This application is a national phase application of PCT application No. PCT/EP2012/004639, internationally filed Nov. 7, 2012, which claims priority to Austrian Application No. A 1661/2011, filed Nov. 10, 2011, both of which are herein incorporated by reference in their entirety.
The invention relates to a boom construction or assemblies for a truck-mounted concrete pump.
Boom constructions or assemblies on trucks and other vehicles generally have at least two boom arms flexibly connected to each other by an articulated joint via a swivel axis are utilized for various working devices such as excavators. One application is with concrete pumps, whether stationary or mobile, such as truck-mounted concrete pumps. In this application, the boom arms carry concrete delivery lines to discharge the concrete at desired locations. On construction of the building structure, the individual boom arms can be extended by swiveling, resulting in a change of the boom geometry and thus making it possible to reach different locations on site through the boom. With a boom, concrete can be delivered relatively large distances, for example, from the concrete pump to the place of pouring the concrete on construction site. On account of the large range of the boom, it is subjected to significant loads which essentially originate from the concrete-carrying delivery line running the length of the boom and from the concrete carried therein.
When used in conjunction with truck-mounted concrete pumps, it is not allowed to exceed the load limits of the relevant vehicle types, which in most cases are vehicles admitted for traffic on public roads, in particular trucks. While the masses of the delivery lines of concrete can hardly be influenced, if at all, achieving a greater range of the boom calls for optimizing its masses.
The articulated joints between the boom arms are exposed to high requirements. To obtain a sufficiently powerful drive, coupler gear mechanisms in the kind of double-acting hydraulic cylinders, so-called thrust piston gears are mostly utilized for the swiveling motion. However, due to the components of the coupler gear mechanisms and the linear drive units associated therewith, they have a relatively heavy weight and call for substantial space which is due to their construction style. But this is problematic because such truck-mounted concrete pumps are mounted on vehicles which have to be licensed for operation in road traffic and therefore are subject to certain codes and rules with regard to their width and length. Furthermore, thrust piston gears applied here have a disadvantage in that the angular velocity during the swiveling motion is relatively uneven. Therefore, to ensure safe operation of this boom construction, the use of hydraulic load holding valves at the hydraulic cylinders is mandatory, because their yielding would cause an impermissible change of the rotary angle between the boom arms. Add to this that for such coupler gear mechanisms in the kind of thrust piston gears, even the swiveling of the two boom arms towards each other is only feasible in restricted extent, thus prompting a limitation in the effect and function.
Since with multiple-arm boom constructions, the predominant load in the last boom arms is usually less than in the first boom arms, even hydraulic rotary drives (DE 698 01 997 T1) are in some cases used at the articulated joints towards the boom end in prior art as an alternative to the kinematic system described before, whereby it is possible to achieve uniform angular velocities. Though these means are relatively small in size and thus lighter in weight as compared to coupler gear mechanisms and/or thrust piston gears, but the required driving moments are not available that are needed for swiveling the articulated joints of boom arms in the lower boom area, too. Besides, when applying such hydraulic rotary drives for load pick-up devices such as hinged arms of manipulators, boom arms and the like, the problem arises in that the load pick-up device and/or the boom arm when deactivating the rotary drive due to a leakage, for example, still stays rotatable and can swivel and/or pivot. However, as has been outlined hereinabove, such a twisting with a deactivated drive is impermissible with these applications, in particular for truck-mounted concrete pumps, which is the reason why in prior art appropriate braking devices are used on rotary drives, for example multiple disk brakes, in order to prevent twisting of the boom arms in case of a deactivated rotary drive. With such multiple disk brakes, lamella-like brake disk pairs are pressed against each other to prevent a twisting of the boom arms relatively to each other, these parts here being real wear parts. It is also known from prior art realizing a brake by preventing the flow-off of hydraulic fluid from at least one pressure chamber by means of separate shutoff devices. However, those measures are comparably costly and susceptible to faults.
Finally, U.S. Pat. No. 4,771,646A discloses a device by way of which a rotary motion can be generated. Accordingly, a component hydraulically moved back and forth is so guided by a journal and sprocket assembly that a rotation motion is developed.
