The present invention relates to a boom head assembly for a pole of an electric or hybrid vehicle, such as a trolley bus, for use with an overhead power line system.
Trolley buses are a non-rail electrically driven bus that typically draws power from dual overhead wires using spring-loaded trolley poles. This type of transport has been used throughout the world since around 1926.
The vehicle draws power from dual overhead wires that are suspended above the road surface and supported by traction poles. Typically, this is accomplished by way of spring-balanced trolley poles or booms. Two trolley poles are used to complete the electrical circuit via the two wires. Modern trolley buses may also incorporate banks of rechargeable batteries and/or an internal combustion engine for use when the vehicle is disconnected from the overhead wires.
There are various configurations of couplings used to connect the trolley poles to the overhead wires. One such boom head is disclosed in U.S. Pat. No. 4,742,185 to Delachaux S.A., which comprises a trolley bus head including a cradle configuration to receive a replaceable wiper for transmitting electrical current to a cable carried within the trolley pole. The cradle swivel of Delachaux S.A., is pivotally mounted at the end of the trolley pole and the cradle is mounted thereon by means of a connection which allows it to oscillate about a substantially vertical axis and to rock about a substantially horizontal axis. The cradle holds the replaceable wiper for transmitting electric current to the cable carried on the trolley pole, by way of a shunt connected to the cradle. However, the moving portion of the cradle must be latched against the main body which can lead to issues in relation to coupling and uncoupling the head from the overhead wires.
Other patents that disclose different boom head configurations are German Patent No. DE3065621 (Clerc), for an automatic wire-engaging device for an electrical vehicle of the trolleybus type, and European Patent Application No. EP3269582 (Buhs et al), for a non-rail vehicle.
Some of the limitation with existing coupling devices is their difficult in coupling or uncoupling from overhead wires, and the difficulty of maintaining connection or alignment of the wire and wiper/collector.
It should be appreciated that any discussion of the prior art throughout the specification is included solely for the purpose of providing a context for the present invention and should in no way be considered as an admission that such prior art was widely known or formed part of the common general knowledge in the field as it existed before the priority date of the application.
The reader should appreciate that the terms “boom” and “pole” used in relation to the apparatus are used interchangeably to refer to the elongate members attached to the roof of the vehicle to which the boom head assemblies are attached.
It is an object of the present invention to provide a boom head assembly with movable guide for an electric vehicle. Further objects of the present invention are to overcome at least some of the aforementioned problems, or at least provide the public with a useful alternative. The foregoing objects should not necessarily be considered as cumulative and various aspects of the invention may fulfil one or more of the above objects.
The invention could be broadly understood to comprise a boom apparatus for an electric vehicle, having a movable guide for assisting in engagement or alignment of a collector of the boom apparatus and an overhead line system.
In one aspect of the invention, but not necessarily the broadest or only aspect, there is proposed a boom head assembly for an electric vehicle, comprising:
The poles may be attached to a main platform mountable to the roof of the vehicle. Preferably, the poles are pivotably connected to the first platform and biased upwardly therefrom, by way of a spring assisted biasing member or members. Cables may extend between a second platform and a cable attachment member on a respective pole. The cables preferably limits the extent to which the poles can be pivoted upwardly under the influence of the biasing member or members.
The first platform may include a boom pivot comprising a mount. A lower boom housing, comprising a first and second part, may be pivotably connected to the mount. Two springs may be positioned on either side of the lower boom housing and extend between the mount and the lower boom housing to apply upward pressure at the connecting point.
The electric vehicle may include an electrical storage unit, in one form being a bank or banks of rechargeable batteries.
The electric vehicle is intended to be a non-rail trolley bus, having either a single deck or double decks, however the vehicle may also be a train, tram or electric vehicle for use on a guided busway.
In another aspect of the invention there is proposed a boom apparatus for an electric or hybrid vehicle, comprising:
The movable guide may comprise at least one movable wing, which is position to a side or sides of the overhead wire. Preferably, the guide comprises two wings, one positioned to facilitate engagement on each side of the overhead wire.
The housing may include two portions that engage and are attached to the free end of the pole. The two portions may be held together by bolts and co-operating nut, screws, or other fixing means.
The actuator in one form may include: an actuator body, actuator shaft and a rack gear. The rack gear being engageable with the actuator shaft in communication with the movable guide. The actuator body may be attached to, or form part of, the housing, the actuator serrated activating armature, the rack gear, links to the splined operating shaft attached to the rotating wing appendages on the head. Accordingly, the actuator shaft may be configured to move the rack gear, which acts on the respective pinion to thereby move the two wings relative to the housing.
Alternatively, a lever arm may be attached to the actuator shaft and configured to move the two wings between the lowered and raised positions.
Preferably, the two wings are movable between a raised position, wherein the wings extend upward, being spaced apart from the sides of the collector, such that the wings act as a guide for alignment of the collector with the overhead wire and a lowered position whereby the wings are vertically below the collector.
