N/A
The disclosure relates in general to trenching equipment, and more particularly, to a boom assembly for a trencher.
The use of trenching equipment is known in the art. Trenching equipment can be utilized to, for example, form an underground wall (often referred to as a cutoff wall) which is a non-structural wall that can form a barrier to the movement of the groundwater thereacross. Typically, the existing soil is mixed with an outside material (usually a clay-like material such as bentonite, and/or cement) and then reintroduced into the trench. The outside material when mixed with existing soil forms a wall which provides for a barrier to the passage of groundwater. Of course, we are not limited to such materials.
In some instances, the required trench is a relatively narrow width which can be accomplished with a single pass of the trenching equipment. In other instances, however, multiple passes of the trencher are required for a single trench of greater width. The number of passes is not merely the trench width divided by the trenching width, as an overlap between adjacent passes is required. In some instances, such overlap can be, for example 15% to 50%. As will be appreciated, for wider trenches a significant number of passes of the trenching equipment is required.
Furthermore, in other instances, a trench may have different depth along the width thereof, or different requirements as to the manner and processing of the trench to be formed. As such, it may be necessary to utilize different trenching equipment, or to modify trenching equipment to address the different depths. Where the trenching is in a remote location, it may be difficult to have multiple different trenchers or additional sets of trenching equipment available on-site.
The disclosure is directed to a boom assembly configured for use in association with a trencher. The boom assembly includes a boom frame member, a boom drive assembly and a plurality of boom arm assemblies. The boom frame member is configured to be attachable to the trencher. The boom drive assembly is attached to the boom frame member, and has an output shaft that is rotatably actuatable. The plurality of boom arm assemblies extend from the boom frame member, and the plurality of boom arm assemblies include at least a first boom arm assembly and a second boom arm assembly. The first boom arm assembly includes a first boom frame, a first upper boom sprocket and a first cutting assembly. The first boom frame has a proximal end and a distal end. The proximal end is positioned proximate the boom frame member with the distal end spaced therefrom. The first upper boom sprocket is rotatably powered by the output shaft. The first cutting assembly has a first cutting chain formed in a loop between the proximal end and the distal end of the first boom frame, which interacts with the first upper boom sprocket, so as to be driven by the first upper boom sprocket. Similarly, the second boom arm assembly includes a second boom frame, a second upper boom sprocket and a second cutting assembly. The second boom frame has a proximal end and a distal end. The proximal end is positioned proximate the boom frame member, with the distal end spaced apart therefrom. The second upper boom sprocket is rotatably powered by the output shaft. The second cutting assembly has a second cutting chain formed in a loop between the proximal end and the distal end of the second boom frame which interacts with the second upper boom sprocket, so as to be driven by the second upper boom sprocket.
In some configurations, the boom frame member comprises a frame enclosure defining a cavity, with the output shaft extending into the cavity of the frame enclosure.
In some configurations, the first upper boom sprocket and the second upper boom sprocket are positioned on the output shaft, and, in turn, rotate with the output shaft.
In some configurations, the boom assembly further includes a boom mount assembly and an intermediate shaft. The boom mount assembly is releasably coupled to the boom frame member. The intermediate shaft has a first end and a second end. The intermediate shaft is spaced apart from the output shaft and rotatably mounted to the boom mount assembly and coupled to the output shaft. At least one of the first and second upper boom sprockets are positioned on the intermediate shaft, to in turn, rotate with the intermediate shaft.
In some configurations, the first boom arm assembly and the second boom arm assembly are attached to the boom mount assembly, to, in turn, be releasably coupled to the boom frame member.
In some configurations, the first boom arm assembly further includes a first lower boom sprocket, with the first cutting chain meshing therewith. The first lower boom sprocket is positioned proximate the distal end of the first boom frame.
In some configurations, the second boom arm assembly further includes a second lower boom sprocket, with a second cutting chain meshing therewith. The second lower boom sprocket is positioned proximate the distal end of the second boom frame.
In some configurations, the first cutting chain further includes a plurality of cutting supports attached thereto and extending substantially transverse to the first boom frame. A plurality of cutting teeth are attached to each of the cutting supports.
In some configurations, the cutting supports have a width that is greater than a width of the first boom frame.
