This application is based on Japanese Patent Application No. 2005-232905 filed on Aug. 11, 2005 in Japanese Patent Office, the entire content of which is hereby incorporated by reference.
The present invention relates to a booklet stacking apparatus for receiving and stacking the booklets bound by a booklet binding apparatus and others.
Because of the advantages of meeting the requirements for small lot production, shorter delivery time and reduced costs, an image forming apparatus based on color electrophotographic technology has come into use in recent years to take the place of the conventional printing apparatus. This is accompanied by the recent use of a booklet binding apparatus for producing a booklet, wherein a predetermined number of the sheets with an image formed thereon by an image forming apparatus are aligned to form a bundle of sheets and a paste is applied to the back of the bundle of sheets so that a cover sheet is bonded thereon.
Such a booklet binding apparatus requires a stacking apparatus for stacking a bound booklet. The stacking apparatus of this type known so far is exemplified by a conveyor type stacking apparatus wherein booklets are stacked one after another on a conveyor. For a pasting and binding apparatus, a stacking apparatus (stacking device) is known wherein the bound booklets are stacked directly on a stacking section (e.g. Patent Document 1).
[Patent Document 1] Unexamined Japanese Patent Application Publication No. 2004-209870
The following describes the structures of the present invention:
(1) A booklet stacking apparatus including:
a booklet receiving device by which booklets bound by a booklet binding apparatus are received in a booklet receiving position; and
a booklet stacking device capable of stacking a plurality of booklets received by the booklet receiving device, the booklet stacking device being provided with a transporting mechanism capable of transporting the booklets;
wherein the aforementioned booklet receiving device includes:
a receiving mechanism for transporting the booklets received in the booklet receiving position to a predetermined position; and
a delivery mechanism for transporting the booklets having been transported to the predetermined position, downward from the predetermined position, handing the booklet over to the booklet stacking device, and traveling back to the predetermined position;
wherein the aforementioned booklet stacking apparatus further includes a driving mechanism for driving the booklet conveyance device when a movable cart, which can be attached to and detached from the booklet stacking apparatus, is attached to the booklet stacking apparatus, wherein the movable cart includes a booklet conveyance device for receiving the booklets stacked on the booklet stacking device from the transporting mechanism.
(2) A booklet stacking apparatus including:
a booklet stacking apparatus body further including:
a booklet receiving device by which booklets bound by a booklet binding apparatus are received in a booklet receiving position; and
a booklet stacking device capable of stacking a plurality of booklets received by the booklet receiving device, the booklet stacking device being provided with a transporting mechanism capable of transporting the booklets; and
a movable cart which can be attached to and detached from the booklet stacking apparatus body, and which includes a booklet conveyance device for receiving the booklets stacked on the booklet stacking device from the transporting mechanism;
wherein the aforementioned booklet receiving device includes:
a receiving mechanism for transporting the booklets received in the booklet receiving position to a predetermined position; and
a delivery mechanism for transporting the booklets having been transported to the predetermined position, downward from the predetermined position, handing the booklet over to the booklet stacking device, and traveling back to the predetermined position; and
wherein the booklet conveyance device is driven by a driving mechanism of the booklet stacking apparatus body.
The booklet in the present invention refers to a plurality of sheets with predetermined peripheries (end faces) having been aligned, or these sheets and a cover sheet having been bound together in the form of a book, for example, by wrapping-binding or stapling.
A booklet binding apparatus based on the wrapping-binding method is disclosed, for example, in the Unexamined Japanese Patent Application Publication No. 2004-209870, while a booklet binding apparatus based on the stapling method is introduced, for example, in the Unexamined Japanese Patent Application Publication No. 2001-151407.
With reference to drawings, the following describes the stacking apparatus for booklets produced by the aforementioned apparatus:
It should be made clear that the following description does not impose restrictions on the technical scope or terminology of what is claimed. The assertive description in the embodiment of the present invention indicates the best mode, without the terminology or technical scope of the present invention being restricted thereby.
As shown in
The following describes the structure of the booklet receiving device 100A and the booklet stacking device 100B of the booklet stacking apparatus 100.