One embodiment provides a boom construction, in particular for truck-mounted concrete pumps and/or a truck-mounted concrete pump comprised of such boom constructions, wherein the boom arms can be uniformly pivoted and/or swiveled even under load with constructively simple, robust and space-saving means over a large swivel angle and the boom arms can be arrested in each swivel and/or pivoting position without any major expenditure. At the same time it can enable a compact and evenly balanced construction style.
This can be achieved for a boom construction by the measures recited in one or more of the claims herein.
Annular pistons sit in an axially slidable arrangement on an inner ring and are torque-proof connected to it which can expediently be accomplished by form fitting, in particular by a splined serration and/or toothing between the annular piston and the inner ring. Sitting on this inner ring which is preferably configured stock-like, axle-like, shaft-like or like a hollow cylinder and provided with an annular flange at one end, are the outer rings which interact with the annular pistons, wherein the outer rings are pivoted relatively to the inner ring, but axially defined versus the inner ring and/or at the inner ring. The outer rings in particular form components of the rotary drive casing. The hydraulic rotary drive thus needs little quantities of components and thus it is largely unsusceptible to wear and low in maintenance.
Each annular piston is equipped with two counter-directional spur serrations which interact with the complementary ring-shaped spur gear serrations at the outer rings. Since the annular pistons are alternately moved back and forth, the spur serrations of the annular pistons each engage into the corresponding spur serrations of the outer rings, wherein the driving flanks each accomplish a twisting of the outer rings via the spur serrations. If the rotary drive fails to work or if the rotary drive is deactivated in any other manner, a self-arresting effect is accomplished due to the position of indentation of these various spur serrations so that the angular position once taken is in principle not changed any more. Hence there is no longer any need for separate braking devices.
The inner ring comprises a ring-type flange and on its other side it is provided with a cover. The cover and the ring-type flange may be connectible to the inner ring through bolted unions. Arranged between the cover and the ring-type flange are the annular pistons and outer rings, thus they are arranged space-saving in the narrowest of spaces. The structure composed of the cover, ring-type flange, inner ring and outer rings thus forms the cylinder for the annular pistons accommodated therein and movable back and forth because of the hydraulic fluid feed, said annular pistons moving back and forth and thus alternately engaging with the corresponding complementary spur serrations of the outer rings, thus providing for the drive.
Accordingly, it is self-evident that the interacting spur serrations of the annular pistons and outer rings point to each other, i.e. either pointing away from the ring-type flange of the inner ring or pointing in the direction of the ring-type flange. Spur serration, as illustrated in the drawing, means that the teeth are not directed radially but axially. Accordingly, the tooth flanks of the spur serrations are so configured that owing to the position of indentation between the interacting spur serrations, the stroke drive of the pistons is transformed into a rotary movement of the outer rings.
In accordance with the invention, two annular pistons surrounded by three outer rings are expediently utilized for a hydraulic drive. As a matter of fact, it is also feasible to implement more annular pistons on a rotary drive, wherein correspondingly more outer rings are then provided for. However, it is also possible to utilize several rotary drives arranged one behind the other instead of one rotary drive.
The cohesion of the individual components of the rotary drive is accomplished in a simple manner by means of bolted unions, wherein the cover and the ring-type flange are bolted to the inner ring, and wherein the outer rings may be bolted to each other via radially protruding ring-type shoulders. To this effect, there are several bolting openings for engagement of the bolted unions spread around the circumference. As a matter of fact, the piston spaces and/or the pistons are sealed in appropriate manner which also applies to the individual components of the cylinder arrangement, which however is at the discretion of expert-like workmanship and therefore need not be described and/or illustrated specifically.
The annular pistons are expediently driven with a stroke offset versus each other, preferably offset by half a stroke versus each other in case of two annular pistons. Accordingly, one piston thereof is located in its end position whereas the other piston is located in a middle position. The annular pistons are expediently chargeable on both sides so that there are two hydraulic connections provided for each piston. The control of the annular piston stroke is expediently, though not mandatorily, performed mechanically, i.e. by the aid of a suitable control disk which determines the switching pulses for the relevant hydraulic valves for hydraulic fluid supply. The directional change of the rotary drive, i.e. reversion in the direction of rotation, is accomplished in a simple manner by reversing the stroke sequence of the annular pistons prompted by the suitable stroke offset of the drive of both pistons.
