope of the present invention for distances d to be unequal predetermined distances. Thus, locator points


42


and alignment cut


44


remain registered to center line


28




d


of image field


28


and, therefore, center line


38


of cover image


30


.




In one exemplary embodiment, locator points


42


are provided in surplus region


29


and alignment cut


44


is formed in surplus region


29


. More specifically, locator points


42


are provided between top edge


25




a


of cover blank


20


and top boundary


28




a


of image field


28


, and alignment cut


44


extends from top edge


25




a


of cover blank


20


toward top boundary


28




a


of image field


28


. Thus, locator points


42


are provided in top surplus region


29




a


of surplus region


29


and alignment cut


44


is formed in top surplus region


29




a


of surplus region


29


. It is, however, within the scope of the present invention for locator points


42


and/or alignment cut


44


to be provided in bottom surplus region


29




b


of surplus region


29


.





FIGS. 2A through 2H

illustrate one exemplary embodiment of a method of forming book cover


10


and binding book block


50


with book cover


10


. To form book cover


10


, cover blank


20


is provided, as illustrated in FIG.


2


A.




Cover blank


20


includes any type of sheet material such as paper, cardboard and/or plastic film suitable for forming book cover


10


. Thickness of cover blank


20


can vary according to a desired durability of book cover


10


. Thickness of book cover


20


can include, for example, 8, 10, or 12 mil.




Next, cover image


30


and locator points


42


are provided on top surface


22


of cover blank


20


, as illustrated in FIG.


2


B. Thus, top surface


22


of cover blank


20


forms an outer surface of book cover


10


. In one exemplary embodiment, cover image


30


including front cover image region


32


, rear cover image region


34


, and cover spine image region


36


, as well as locator points


42


are printed on cover blank


20


by, for example, an ink jet printing system (not shown) or any other type of printing system known in the art. Locator points


42


are centered about center line


28




d


of image field


28


(FIG.


1


). While locator points


42


are illustrated as being in the form of dots, it is within the scope of the present invention for locator points


42


to be of any shape and/or size. In addition, a size of cover image


30


can vary relative to a size of cover blank


20


according to a size of book block


50


.




Next, alignment cut


44


is formed in cover blank


20


, as illustrated in FIG.


2


C. Thus, alignment cut


44


is readily sensed from both top surface


22


and bottom surface


24


of cover blank


20


. In one exemplary embodiment, alignment cut


44


is formed by sensing locator points


42


and forming alignment cut


44


therebetween so as to penetrate cover blank


20


. Sensing locator points


42




25


includes visual sensing performed manually or by an optical sensor (not shown).




Forming alignment cut


44


is performed by a knife (not shown) or any other type of sharp instrument known in the art. Alignment cut


44


is centered between locator points


42


and, therefore, centered about center line


28




d


of image field


28


(FIG.


1


). While alignment cut


44


is illustrated as being substantially V-shaped, it is within the scope of the present invention for alignment cut


44


to be of any shape or size.




Then, as also illustrated in

FIG. 2C

, cover blank


20


is rotated about center line


26


such that bottom surface


24


is directed upward, as illustrated in FIG.


2


D. As such, cover image


42


and locator points


44


are directed downward. Thus, cover image


42


and locator points


44


are no longer visible. Alignment cut


44


, however, remains visible.




With alignment cut


44


visible, book cover


10


is positioned in a book binder


142


by aligning alignment cut


44


with a registering guide


143


of book binder


142


, as illustrated in FIG.


2


E. As such, image field


28


and, therefore, cover image


30


are registered with registering guide


143


of book binder


142


. Registering guide


143


includes, for example, indicia in the form of a symbol or character, a raised or recessed feature, and/or any other type of identifying mark. Book block


50


is positioned on cover blank


20


and bound with book cover


10


by book binder


142


as is well known in the art. Examples of book binder


142


include a DB-250 Desktop Perfect Binder, manufactured by Duplo and a BQ-140 Perfect Binder, manufactured by Standard/Horizon.




When book block


50


is bound with book cover


10


, bottom surface


24


of cover blank


20


forms an inner surface of book cover


10


such that cover image


30


is centered about book block


50


, as illustrated in FIG.


2


F. In addition, surplus region


29


extends beyond book block


50


, as illustrated in FIG.


2


G. Thus, surplus region


29


, including alignment feature


40


, is trimmed from book block


50


resulting in a book


60


, as illustrated in FIG.