In some configurations, the first boom frame and the second boom frame are coplanar so as to be mounted in a side by side configuration.
In some configurations, the first boom frame has a length and the second boom frame has a length. The length of the first boom frame is different than the length of the second boom frame.
In some configurations, the boom assembly further includes a third boom arm assembly that includes a third boom frame, a third upper boom sprocket and a third cutting assembly. The third boom frame has a proximal end and a distal end. The proximal end is positioned proximate the boom frame member, with the distal end spaced apart therefrom. The third upper boom sprocket is rotatably powered by the output shaft. The third cutting assembly has a third cutting chain formed in a loop between the proximal end and the distal end of the third boom frame, and which interacts with the third upper boom sprocket, so as to be driven by the third upper boom sprocket.
In some configurations, the first boom frame, the second boom frame and the third boom frame are coplanar so as to be mounted in a side by side configuration.
In some configurations, the first boom frame has a length, the second boom frame has a length and the third boom frame has a length. The length of the first boom frame, the length of the second boom frame and the length of the third boom frame are each different.
In some configurations, the first upper boom sprocket has a diameter and the second upper boom sprocket has a diameter. The first upper boom sprocket has a diameter that is different than the second upper boom sprocket, to, in turn, impart a different linear velocity to the first cutting chain and the second cutting chain, respectively.
In some configurations, the boom drive member comprises a hydraulic motor.
In some configurations, at least one of the first boom frame and the second boom frame further includes an inner bore having a first end and a second end. The first end is positioned proximate the proximate end of the respective one of the first boom frame and second boom frame. The second end is spaced apart from the proximal end and toward the distal end of the respective one of the first boom frame and the second boom frame. The inner bore being structurally configured to receive a flowable material (such as a slurry including a clay-like material) therethrough.
In some configurations, each of the first boom frame and the second boom frame each further include an inner bore.
The disclosure will now be described with reference to the drawings wherein:
While this disclosure is susceptible of embodiment in many different forms, there is shown in the drawings and described herein in detail a specific embodiment(s) with the understanding that the present disclosure is to be considered as an exemplification and is not intended to be limited to the embodiment(s) illustrated.
It will be understood that like or analogous elements and/or components, referred to herein, may be identified throughout the drawings by like reference characters. In addition, it will be understood that the drawings are merely schematic representations of the invention, and some of the components may have been distorted from actual scale for purposes of pictorial clarity.
Referring now to the drawings and in particular to
As will be understood, and explained below, the boom 10 is configured to be inserted into the ground, as is shown in
The boom assembly 10 is shown in
As illustrated in
The enclosure walls 20 comprises a plurality of walls defining an inner cavity. In the configuration shown, the plurality of walls defines a downward opening generally rectangular cubic configuration, with spacing between the surfaces significant enough to allow placement and operation of the boom drive assembly 14. The inner cavity 22 may have any desired inner volume and dimension, understanding that it is of sufficient size and configuration to prevent contact and/or disruption to the proper operation of the boom drive assembly 14.
In the configuration of
With further reference to
The output shaft 36 of the boom drive member 30 and intermediate shaft 32 are parallel to one another with the output shaft existing within the enclosure walls 20 the intermediate shaft 32 existing through the drop beam 26. The intermediate shaft 32 and boom drive member 30 rotate together, with the relative velocities (angular or linear) controlled by the power transfer mechanism 34. It will be understood that further intermediate shafts may be provided, each of which is powered through some type of power transfer mechanism (i.e., chain and sprocket, gear drive, etc.).
The power transfer mechanism's 34 first sprocket 42 aligns axially with the boom drive member 30 and is mated in such a way that the first sprocket 42 rotates together with the boom drive member 30 in unison through a keyed coupling, for example. The power transfer mechanism's 34 second sprocket 44 aligns axially with the intermediate shaft 32 and is mated in such a way that the second sprocket 44 rotates together with the intermediate shaft 32 in unison through a keyed coupling, for example.
The chain 46 aligns perpendicular to both the boom drive member 30 and intermediate shaft 32 and meshes with the sprockets. In more detail, chain 46 connects the first sprocket 42 and second sprocket 44 with a tangential attachment to each, mated in such a way that power driven by the boom drive member 30 is transferred through the first sprocket 42 to the second sprocket 44 via the chain 46 through traction.