In one form the wings are rotated from the raised position, wherein they extend above the collector, into the retracted position, when the collector comes into contact with the overhead wire. Preferably, movement of the wings into the retracted position is activated by an electric current passing through the connecting piece and into the vehicle below, via the boom mechanism. In one form, movement of the wings or other moveable guide mechanism may be by way of a solenoid or similar magnet based ‘wound’ armature that, when the electric current passes through it, changes its polarity thus drawing a central core through the actuator which acts on a lateral splined shaft or pinion, thereby in turn causing the wings to rotate down away from the cable.
In the present form, when the poles (booms) are retracted, the overhead current would cease to flow and the solenoid magnetic field would revert to a rest condition, within the actuator causing the pinion to rotate the wings back into the raised position ready for the next connection to be made.
Each wing may be generally elongated, having a first end being enlarged and including a central point aligning an axis of rotation, and a second end that is generally inwardly tapered with a curved tip. Each wing has a generally longitudinal axis that is generally perpendicular to the axis of rotation. The axis of rotation of one wing is coaxial with the axis of rotation of the adjacent wing.
In one form the two wings positioned on either side of the collector are in a generally vertical orientation along their respective longitudinal axis, when in the raised position and are able to pivot into a position generally well below horizontal along their respective longitudinal axis when in the lowered position.
The collector is preferably fixed relative to the housing, however the collector may be mounted on a biasing member, wherein it may be configured to move relative to the housing to compensate for variations in the road surface.
Various seals and O-rings may be used to inhibit the ingress of rain, dust and/or debris.
The boom head assembly may be retrofitted to an existing trolley pole or a customised trolley pole may be used. The boom head assembly forms may form part of a boom apparatus that may be fitted to an electric/hybrid vehicle.
The boom head assembly may further include a retaining unit or clamp mounted at the rear of the roof of the vehicle to hold the boom when in the stowed position. The retaining unit in one form is a twin cam mechanism that is biased open by a biasing member or members, such that when the boom bears against parts of the twin cam mechanism it is caused to move against the bias of biasing member/s such that it captures the boom therebetween. A locking device may be used to hold the twin cam mechanism against the bias of the biasing member/s to thereby retain the boom in the stored position. An alternative fixed sided plus single cam assembly may provide an alternative stowage mechanism structure.
The biasing member/s may be helical spring/s, alternatively they may be tension, torsion or leaf springs.
In another aspect of the invention there is a proposed complete retrofit boom apparatus which would be attachable to a vehicle. This would comprise a forward platform assembly to accommodate the connecting pole assembly complete with the winged collection head attachment.
The second platform would support the rear assembly accommodating the pole stowage and winch mechanisms to fully facilitate automatic, non-manual intervention connection and disconnection from the overhead power cables and the In Motion Charging facility provided.
Electronic and or laser speed and distance technology may be used to control the connecting poles ascent process through the winch mechanism and may be incorporated in the retrofit platform.
In one form the boom apparatus may be retrofitted to an existing vehicle and be coupled to the vehicle's electrical drive/charging system. The boom apparatus may be configured to be attached to existing trolley bus fittings. The forward platform and rear platform may be supported by a number of fixing brackets which may be attached to the roof of the vehicle at points on either side of the roof structure with the retrofit boom apparatus bolted on top thereof.
In another aspect of the invention there is proposed a method of operating an electric vehicle, including the steps of:
In still another aspect of the invention there is proposed a boom apparatus or boom head assembly in accordance with any of the above aspects that can be retrofitted to an existing vehicle capable of electrical operation for example hybrid and battery powered vehicles or a modified internal combustion engine powered vehicle.
The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate an implementation of the invention and, together with the description and claims, serve to explain the advantages and principles of the invention. In the drawings,
Similar reference characters indicate corresponding parts throughout the drawings. Dimensions of certain parts shown in the drawings may have been modified and/or exaggerated for the purposes of clarity or illustration.
Referring to the drawings for a more detailed description, there is illustrated a boom head assembly 10, demonstrating by way of examples, arrangements in which the principles of the present invention may be employed.
The boom head assembly 10, includes a movable guide unit 16, in the form of opposing wings 18, 20, which are configured to align the contact 22 and a wire 24 of an overhead power line system (the catenary) 26.
As further illustrated in
As the reader will appreciate, the boom apparatus 12 can be lowered, as illustrated in
As shown in
The boom head assembly 10 further includes an actuator 38, which comprises an actuator body 40, actuator shaft 42 and a rack gear 44. The rack gear 44 is configured to engage a pinion 46 or rod 48. The rod 48 passes through holes in the housing portions 34, 36 and is fixedly attached through mounting apertures 52 in the wings 18, 20. The collector 22 is mounted to collector shaft 54 having bearing 56.
The housing 32, is configured to engage over the free end 58 of a respective pole 28 or 30.
The collector 22 is configured to abut the overhead electrical wire 24 in use and the movable guide 16, which is positioned adjacent the collector 22, is configured to assist in alignment of the collector 22 with the wire 24. The actuator 38 is configured to move the movable guide 16 relative to the housing, between a raised position and a lowered position, as will be discussed below.