Further, a boom construction for truck-mounted concrete pumps includes at least a first boom arm and a second boom arm that are articulatedly jointed to each other and that are rotatable relatively to each other about an axis. A drive pivots the boom arms. A piston-cylinder arrangement and a gear transforms piston reciprocating movement into rotary movement for boom arm pivoting, said arrangement having first and second hydraulically driven annular pistons that form part of the gear and that interact with outer rings of the gear.
Still further, a concrete pump vehicle includes a vehicle, a concrete pump on the vehicle, a delivery line connected to the concrete pump, and a boom construction on the truck and connected to the delivery line. The boom construction includes at least two boom arms with at least one boom arm being pivotable relative to the other boom arm, and a piston-cylinder arrangement and a gear for transforming piston reciprocating movement into rotary movement for boom arm pivoting. The arrangement has first and second pistons that form part of the gear and that interact with outer rings of the gear.
Further, a hydraulic rotary drive for a boom construction or a turntable carrying a boom construction, wherein the boom construction has at least two boom arms and wherein the drive includes a piston-cylinder arrangement and a gear for transforming piston reciprocating movement into rotary movement for boom arm pivoting. The arrangement has first and second pistons that form part of the gear and that interact with outer rings of the gear.
Within the scope of the present invention, independent protection is also sought for the truck-mounted concrete pump as well as for the hydraulic rotary drive as described hereinabove, which can also be utilized for other applications such as excavators, cranes, drive of a turntable for swiveling superstructures and the like.
An example is described in the following based on the relevant drawings. These drawings are schematic and non-restrictive nature.
One of various contemplated embodiments with various contemplated features, components and other aspects is shown in
The hydraulic swivel drive 1 according to
The outer ring 5 comprises a stock section 5a and an outwardly protruding circumferential ring-shaped radial flange 5b which is provided with bolt openings 5c spread around the circumference. Furthermore, the outer ring 5 at the end adjacent to the ring-type flange 4 is provided with a radially inwardly protruding ring shoulder 5d, at the radial surface of which a circumferential ring-shaped spur serration 5e is provided for.
An annular piston 8 is stuck into this outer ring 5. On both sides, this annular piston 8 comprises a stock section 8a and in central arrangement a circumferential ring-shaped outer shoulder 8b, at the two front faces of which spur serrations 8e are provided for which are opposing each other, i.e. the spur serration 8e shown at right in
Finally, the central outer ring 6 is plugged onto the annular piston 8 and pushed to the stop on the right-hand outer ring 5. This central outer ring 6, too, comprises bolt openings 6c spread around the circumference. Furthermore, at a central position of the outer ring 6, an inwardly protruding and ring-shaped radial shoulder 6d is provided for, at the two front faces of which spur serrations 6e are configured which in turn extend in annular shape. The spur serrations 6e of the central outer ring are opposing each other by analogy to the ring-type serrations of the annular piston 8, i.e. the spur serration 6e shown in
Finally, the outer ring 7 being the third and shown here at left is set onto annular piston 9 in turn set-on up to the stop versus the counter-serration, with the outer ring 7 in principle being identical in construction to the outer ring 5, so that comparable reference numbers have been applied, too.
The lateral (left-hand) closure is finally formed by the cover 80 which is also provided with bolt openings 8c spread around the circumference, through which the cover 80 can be firmly connected to the inner ring 2 via the bolted unions, with the bolted openings for these bolted unions on the side of the inner ring 2 in
To this extent, the cover 80 is fastened to the inner ring 4 and takes-up the three outer rings 5, 6, and 7 between the ring-type flange 4 and cover 80, wherein these three outer rings 5 to 7 overlap the two annular pistons 8 and 9 set onto the stock of the inner ring 2 and thus provide a chamber around them. The outer rings 5 to 7 form the casing of the rotary drive, and the outer rings 5 to 7 connected to form a unit are pivotally mounted relative to the inner ring 2 with its ring-type flange 4 and relative to the cover 80 fastened with the inner ring 2. To this extent, the outer rings 5 to 7 are rotatable versus the inner ring 2 with the cover 80 so that a rotary bearing is formed between the shaft-like inner ring 2 which is expediently configured as a hollow shaft, and the outer rings 5 to 7. If required, this rotary bearing can be configured as a merely sliding rotary bearing or as an anti-friction bearing, too.
