(i) Technical Field
The present invention relates to a booklet loading apparatus on which plural booklets are loaded, a post-treatment apparatus, and an image forming system.
(ii) Description of the Related Art
Conventionally there is well known a booklet loading apparatus which is included in an image forming system typified by a printer or a copying. The loading apparatus is connected to the printer, and the loading apparatus accommodates folding sheets printed and bound while the folding sheets are loaded on the loading apparatus. The loading apparatus includes a belt conveyer which conveys the folding sheets after cutting. In the loading apparatus, an increase in loading capacity is achieved by accommodating the sheets in the belt conveyer.
A conventional loading apparatus 500 includes a carry-out roller 511, a transfer belt 512, and a loading tray 513. The carry-out roller 511 sequentially carries out the booklets. The transfer belt 512 transfers the booklet. The loading tray 513 raises the booklet, and the booklet is loaded on the loading tray 513. In Part (a) of
The booklet carried out from the carry-out roller 511 is bound by folding the plural sheets into two half-divisions, and the booklet usually has a bulge near a back. The thickness of the booklet by the bulge frequently has deviation in a direction along the back. Therefore, in the loading apparatus 500, when the booklet P502 is loaded while overlapping the booklet P501, the booklet P502 is loaded while inclined as shown in Part (b) of
According to an aspect of the invention, a booklet loading apparatus of the invention has a carry-out unit that sequentially carries out plural booklets to a predetermined carry-out position; a transfer unit that sequentially arranges the booklets carried out from the carry-out unit while the booklets overlap one another, the transfer unit transferring the booklets in a predetermined transfer direction, the transfer unit returning the booklet to an upstream side in the transfer direction once in each time when the booklet is carried out from the carry-out unit, then the transfer unit transferring the booklet in the transfer direction; a loading unit on which the booklet carried out by the transfer unit is loaded; and an orientation correcting unit that is arranged on the upstream side in the transfer direction with respect to the transfer position, the orientation correcting unit correcting an orientation of the booklet to a predetermined orientation by causing the booklet to abut on the orientation correcting unit.
Exemplary embodiments of the present invention will be described in detail based on the following figures, wherein:
A booklet loading apparatus according to an embodiment of the invention will be described below with reference to the drawings.
An image forming system 1 includes an image forming apparatus 2 and a post-treatment apparatus 5. The image forming apparatus 2 forms the image on the sheet, and the post-treatment apparatus 5 performs the post-treatment to the sheet on which the image is formed by the image forming apparatus 2. A large-capacity sheet feeder 3 and a print server 4 are connected to the image forming apparatus 2. The large-capacity sheet feeder 3 has a sheet tray 31 in which a large number of sheets are stored, and the print server 4 assists a printing function of the image forming apparatus 2.
The image forming apparatus 2 includes an operation panel 21 and sheet trays 22, 23, 24, and 25. A user inputs information to the image forming apparatus 2 using the operation panel 21, and the different kinds of sheets are stored in the sheet trays 22, 23, 24, and 25 respectively. Pieces of bookbinding information are inputted from the operation panel 21. Examples of the bookbinding information include attributes of the sheets stored in the sheet trays 22 to 25 and an inserter 6 respectively, selection of the sheets used in forming the image, and presence or absence of cutting and aligning of the bound booklet.
The post-treatment apparatus 5 includes the inserter 6, a booklet finisher 7, a trimming machine 8, a square folding device 9, and a stacker 10. The inserter 6 additionally inserts a cover. The booklet finisher 7 binds the sheets to perform saddle stitching, and the booklet finisher 7 folds the sheets to produce the booklet. The trimming machine 8 cuts and aligns sides of the booklet. The square folding device 9 performs a square folding process of evenly forming the back of the booklet. The booklets are loaded on the stacker 10. The booklet finisher 7, the trimming machine 8, and the square folding device 9 constitute an example of the bookbinding unit described in the invention.
Immediately after a booklet P10 is produced by the booklet finisher 7, the sheets constituting the booklet are not aligned at an edge P10b of the booklet as shown in Part (a) of
The square folding device 9 sandwiches the booklet such that the back of the booklet is projected, and the square folding device 9 evenly forms the roller by breaking down the projected back. Usually the square folding device 9 evenly forms the back by moving the back while pressing the roller against the back. As described later, the carry-out roller that carries out the booklet onto the stacker 10 is incorporated into the square folding device 9.
The stacker 10 includes a loading tray 13 on which the booklets are loaded. The loading tray 13 has a rectangular portion arranged on an upper surface of the stacker 10 and a rising portion 13a that extends obliquely upward from one side of the rectangular portion. Two transfer belts 12 that transfer the booklet are provided inside the rectangular portion of the loading tray 13. Each of the transfer belts 12 is tensioned by two drive rollers 14. The upper surface of the transfer belt 12 is moved when the drive roller 14 is driven by a motor (not shown).