As shown in
An elevation drive shaft 107 is rotatably mounted through the side plates 101 and 102 and the elevation drive shaft 107 is driven by a motor M1 for elevation through the gear train G1.
As shown in
Similarly, the elevation belts 116 and 117 are applied also on the side of the side plate 102.
The movable plate 105 is connected to the elevation belts 112 and 113 at the same height whereby they can move in the same vertical direction in
As shown in
As shown in
As shown in
As shown in
As shown in
Further, the receiving belts 137 and 138 are arranged inside the booklet receiving frames 130 and 131 to receive the booklet S3 ejected from the booklet conveyor 11 (
A first sensor SE1 (
As described above, the booklet receiving device 100A for receiving the booklet S3 produced by the booklet binding apparatus 10 includes the booklet receiving frames 130 and 131, receiving belts 137 and 138, the motor M2 for reception, the motor M3 for detachment, movable plates 105 and 106, the motor M1 for elevation and others.
A booklet stacking device 100B capable of stacking the booklet S3 is arranged in the vertical direction below the aforementioned predetermined position of this booklet receiving device 100A.
To be more specific, in a booklet receiving device 100A, the receiving mechanism for receiving the booklet S3 ejected from the booklet binding apparatus 10 and transporting it to a predetermined position is provided with a motor M2 for reception, drive belts 135 and 136, receiving belts 137 and 138, the first sensor SE1 and others. The delivery mechanism is provided the motor M1 for elevation, elevation belts 112, 113, 116 and 117, the motor M3 for detachment, guide bar 124, wire 134 and others, wherein the delivery mechanism transports the booklet S3 having been transported to the aforementioned predetermined position, downward in the vertical direction, and hands the booklet S3 over to the booklet stacking device 100B arranged downward of the aforementioned predetermined position in the vertical direction and it goes back to the predetermined position.
Referring to
The booklet stacking device 100B includes the ejection belts 140 and 141, a motor M4 for ejection for driving and the ejection belts 140 and 141, the gear train G4 for transmitting the drive force of the motor M4 for ejection to the ejection belts 140 and 141, the support member (without reference numeral) for supporting these, and others.
The booklet stacking device 100B has a booklet ejection device (transporting mechanism) 100D. The booklet ejection device 100D includes the motor M4 for ejection, ejection belts 140 and 141, and others.
The following describes the movable cart 100C for receiving the booklets S3 stacked on the booklet stacking device 100B:
The movable cart 100C has a conveyor 150 as a booklet conveyance device. The conveyance belts 160 and 162 (
The conveyor 150 is driven by the power for driving the booklet stacking apparatus 100. The details are described with reference to
The reference numeral 151 denotes the first gear, which is rotatably held by the first gear support shaft 154 supported by the movable cart side plates 152 and 153 of the movable cart 100C.
The reference numeral 155 denotes the second gear. The second gear is fixed to the conveyor drive shaft 156 rotatably held by the movable cart side plates 152 and 153, and is also meshed with the first gear 151.
The conveyor drive shaft 156 is connected with the pulleys 157 and 158, and the pulley 157 and pulley 159 (
The reference numeral 142 denotes a drive transmission gear. It is secured to the ejection belt drive shaft 143, and meshes with the first gear 151 when the movable cart 100C is connected with the booklet stacking apparatus body 100E.
The ejection belt drive shaft 143 is driven by the motor M4 for ejection through the aforementioned gear train G4.
As described above, the driving mechanism for driving the conveyor 150 of the movable cart 100C includes the motor M4 for ejection, gear train G4, ejection belt drive shaft 143, drive transmission gear 142, and others.
The reference numerals 144 and 145 denotes the drive shaft support plates fixed to the bottom plate 146 of the booklet stacking apparatus body 100E to rotatably support both ends of the ejection belt drive shaft 143, whereby the U-shaped grooves 144A and 145A and the tapered portions 144B and 145B for supporting the first gear support shaft 154 are formed, as shown in
The U-shaped grooves 144A and 145A is formed where the first gear 151 meshes with the drive transmission gear 142 when both ends of the first gear support shaft 154 are engaged into the U-shaped grooves 144A and 145A.