2


H. Surplus region


29


is trimmed, for example, by making three separate cuts (one for top surplus region


29




a


, one for bottom surplus region


29




b


, and one for side surplus regions


29




c


) or one single cut.




With alignment feature


40


, book cover


10


ensures that cover image


30


will be centered about book block


50


when book block


50


is bound with book cover


10


. Thus, misalignment between book cover


10


and book block


50


during binding is avoided.




In one illustrative embodiment, book cover


10


is formed in a books-on-demand system illustrated generally at


100


in FIG.


3


. Books-on-demand system


100


receives orders for single and/or multiple copies of a book and produces the book on-demand. More specifically, books-on-demand system


100


retrieves an electronic file of the book and then prints and binds a copy of the book.




In one exemplary embodiment, books-on-demand system


100


includes a processing system


110


, a book block preparation system


120


, a book cover preparation system


130


, and a book finishing system


140


. In one exemplary embodiment, processing system


110


includes hardware and software for receiving and processing a book request. Processing system


110


retrieves an electronic file of a book being requested and produces a print command for a body of the book including, for example, a table of contents, the text, and an index, and produces a print command for a cover of the book. In response to the print commands, book block preparation system


120


and book cover preparation system


130


prepare book block


50


and book cover


10


, respectively. Thereafter, book finishing system


140


assembles book block


50


and book cover


10


to form book


60


.




In one exemplary embodiment, book block preparation system


120


includes one or more printers


122


and a jogger


124


. Printer


122


is a black and white printer and prints the body of book


60


on several sheets of paper. Jogger


124


vibrates or shakes the sheets to align the edges of the paper in forming book block


50


.




In one exemplary embodiment, book cover preparation system


130


includes a printer


132


, a laminator


134


, and a scorer/cutter


136


. Printer


132


is a color printer and prints book cover


10


including cover image


30


and locator points


42


as described above (FIG.


2


B). Laminator


134


laminates cover blank


20


and scorer/cutter


136


scores cover blank


20


with crease lines which facilitate bending along a spine of book block


50


. Scorer/cutter


136


also forms alignment cut


44


in cover blank


20


as described above (FIG.


2


C).




In one exemplary embodiment, book finishing system


140


includes book binder


142


and a book trimmer


144


. As such, cover blank


20


is registered in book binder


142


by aligning alignment cut


44


with registering guide


143


, as described above (FIG.


2


E). Then, book block


50


is positioned on cover blank


20


and bound with book cover


10


by book binder


142


as is well known in the art. Thereafter, book trimmer


144


trims cover blank


20


, as described above (FIG.


2


H). Thus, finished book


60


is produced.




Although specific embodiments have been illustrated and described herein for purposes of description of the preferred embodiment, it will be appreciated by those of ordinary skill in the art that a wide variety of alternate and/or equivalent implementations calculated to achieve the same purposes may be substituted for the specific embodiments shown and described without departing from the scope of the present invention. Those with skill in the chemical, mechanical, electromechanical, electrical, and computer arts will readily appreciate that the present invention may be implemented in a very wide variety of embodiments. This application is intended to cover any adaptations or variations of the preferred embodiments discussed herein. Therefore, it is manifestly intended that this invention be limited only by the claims and the equivalents thereof.