The booklet sequentially carried out from the carry-out roller 11 drops on the transfer belt 12. A position on which the booklet drops is referred to as carry-out position. The transfer belt 12 is intermittently moved from the carry-out roller 11 in synchronization with a timing when one booklet is carried out. The booklet on the transfer belt 12 is transferred toward the direction of the rising portion 13a of the loading tray 13 according to the movement of the transfer belt 12. The transfer direction is shown by an arrow of
An orientation correcting unit 16 is attached near a front end on the upstream side in the transfer direction of the transfer belt 12, namely, on the upstream side of the carry-out position. The orientation correcting unit 16 is a rod-shaped member having a surface perpendicular to the transfer direction, and the orientation correcting unit 16 is arranged across the transfer belt 12. When the booklet on the transfer belt 12 is returned from the carry-out position to the upstream side in the transfer direction, the booklet abuts on the surface of the orientation correcting unit 16 that is perpendicular to the transfer direction. Therefore, the orientation of the booklet is corrected such that the side of the booklet abutting on the orientation correcting unit 16 becomes perpendicular to the transfer direction.
The transfer belt 12 returns the booklet to the upstream side in the transfer direction once in each time when the booklet is carried out from the carry-out roller 11, and then the transfer belt 12 transfers the booklet in the transfer direction. The detailed transfer will be described later. As a result of the sequence of the operations, a distance in which the transfer belt 12 transfers the booklet is smaller than a width of the booklet. Therefore, the plural booklets sequentially carried out from the carry-out roller 11 are arranged on the transfer belt 12 while overlapping one another, and the transfer belt 12 transfers the booklets in this state of things. The transfer belt 12 corresponds to an example of the transfer unit described in the invention. A combination of the loading tray 13 and the transfer belt 12 constitutes an example of the loading unit. The carry-out roller 11 corresponds to an example of the carry-out unit described in the invention.
Then, while the first booklet which is transferred in the transfer direction shown by the arrow by the transfer belt 12 is loaded so as to run on the rising portion 13a of the loading tray 13, the first booklet is raised along the rising portion 13a. After that, the transferred booklet is raised along the surface of the previously transferred booklet while loaded so as to run on the previously transferred booklet. Thus, in the booklet transferred by the transfer belt 12, the movement is regulated and raised by the loading tray 13, and the raised booklet is sequentially loaded while supported by the transfer belt 12. The booklets are loaded in a high dense state while raised.
In the transfer belt 12, a sensor 15 that detects the booklet is arranged near the front end in the direction in which the booklet is transferred. The sensor 15 detects that the first booklet arranged on the transfer belt 12 reaches a neighborhood of the front end of the transfer belt 12. After the sensor 15 detects the booklet, the number of booklets carried out from the carry-out roller 11 is counted as a loading amount of booklet.
The image forming apparatus 2 includes a control circuit 26 that controls the operation of the whole of the image forming system. The control circuit 26 has a central processing unit (CPU) (not shown) that controls the operation of the whole of the image forming system based on a program, ROM (not shown) in which the program and a table are stored, RAM (not shown) that temporarily provides a storage area to CPU, and an interface circuit (not shown) that relays a signal between CPU and the outside of the control circuit 26. A personal computer 40 of a user is externally connected to the image forming apparatus 2.
The control circuit 26 displays a message on an operation panel 21 in advance of start of the image formation. The message encourages the user to input pieces of information for expressing a size of the sheet constituting the booklet, the number of sheets, and a kind of the bookbinding such as the presence or absence of the cut and alignment by the trimming machine 8. When the user inputs the information by operating the operation panel 21, the inputted information is supplied from the operation panel 21 to the control circuit 26. Therefore, the control circuit 26 obtains the pieces of information expressing the size of the sheet constituting the booklet, the number of sheets, and the kind of the bookbinding from the user.
When an image forming instruction is transmitted to the control circuit 26 from the operation panel 21 or from the externally connected personal computer 40 of the user, the control circuit 26 controls the image forming apparatus 2 to form the image on the sheet. At the same time, the control circuit 26 controls the operations of the booklet finisher 7, the trimming machine 8, the square folding device 9, and the stacker 10. For example, the control circuit 26 controls the drive of the carry-out roller 11 incorporated in the square folding device 9. The control circuit 26 controls rotation of a motor that drives the drive roller 14 of the stacker 10, which moves the transfer belt 12 to transfer the booklet. The control circuit 26 also controls the operation of the trimming machine 8 according to the information obtained from the user. The control circuit 26, the stacker 10, and the carry-out roller 11 constitute an example of the booklet loading apparatus as described in the present invention.