The tapered portions 144B and 145B are provided to ensure that the movable cart 100C can be smoothly connected with the booklet stacking apparatus body 100E, and are located on the movable cart 100C side of the U-shaped grooves 144A and 145A.
As shown in
In the similar manner, the reference numeral 163 in
The reference numeral SE4 indicates the fourth sensor. It checks whether or not the movable cart 100C is mounted on the booklet stacking apparatus body 100E.
The following describes the procedure of mounting and dismounting the movable cart 100C of the aforementioned structure:
The operator advances the movable cart 100C to ensure that the control pin 163 will fit into the slot section 147A of the regulation plate 147. When the movable cart 100C comes closer to the booklet stacking apparatus body 100E, the control pin 163 fits into the slot section 147A of the regulation plate 147. Further, the first gear support shaft 154 of the movable cart 100C advances while coming into contact with the tapered portions 144B and 145B of the drive shaft support plates 144 and 145, and is engaged into the U-shaped grooves 144A and 145A of the drive shaft support plates 144 and 145. As a result, the first gear 151 meshes the drive transmission gear 142 so as to transmit the driving force of the motor M4 for ejection.
When the first gear support shaft 154 engages in the U-shaped grooves 144A and 145A of the drive shaft support plates 144 and 145, the first gear 151 rotates in the process of being engaged, even if the tooth top faces of the first gear 151 and drive transmission gear 142 come in contact with each other. This is because there is no braking device such as a reduction gear on the side of the movable cart 100C. Thus, the first gear 151 and drive transmission gear 142 mesh smoothly with each other.
When the first gear support shaft 154 engages in the U-shaped grooves 144A and 145A of the drive shaft support plates 144 and 145, a slight clearance CL is formed between the wheel 166 of the movable cart 100C and the floor, as shown in
When the movable cart 100C is removed upon completion of the loading of the booklet, the handle 167 of the movable cart 100C is turned in the direction marked by arrow of
Referring to
The reference numeral 200 denotes the control device of the booklet stacking apparatus 100. It includes a storage device for storing the control procedure of the booklet stacking apparatus 100 and various forms of data, and a CPU for executing the control based on the control procedure and data stored in the storage device.
The control device 200 is capable of communicating with the booklet binding apparatus 10 of the superior position through the interface 201 so that information of size and others is transmitted. The first sensor SE1, the second sensor SE2, the third sensor SE3, the fourth sensor SE4 and others are connected to the input side of the control device 200. The motor M1 for elevation, the motor M2 for reception, the motor M3 for detachment, the motor M4 for ejection and others are connected to the output side.
The following describes the functions of the booklet stacking apparatus 100 of the aforementioned structure.
As shown in
Concurrently as the booklet S3 is ejected by the booklet conveyor 11 of the booklet binding apparatus 10, the motor M2 for reception starts rotation so that the rotary shaft 125 rotates. The motor M2 reception further rotates the receiving belts 137 and 138 in the direction marked by arrow in
When the booklet S3 has stopped traveling, the motor M1 for elevation starts the operation and the elevation belts 112, 113, 116 and 117 rotate to cause the movable plates 105 and 106 to move downward. This downward movement allows the booklet S3 on the receiving belts 137 and 138 to move down just above the ejection belts 140 and 141. When the second sensor SE2 (
When the downward movement of the booklets S3 have stopped, the motor M3 for detachment starts the operation, and the booklet receiving frames 130 and 131 are separated through a wire 134. The booklets S3 on the receiving belts 137 and 138 are dropped toward the ejection belts 140 and 141 so that they are stacked one on top of another.
After the booklets S3 has dropped from the receiving belts 137 and 138, the motor M1 for elevation makes a reverse rotation, and the receiving belts 137 and 138 are set back to the initial height. After that, the motor M3 for detachment is turned in the reverse direction and the receiving belts 137 and 138 are reset to the initial position where the booklets S3 can be received from the booklet binding apparatus 10. Thus, preparation has been made to cope with subsequent ejection of the booklets S3 from the booklet binding apparatus 10.