Claims
  • 1. A book cover, comprising:a cover blank having an inner surface and an outer surface opposite the inner surface; a cover image provided on the outer surface of the cover blank and defining an image field on the outer surface of the cover blank and a surplus region of the cover blank located around the outer perimeter of the image field, the image field having a center line; and an alignment feature associated with the inner surface and the outer surface of the cover blank and registered to tie center line of the image field, wherein the alignment feature is confined only to the surplus region of the cover blank.
  • 2. The book cover of claim 1, wherein the alignment feature penetrates the cover blank.
  • 3. The book cover of claim 1, wherein the alignment feature penetrates the surplus region of the cover blank.
  • 4. The book cover of claim 1, wherein the alignment feature includes an alignment cut provided in the cover blank.
  • 5. The book cover of claim 4, wherein the cover blank has a top edge and a bottom edge, and wherein the alignment cut extends from one of the top edge and the bottom edge of the cover blank.
  • 6. The book cover of claim 5, wherein the image field of the cover blank has a top boundary and a bottom boundary, and wherein the alignment cut extends from one of the top edge of the cover blank toward the top boundary of the image field and the bottom edge of the cover blank toward the bottom boundary of the image field.
  • 7. The book cover of claim 4, wherein the alignment cut is formed in the surplus region of the cover blank.
  • 8. The book cover of claim 1, wherein the alignment feature includes at least two locator points provided on the cover blank centered about the center line of the image field and an alignment cut formed in the cover blank centered between the locator points.
  • 9. The book cover of claim 8, wherein the cover image and the locator points are printed on the outer surface of the cover blank.
  • 10. The book cover of claim 9, wherein the locator points are printed in the surplus region of the cover blank and the alignment cut is formed in the surplus region of the cover blank.
  • 11. The book cover of claim 8, wherein the cover blank has a top edge and a bottom edge, wherein the image field of the cover blank has a top boundary and a bottom boundary, wherein the locator points are printed between one of the top edge of the cover blank and the top boundary of the image field and the bottom edge of the cover blank and the bottom boundary of the image field, and wherein the alignment cut extends from one of the top edge of the cover blank toward the top boundary of the image field and the bottom edge of the cover blank toward the bottom boundary of the image field.
  • 12. A method of forming a book cover, the method comprising the steps of:providing a cover blank having an inner surface and an outer surface opposite the inner surface; providing a cover image on the outer surface of the cover blank, including defining an image field on the outer surface of the cover blank and a surplus region of the cover blank located around the outer perimeter of the image field, the image field having a center line; and associating an alignment feature with the inner surface and the outer surface of the cover blank, including registering the alignment feature to the center line of the image field and confining the alignment feature only to the surplus region of the cover blank.
  • 13. The method of claim 12, wherein the step of associating the alignment feature with the cover blank includes penetrating the cover blank.
  • 14. The method of claim 12, wherein the step of associating the alignment feature with the cover blank includes penetrating the surplus region of the cover blank.
  • 15. The method of claim 12, wherein the step of associating the alignment feature with the cover blank includes providing an alignment cut in the cover blank.
  • 16. The method of claim 15, wherein the cover blank has a top edge and a bottom edge, and wherein the step of associating the alignment feature with the cover blank includes providing the alignment cut from one of the top edge and the bottom edge of the cover blank.
  • 17. The method of claim 16, wherein the image field of the cover blank has a top boundary and a bottom boundary, and wherein the step of associating the alignment feature with the cover blank includes extending the alignment cut from one of the top edge of the cover blank toward the top boundary of the image field and the bottom edge of the cover blank toward the bottom boundary of the image field.
  • 18. The method of claim 15, wherein the step of associating the alignment feature with the cover blank includes fang the alignment cut in the surplus region of the cover blank.
  • 19. The method of claim 12, wherein the step of associating the alignment feature with the cover blank includes providing at least two locator points on the cover blank centered about the center line of the image field and forming an alignment cut in the cover blank centered between the locator points.
  • 20. The method of claim 19, wherein the step of providing the cover image on the cover blank includes printing the cover image on the outer surface of the cover blank, and wherein the step of associating the alignment feature with the cover blank includes printing the locator points on the outer surface of the cover blank.
  • 21. The method of claim 20, wherein the step of associating the alignment feature with the cover blank includes printing the locator points in the surplus region of the cover blank and forming the alignment cat in the surplus region of the cover blank.
  • 22. The method of claim 19, wherein the cover blank has a top edge and a bottom edge, wherein the image field has a top boundary and a bottom boundary, and wherein the step of associating the alignment feature with the cover blank includes printing the locator points between one of the top edge of the cover blank and the top boundary of the image field and the bottom edge of the cover blank and the bottom boundary of the image field, and extending the alignment cut from one of the top edge of the cover blank toward the top boundary of the image field and the bottom edge of the cover blank toward the bottom boundary of the image field.
  • 23. A book binding system for use with a book binder including a registering guide, the book binding system comprising:a cover blank having an inner surface and an outer surface opposite the inner surface; a cover image provided on the outer surfact of the cover blank and defining an image field on the outer surface of the cover blank and a surplus region of the cover blank located around the outer perimeter of the image field, the image field having a center line; and an alignment feature associated with the inner surface and the outer surface of the cover blank and registered to the center line of the image field and confined only to the surplus region of the cover blank, the alignment feature adapted for alignment with the registering guide of the book binder.