Turning back to
A cable 78 extends between a cable attachment member 80 attached to a sleeve 82 on the pole 28 or pole 30, and a cable retraction device 84 mounted to a platform 86 having respective clamp fixings 66. Each cable retraction device 84, comprises a cable pull plate 88, a cable pull guide 90, a locking assembly 92, a pulley/pin assembly 94 and main pin 96.
The forward and rear mounting platforms 64 and 86 for the boom mechanism and retaining mechanism are connected by way of struts 97 to provide a counterbalance on the roof mounting of the vehicle to the upward pressure of the connecting poles 28, 30, as illustrated in
As illustrated in
The upper surface of the collector 22 includes a longitudinal groove 98 for accommodating the wire 24, as illustrated in
Once in position the wings 18 and 20 can be rotated downwardly so that they are positioned generally below the horizontal plane of the wire 24 and on sides thereof, as illustrated in
The wings 18, 20 of the present embodiment, are pivotable between a lowered position 102 and a raised position 104, as illustrated in
The reader should appreciate that although two wings, are coupled together, are illustrated in the embodiments, the guide may be a unitary generally U-shaped or V-shaped member.
As illustrated in
Alternatively, as illustrated in
The reader will now appreciate that the boom head assembly 10, which could also be called a connecting unit is attachable to the top end of the poles 18, 20 of the overhead power boom assembly. The rotating wings may be activated by an electric current passing through a connecting piece and into the vehicle below via the boom mechanism. Movement of the wings 18, 20, or other moveable guide 16, may be by way of a solenoid or similar magnet based ‘wound’ armature such that when the system DC current passes through it, which changes its polarity drawing a central core through an activating unit to act on a lateral splined shaft that in turn causes the twin outside wings 18, 20 to rotate down away from the cable.
When the poles 28, 30 are retracted from the overhead wire the current would cease and the solenoid magnetic field would revert to rest configuration. The armature would then activate the splined shaft thus bringing the wings 18, 20 back up into the raised position, as illustrated in
A capacitor mechanism may be incorporated to ensure that on the disconnection of the boom head assembly from the power wire 24, a two to three second delay would occur before the head units regained the raised position. This is to accommodate power breaks in normal operation on overhead cable crossovers and junctions where a break in current can occur.
The reader will appreciate that many of the electrical components of the assembly, vehicle and battery bank will not be described since they would be obvious to a person skilled in the art.
The apparatus may also include a retaining unit 114 mounted at the rear of the roof of the bus 14. Accordingly, when the winch mechanism is operated to retract the pole 28, 30 into a stowed position the pole or boom itself would be captured within a twin hook clamp mechanism, which would close over the respective booms 28, 30 sufficient to retain them, and simultaneously switching off the winch mechanism.
When the deployment of the poles or booms 28, 30 is required, the appropriate release/locking mechanism is operated by a solenoid armature, which would push up on the central pivot of the twin cam mechanism pushing the base of the cam upwards and opening the jaws thus releasing the booms 28, 30 to enable them to connect with the overhead wires 24. Alternatively, the twin cam mechanism can be biased into the open position, wherein when the release/locking mechanism is operated the cams are moved by the bias to thereby release the pole or boom 28,
The retaining unit 114 includes a base 116 for attachment to a roof mounted platform 86 of the vehicle 14 adjacent the cable retraction devices 84 as shown
The retaining unit 114 further includes a locking member 130, having a movable locking pin 132 that is configured to engage through hole 134, when the cams 118, 120 are in the closed position.
As illustrated in
The locking member 130 is then activated, as illustrated in
When the boom 28 is to be released the locking member 130 is operated such that the locking pin 132 is withdraw and the cams 118 and 120 are free to pivot under the influence of the biasing springs 128 or alternatively the boom assembly springs 76, into the open position, as shown in
The skilled addressee will now appreciate the advantages of the illustrated invention over the prior art. In one form, the invention provides a boom head assembly that can be retrofitted to existing trolley buses and can be used in conjunction with conventional overhead power line system (catenary). The illustrated invention also provides a system for automatically aligning the overhead wires and the collector. Furthermore, the illustrated invention extends to provide an automatically operated stowing device that secures the booms/poles in place when not in use. The invention provides a winged unit at the end of the pole (boom) to enables connection with the catenary power source which: a) provides power to the motor that drives the vehicle; and b) delivers the In Motion Charging electrical energy to the on-board batteries.
In another aspect of the invention, the hook units capture and stow the poles (booms) until required for use at which point the unit releases and deploys them. The winch mechanism is used to disconnect the two poles from the catenary and on deployment governs the speed thereof to avoid damage to the catenary.
Various features of the invention have been particularly shown and described in connection with the exemplified embodiments of the invention, however it must be understood that these particular arrangements merely illustrate the invention and it is not limited thereto. Accordingly, the invention can include various modifications, which fall within the spirit and scope of the invention. For the purpose of the specification the word “comprise”, “comprises” or “comprising” means “including but not limited to”.
Number | Date | Country | Kind |
---|---|---|---|
2020903185 | Sep 2020 | AU | national |
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/AU2021/051005 | 8/30/2021 | WO |