Inner ring 2 with ring-type flange 4, cover 8 as well as the three outer rings 5, 6, and 7 here form a cylinder of a cylinder-piston arrangement within which the two annular pistons 8 and 9 are taken-up in reciprocating movement arrangement along the shaft of the inner ring 2.
Besides, this set-up becomes evident from
Recognizable from
The assembly of those structural elements illustrated in
The hydraulic drive of both annular pistons is offset to each other so that these are moved to each other so to say in alternating movement. A constant rotary drive can thus be enabled. In particular, the two hydraulically driven annular pistons are controlled alternating to each other offset by half a stroke. The control is performed in a suitable manner, and it is preferably operated mechanically, i.e. by a control disk which is not shown here and which controls the switching pulses for the relevant hydraulic valves for supplying hydraulic fluid to the two annular pistons. Such a mechanical control is advantageous because it enables a non-adulterated control in any operating status. This is significant for the indentation position of the interacting spur serrations. For example, with the offset stroke arrangement of the pistons by half a stroke, one of the annular pistons is in its end position while the other piston is in a middle indentation position. Moreover, the drive of the corresponding piston is briefly idling during the phase of changing the travel direction.
Not depicted either in these figures is the allocation of the structural elements of the rotary drive to the boom arms which, however, is a matter of fact to someone being skilled in the art. For example, one of the two boom arms which can be pivoted relative to each other can be solidly connected to the ring-type flange 4 and/or the cover of the inner ring 2, whereas the other boom arm which is to be pivotable relatively to the first boom arm by means of the rotary drive can be secured with one or several outer ring(s). By a corresponding rotation of the swivel drive, the entanglement and/or swiveling of both boom arms relatively to each other can be accomplished, with the rotary drive being absolutely constant and with an arbitrary swiveling of the boom arms relatively to each other being enabled in an extraordinarily compact design of the construction, depending on the design of the boom arm construction.
Depending on the design of the boom arms that can be swiveled relatively to each other, it is thus possible to utilize only one hydraulic rotary drive, but even two or more hydraulic rotary drives, in particular those being axially aligned, can be utilized per articulation axis. Expediently, even more than two annular pistons can be utilized in the rotary drive so that the rotary drive may be configured, for example, as a 3-piston system. Eventually this depends on the design of the hydraulic rotary drives and also on the design of the boom arms and their size as well as planned load pick-up.
On indentation of the interacting spur serrations between the annular pistons and the relevant outer rings, the control is so effected that when moving the serration of an annular piston into the serration of a corresponding outer ring, the teeth are definitively moved into a corresponding tooth gap, i.e. tooth peak does not move to tooth peak, so that on moving-in the spur serration of the annular pistons, the driving flanks of the teeth of the spur serration each accomplish the rotation of the corresponding outer ring, including the other outer rings torque-proof connected thereto.
Just to serve as an example, a preferred application of the invention is illustrated based on
Various modifications and additions can be made to the exemplary embodiments discussed without departing from the scope of the present invention. For example, while the embodiments described above refer to particular features, the scope of this invention also includes embodiments having different combinations of features and embodiments that do not include all of the above described features.
Number | Date | Country | Kind |
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A 1661/2011 | Nov 2011 | AT | national |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2012/004639 | 11/7/2012 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
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WO2013/068112 | 5/16/2013 | WO | A |
Number | Name | Date | Kind |
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3685543 | Schwing | Aug 1972 | A |
4625760 | Mertens | Dec 1986 | A |
4771646 | Ruggier | Sep 1988 | A |
5460301 | Ebinger | Oct 1995 | A |
Number | Date | Country |
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201730339 | Feb 2011 | CN |
3339495 | Jul 1984 | DE |
69801997 | May 2000 | DE |
0894915 | Feb 1999 | EP |
1486680 | Dec 2004 | EP |
2907869 | May 2008 | FR |
WO2011094981 | Aug 2011 | WO |
Entry |
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International Search Report and Written Opinion issued in PCT/EP2012/004639, mailed Feb. 27, 2013, 11 pages (Translation). |
Number | Date | Country | |
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20140325976 A1 | Nov 2014 | US |