When the aforementioned operation is repeated, booklets S3 are sequentially stacked on the ejection belts 140 and 141. If the end portion of the topmost surface of the booklet S3 has been detected by the third sensor SE3 that specifies the upper limit of the stack, the motor M4 for ejection starts rotation for a predetermined time to rotate the ejection belts 140 and 141. At the same time, the rotation of the motor M4 for ejection is transmitted to the drive transmission gear 142, the first gear 151 and the second gear 155. The conveyance belts 160 and 162 of the movable cart 100C connected to the booklet stacking apparatus body 100E in advance also starts rotation for a predetermined time. The booklets S3 stacked on the ejection belts 140 and 141 are fed to the position over the movable cart 100C shown in
The time interval from the moment when the booklet receiving device 100A starts to receive the booklets S3 ejected sequentially from the booklet binding apparatus 10, to the moment when it returns to the aforementioned predetermined position after feeding the booklets S3 to the booklet stacking device 100B, is shorter than the time interval in which the booklets S3 are sequentially ejected from the booklet binding apparatus 10. This control is provided by the control device 200.
The control device 200 also provides control in such a way that the time required for the booklets S3 to be handed over to the movable cart 100C from the ejection belts 140 and 141 is shorter than the time for which the booklet receiving device 100A waits to receive the booklets S3 from the booklet binding apparatus 10.
The movable cart 100C having received the booklet S3 is removed by the operator, and the empty movable cart 100C is again mounted on the booklet stacking apparatus body 100E.
If the movable cart 100C has not been mounted on the booklet stacking apparatus body 100E when the booklets S3 stacked on the ejection belts 140 and 141 was detected by the third sensor SE3, namely, if the fourth sensor SE4 is not ON, the booklet stacking apparatus 100 and booklet binding apparatus 10 need to be stopped. To avoid this, an arrangement can also be used so that a sensor is provided below the third sensor SE3, and an alarm is issued to notify the operator, if the movable cart 100C has not been mounted when this sensor detects to the top surface of the booklet S3.
In the present embodiment, the movable cart 100C is mounted or dismounted from the left side in
Apart from the present embodiment, the booklet stacking apparatus 100 can be made up of the booklet stacking apparatus body, which includes the booklet receiving device 100A and the booklet stacking device 100B, and the movable cart 100C which can be mounted or dismounted from this booklet stacking apparatus body.
As described above, the aforementioned embodiment provides the following advantages:
Use of a movable cart ensures easy transporting to the next process, and enhances the work efficiency. Space saving is provided by the movable cart, because the cart can be mounted or dismounted.
The booklet conveyance device of the movable cart for carrying the booklets is driven by the power transmitted from the booklet stacking apparatus. This arrangement eliminates the need of using a drive source for the movable cart, and also eliminates the complicated work of preparing a separate drive source and connecting it.
The booklet stacking device is located in the vertical direction below the aforementioned predetermined position. This arrangement permits downsizing of the booklet stacking apparatus and ensures an effective use of space.
The booklet receiving device receives the booklet from the booklet binding apparatus and carries it to a predetermined position. The received booklet is fed downward in the vertical direction and is dropped to the booklet stacking device located in the vertical direction below the aforementioned predetermined position so that the booklets will be stacked one on top of another. This arrangement ensures certain booklet stacking, and avoids the risk of causing a trouble such that the sheet or cover sheet constituting the booklet is folded at the time of stacking.
A control is provided in such a way that the time interval from the moment when the booklet receiving device starts to receive the booklets from the booklet binding apparatus, to the moment when it returns to the aforementioned predetermined position after feeding the booklets to a predetermined position, going downward, handing them over the booklet stacking device and going upward, is shorter than the time interval at which the booklets are sequentially ejected from the booklet binding apparatus. This arrangement eliminates the need of suspending the booklet binding apparatus of the previous process or the image forming apparatus connected before it, and hence improves the productivity.
While the booklet receiving device is kept in the standby mode, the booklets stacked on the booklet stacking device can be transported into the movable cart. This arrangement eliminates the need of suspending the booklet binding apparatus of the previous process or the image forming apparatus connected before it, and hence improves the productivity.
Number | Date | Country | Kind |
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JP2005-232905 | Aug 2005 | JP | national |