When the image forming instruction is transmitted to the control circuit 26 from the operation panel 21 or from the externally connected personal computer 40 of the user, the control circuit 26 controls the operations of the image forming apparatus 2, the booklet finisher 7, the trimming machine 8, and the square folding device 9 to perform the image formation on the sheet and the bookbinding. Therefore, the specified number of booklets is bound. The stacker control process shown in
In the stacker control process, it is determined whether or not the square folding process is completed by the square folding device 9 (Step S21). When it is determined that the square folding process is completed (Yes in Step S21), the carry-out roller 11 is driven to start the carry-out of the booklet (Step S22). Then, the transfer belt 12 is moved in the transfer direction for a predetermined time (Step S23). Therefore, the booklet on the transfer belt 12 is transferred in the transfer direction. During the process, the booklet started for the carry-out in the process of Step S22 is completely carried out from the carry-out roller 11, and the booklet drops on the carry-out position of the transfer belt 12. Then, the transfer belt 12 is returned (Step S23). At this point, the transfer belt 12 is moved in the direction opposite to the transfer direction in Step S22. Therefore, the booklet is once returned to the upstream side in the transfer direction to abut on the orientation correcting unit 16. After a predetermined time elapses, the movement of the transfer belt 12 is stopped (Step S25). Then, the processes from Step S21 are repeated. Through the sequence of processes, the transfer belt 12 returns the booklet to the upstream side in the transfer direction once in each time when the booklet is carried out from the carry-out roller 11, and then the transfer belt 12 transfers the booklet in the transfer direction.
Part (a) to Part (g) of
As shown in Part (a) of
As shown in Part (b) of
Then, as shown in Part (c) of
When the second booklet P2 is carried out by the carry-out roller 11, the transfer belt 12 transfers the booklet P1 in the transfer direction as shown in Part (d) of
Then, before the third booklet P3 is carried out from the carry-out roller 11, the booklet P2 is once returned to the upstream side in the transfer direction by moving the transfer belt 12 once in the direction opposite to the transfer direction, and the booklet P2 abuts on the orientation correcting unit 16 (Part (f) of
Thus, in each time when the booklet is carried out from the carry-out roller 11, the transfer belt 12 returns the booklet to the upstream side in the transfer direction once to cause the booklet to abut on the orientation correcting unit 16, and then the transfer belt 12 transfers the booklet in the transfer direction. Therefore, the orientations of all the booklets carried out from the carry-out roller 11 are corrected and aligned to a predetermined direction. As a result, as shown in Part (g) of
The case, in which the sheet folding position passes exactly through the center of the sheets and is parallel to the side of the booklet, is described above in the booklet bound by folding the sheets at the mid point. However, in the booklet finisher 7, sometimes there is a variation in accuracy of the sheet folding position. Both the case where the side is not cut nor aligned by the trimming machine 8 and the case where the side is cut and aligned by the trimming machine 8 will be described below for the loading of the booklet in which the sheets are not aligned at the edge of the booklet due to the low accuracy of the sheet folding position.
Part (h) to Part (j) of
As shown in Part (i) of
Then, in the state in which the plural booklets are arranged on the transfer belt 12, the orientations of all the booklets are aligned, and the alignment state is kept to a certain extent as shown in Part (j) of
Part (k) to Part (n) of
Part (k) of
As shown in Part (m) of
As a result, in the case where the plural booklets are arranged on the transfer belt 12, as shown in Part (n) of
Thus, the side of the booklet is cut and aligned, and the cut and aligned side is caused to abut on the orientation correcting unit. Then, the orientations of the booklets can be aligned even if the accuracy of the sheet folding position is low. Accordingly, the alignment state of the booklet is kept well, and the loading quality is high when viewed from the user.
In the embodiment, the control circuit 26 is incorporated into the image forming apparatus 2. However, the invention is not limited to the embodiment. For example, the control circuit may be mounted on the stacker.
In the embodiment, the carry-out roller 11 is incorporated into the square folding device 9. However, the invention is not limited to the embodiment. For example, the carry-out roller may be mounted on the stacker.
In the embodiment, the stacker 10 includes the transfer belt 12 and the loading tray 13 that regulates the movement of the booklet. However, the transfer unit of the invention is not limited to the embodiment. For example, the loading unit of the invention may include a tray integrally formed with the transfer unit, and the booklet may be transferred and loaded by moving the tray.
In the embodiment, the orientation correcting unit 16 is formed in the rod shape. However, the invention is not limited to the embodiment, but the orientation of the booklet may be corrected to a predetermined direction by causing the booklet to abut. For example, the orientation correcting unit may be formed by plural projections arranged along the surface perpendicular to the transfer direction.
The foregoing description of the embodiments of the present invention has been provided for the purposes of illustration and description. It is not intended to be exhaustive or to limit the invention to the precise forms disclosed. Obviously, many modifications and variations will be apparent to practitioners skilled in the art. The embodiments were chosen and described in order to best explain the principles of the invention and its practical applications, thereby enabling others skilled in the art to understand the invention for various embodiments and with the various modifications as are suited to the particular use contemplated. It is intended that the scope of the invention be defined by the following claims and their equivalents.
Number | Date | Country | Kind |
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2005-316656 | Oct 2005 | JP | national |
Number | Name | Date | Kind |
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6699005 | Askins | Mar 2004 | B2 |
Number | Date | Country |
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2000-103567 | Apr 2000 | JP |
2000-153958 | Jun 2000 | JP |
2000-255882 | Sep 2000 | JP |
3370284 | Nov 2002 | JP |
Number | Date | Country | |
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20070097798 A1 | May 2007 | US |