It will be understood that in the configuration of
With reference to
In more detail, the boom frame 50 includes proximal end 60 located proximate the boom drive member 30. As indicated above, the boom frame 50 is mated to the boom mount assembly 24 either directly to the enclosure 20, or to the boom mount assembly 24. The distal end 62 extends outwardly therefrom. In the configuration shown, the outer surface 67 is opposite the inner surface 68 and the first and second side surfaces are generally opposite of each other. In the configuration shown, the boom frame has a generally square cross-sectional configuration, while other configurations are contemplated.
The upper boom sprocket 52 can be axially mated to either the boom drive member 30, as shown in
The cutting assembly includes a cutting chain 70, cutting support 72, and cutting teeth 74. The cutting support further comprises first side 80, second side 81, outer surface, 82, leading edge 83, and following edge 84. It will be understood that the cutting chain rotates about the upper boom sprocket and the lower boom sprocket with the cutting teeth cutting into the ground. It will be understood that the cutting support is generally mounted perpendicular to the direction of rotation of the cutting assembly with the cutting teeth mounted thereto. In many configurations, a plurality of cutting teeth may be mounted to each of the cutting supports, and that a plurality of cutting supports are positioned in a generally uniform configuration along the entirety of the cutting assembly. The cutting teeth may be replaceable separately from the cutting assembly, and may be easily removable and replaceable as necessary. It will be understood that there are a number of different configurations of the cutting teeth, and a number of different configurations are contemplated. In other configurations, the cutting teeth may be eliminated, and only a cutting support may be utilized.
The cutting assembly 56 moves via the chain that extends between upper boom sprocket 52 and lower boom sprocket 54. Cutting chain 70 is tangential to the upper boom sprocket 52 and lower boom sprocket 54, rotating with the leading edge 83 of the cutting support leading toward the distal end of the boom frame 50.
It will be understood that in some configurations, one of which is shown in
It is to be understood that further addition of boom arm assemblies are to be labeled as second boom arm assembly 116, third boom arm assembly 216, and further as becomes necessary. The number of booms is variable and subject to change per the necessary application. Further, all related parts to the boom arm assembly 16 increase by values of 100. As an example, the boom frame 50 for the second boom arm assembly 116 would be the second boom frame 150. In the configuration shown in
By having multiple different boom arm assemblies, a number of variations are possible between the different boom arms. For example, each of the boom arm assemblies may impart a linear speed on the respective cutting chain of the respective cutting assembly that is the same. Alternatively, as shown in
In other words, the first upper boom sprocket 52 and second upper boom sprocket 152 may be operated by the output shaft 36 or intermediate shaft 32. Both have rotational velocities operated by the boom drive member 30 which translates its velocity to cutting assembly 56 through traction of the upper boom sprocket 52. Direct velocity of the cutting assembly 56 may vary by altering the size of upper boom sprocket 52 and lower boom sprocket 54, as shown in
Additionally, as is shown in
Furthermore, while all of the boom assemblies are shown in
Referring again to
Once positioned as is shown in
It will be understood that typically a trencher has a single boom arm assembly, configured to form a single trench of a predetermined width. Generally, where a trench is wider than the cutting assembly of the trencher, it is necessary to undertake a number of passes across the same ground to achieve the desired width. It will be understood, that for most applications where multiple passes are required, it becomes necessary to overlap adjacent passes. As such, where the trench is multiples of the width of the cutting assembly, it is contemplated that, due to overlap, a vastly greater number of passes are required. Additionally, wherein portions of the trench are required to be of different depth, it may be necessary to stop the process, and alter or replace the boom arm assembly (or provide a second trencher with a different boom).
On the other hand, where multiple boom arm assemblies are presented, it is possible, in a single pass of the trencher, to form a number of trenches and configurations, that are not possible with a single boom arm assembly. Some of such configurations are shown in
In the configuration shown in
In the configuration of
It will be understood that the configurations of
The foregoing description merely explains and illustrates the disclosure and the disclosure is not limited thereto except insofar as the appended claims are so limited, as those skilled in the art who have the disclosure before them will be able to make modifications without departing from the scope of the disclosure.