  • 24. The book binding system of claim 23, wherein the alignment feature penetrates the cover blank.
  • 25. The book binding system of claim 23, wherein the alignment feature penetrates the surplus region of the cover blank.
  • 26. The book binding system of claim 23, wherein the alignment feature includes an alignment cut provided in the cover blank.
  • 27. The book binding system of claim 26, wherein the cover blank has a top edge and a bottom edge, and wherein the alignment cut extends from one of the top edge and the bottom edge of the cover blank.
  • 28. The book binding system of claim 27, wherein the image field of the cover blank has a top boundary and a bottom boundary, and wherein the alignment cut extends from one of the top edge of the cover blank toward the top boundary of the image field and the bottom edge of the cover blank toward the bottom boundary of the image field.
  • 29. The book binding system of claim 26, wherein the alignment cut is formed in the surplus region of the cover blank.
  • 30. A method of binding a book block in a book cover with a book binder including a registering guide, the method comprising the steps of:providing a cover blank having an inner surface and an outer surface opposite the inner surface; providing a cover image on the outer surface of the cover blank, including defining an image field on the outer surface of the cover blank and a surplus region of the cover blank located around the outer perimeter of the image field, the image field defining the book cover and having a center line; associating an alignment feature with the inner surface and the outer surface of the cover blank, including registering the alignment feature to the center line of the image field and confining the alignment feature only to the surplus region of the cover blank; aligning the alignment feature with the registering guide of the book binder, positioning the book block on the inner surface of the cover blank; and binding the book block in the cover blank with the book binder.
  • 31. The method of claim 30, wherein the step of associating the alignment feature with the cover blank includes penetrating the cover blank.
  • 32. The method of claim 30, wherein the step of associating the alignment feature with the cover blank includes penetrating the surplus region of the cover blank.
  • 33. The method of claim 30, wherein the step of providing the cover image on the cover blank includes printing the cover image on the outer surface of the cover blank, and wherein the step of aligning the alignment feature with the registering guide of the book binder includes orienting the cover blank with the outer surface directed substantially downward.
  • 34. The method of claim 30, wherein the step of associating the alignment feature with the cover blank includes providing an alignment cut in the cover blank.
  • 35. The method of claim 34, wherein the cover blank has a top edge and a bottom edge, and wherein the step of associating the alignment feature with the cover blank includes providing the alignment cut from one of the top edge and the bottom edge of the cover blank.
  • 36. The method of claim 35, wherein the image field of the cover blank has a top boundary and a bottom boundary, and wherein the step of associating the alignment feature with the cover blank includes extending the alignment cut from one of the top edge of the cover blank toward the top boundary of the image field and the bottom edge of the cover blank toward the bottom boundary of the image field.
  • 37. The method of claim 34, wherein the step of associating the alignment feature with the cover blank includes forming the alignment cut in the surplus region of the cover blank.
  • 38. A system for producing a book on-demand, the system comprising:a processing system adapted to receive and process a book request for the book, the processing system adapted to retrieve a data file which includes contents of the book and produce a book body preparation command and a book cover preparation command from the data file; a book block preparation system which prepares a book block of the book in response to the book body preparation command; a book cover preparation system which prepares a book cover of the book in response to the book cover preparation command; and a book finishing system which assembles the book block and the book cover to form the book, wherein the book cover includes a cover blank having an inner surface and an outer surface opposite the inner surface, a cover image provided on the outer surface of the cover blank, and an alignment feature associated with the inner surface and the outer surface of the cover blank, the cover image defining an image field on the outer surface of the cover blank and a surplus region of the cover blank located around the outer perimeter of the image field, the image field having a center line, and the alignment feature being registered to the center line of the image field and confined only to the surplus region of the cover blank, and wherein the book finishing system includes a book binder including a registering guide, the alignment feature of the book cover being adapted for alignment with the registering guide of the book binder.
  • 39. A method of producing a book on-demand, the method comprising the steps of:receiving and processing a book request for the book including retrieving a data file which includes contents of the book and producing a book body preparation command and a book cover preparation command from the data file; preparing a book block of the book in response to the book body preparation command; preparing a book cover of the book in response to the book cover preparation command; and assembling the book block and the book cover to form the book, wherein the step of preparing the book cover includes providing a cover blank having an inner surface and an outer surface opposite the inner surface, providing a cover image on the outer surface of the cover blank, and associating an alignment feature with the inner surface and the outer surface of the cover blank, the cover image defining an image field on the outer surface of the cover blank and a surplus region of the cover blank located around the outer perimeter of the image field, the image field having a center line, and the alignment feature being registered to the center line of the image field and confined only to the surplus region of the cover blank, and wherein the step of assembling the book block and the book cover includes providing a book binder including a registering guide, aligning the alignment feature with the registering guide, positioning the book block on the inner surface of the cover blank, and binding the book block in the cover blank with the book binder.
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2304627 Mar 1997 GB
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