Boom unit

Information

  • Patent Application
  • 20080066828
  • Publication Number
    20080066828
  • Date Filed
    September 20, 2006
    18 years ago
  • Date Published
    March 20, 2008
    16 years ago
Abstract
A boom unit for a tree processing machine having a boom with a square cross-section. The boom unit has a boom support with a front boom mounting at the front end of the support and a rear boom mounting at the rear end of the support. The boom is movably mounted through the front and rear boom mountings and is positioned to have a corner of the boom on the bottom and an opposite corner of the boom on the top directly over the bottom corner. The front mounting has a pair of front, bottom rollers arranged in a v shape to cradle the boom with the bottom corner of the boom between the rollers and a single, top, guide member above the bottom rollers and centered with respect to the bottom rollers to ride on the top corner of the boom to hold the boom against the bottom rollers.
Description

BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS


FIG. 1 is a side view of a tree processor carrying the boom unit;



FIG. 2 is a detail side view of the cable drive;



FIG. 3 is a cross-section view taken along line 3-3 in FIG. 1;



FIG. 4 is a cross-section view of a support roller mounted on a spindle;



FIG. 5 is a cross-section view taken along line 5-5 in FIG. 1;



FIG. 6 is a side view of a modified boom unit;



FIG. 7 is a partial cutaway detail side view of the boom unit in FIG. 6 showing the second cable connection;



FIG. 8 is a cross-section view taken along line 8-8 in FIG. 6, but without showing the cable drive; and



FIG. 9 is a cross-section view taken along line 9-9 in FIG. 6.





DETAILED DESCRIPTION OF THE INVENTION

The boom unit 1 of the present invention, as shown in FIG. 1, is usually employed on a tree processor such as a delimber 3. The delimber 3 has a vehicle 5 with a cab 7 and a rigid, vertical extending, boom unit support arm 9. The support arm 9, and cab 7, are mounted for rotation about a vertical axis on the vehicle 5. The support arm 9 has the boom unit 1 at its top end. The boom unit 1 comprises an elongate boom 13 and a boom support 15. The boom support 15 has front and back boom mounting means 17, 19 at its front and back ends 21, 23 through which the boom 13 is mounted for movement relative to the support 15. The boom unit 1 is mounted on the end of the support arm 9 by a horizontal pivot 25 connecting the support arm 9 and the support 15. A hydraulic cylinder 27 is pivotably mounted between the support arm 9 and the support 15 to tilt or pivot the boom unit 1 relative to the support arm 9 about the pivot 25.


The boom 13 has a tree processing head 29 at its front end. The tree processing head 29 carries tree gripping means 31, and tree cutting means 33, if needed. Tree gripping means 35 are mounted on the boom support 15 at its front, bottom end, the gripping means 35 aligned with the tree gripping means 31 on the head 29 on the boom 13. The boom 13 grasps a cut tree with its gripping means 31 and positions the butt end of the cut tree in the tree gripping means 35 on the support 15. The boom is then moved to have its gripping means 31 delimb the held tree while supporting it.


Boom moving means 37 are carried by the boom unit 1. The boom moving means 37 include a cable drive 39 mounted on top of the support 15. The cable drive 39, as shown in detail in FIGS. 2 and 3, has a fixed, generally rectangular, platform 41 on top of the support 15. A movable, generally rectangular, platform 43 is pivotably mounted at about the middle of its long sides, via pivots 45, on the fixed platform 41, the movable platform 43 generally overlying the fixed platform 41. The pivot axis 47 is transverse to the boom 13. Shock absorbing means 49 in the form of springs, or other suitable cushioning means, are mounted between the fixed platform 41 and the movable platform 43 at the front and the rear of the platforms. The cable drive 39 has a drive pulley 53 and first and second central guide pulleys 55, 57 one on each side, and adjacent to, the drive pulley 53, mounted between support brackets 59 on the movable platform 43. The cable drive includes a radial piston type hydraulic motor 60 to selectively rotate the drive pulley 53 in either direction.


The boom moving means 37 includes a rear support post 61 mounted on the back of the boom 13, the post 61 carrying a rear guide pulley 63. A front guide pulley 65 is attached a front support post 67 on the top front of the boom 13. A drive cable 69 moves the boom 13 relative to the support 15. The drive cable 69 is attached at one end to the front end 21 of the support 15 as shown at 71 and extends forwardly from the support 15, under and over the front guide pulley 65 and back to the cable drive 39. The cable 69 passes under the first central guide pulley 55, over and around the drive pulley 53, and under the second central guide pulley 57, back over the rear guide pulley 63 and to the back end 23 of the support 15 where its other end is attached as shown at 73. Rotation of the drive pulley 53 in either direction by the motor 60 will move the boom 13 in either direction relative to the support 15 via the cable 69. The central guide pulleys 55, 57 hold the cable 69 frictionally tight about the drive pulley 53 to have the drive pulley 53 move the cable 69 in either direction as it rotates in either direction. The shock absorbing means 49 between the fixed platform 41 and the movable platform 43 absorb any backlash from the cable 69 when the boom 13 is stopped moving in either direction thereby extending the life of the cable 69.


The boom 13 has a square cross-section and is mounted on the support 15 with one corner 79 on the bottom and the opposite corner 81 on the top, as shown in FIG. 3, the corners aligned on the vertical center line 83 of the boom 13. The bottom corner 79 is formed by the joint between the two adjacent bottom walls 85, 87 of the boom and the top corner 81 is formed by the joint between the two adjacent top walls 89, 91 of the boom.


The support 15 has a main bottom frame 93 which frame can be in the form of a length of inverted angle iron. The frame 93 is connected to a base 95 to which the support arm 9, the hydraulic cylinder 27 and the tree gripping means 35 are attached. The front boom mounting means 17, shown in FIGS. 1 and 3, is mounted at the front of the frame 93 and has a pair of front, main, support arms 97, 99 extending upwardly and outwardly from the bottom frame 93 away from each other. The main support arms 97, 99 are at 90° to each other, each arm at 45° to the vertical. A pair of front, secondary, support arms 101, 103 extend transversely from the outer ends of the main support arms 97, 99 upwardly and inwardly toward each other to join above the center of the bottom frame 93. The secondary support arms 101, 103 are also at 90° to each other. A pair of front, bottom, rollers 105, 107 are mounted on the inside of the main support arms 97, 99. The rollers 105, 107 extend at 900 to each other and form a ‘v’. A front, top, guide member 109 is mounted from the secondary support arms 101, 103, to be centrally located over the frame 93. The guide member 109 can comprise a wheel rotatable about a horizontal axis which axis is transverse to the longitudinal axis of the frame 93. The periphery of the wheel 109 has a v-shaped groove 111 to receive the top corner 81 of the boom 13.


In more detail, as shown in FIG. 4, the bottom rollers 105, 107 are each mounted in cantilever fashion on the main support arms 97, 99. Since the mounting for both rollers is the same only one will be described in detail. Roller 107 is mounted on a spindle 113, which in turn is mounted at one end to a bracket 115 on support arm 99 near its bottom end. The spindle 113 extends upwardly and outwardly from the bracket 115 parallel to the support arm 99 but a bit above it. The spindle 113 is stepped adjacent to the bracket 115 as shown at 117 and receives the tubular roller 107 thereon. The roller 107 carries tapered bearings 119, 121 at each end 123. The ends 123 of the roller 105 are tapered to receive and position the bearings 119, 121. The lower bearing 119 bears against the step 117 on the spindle 113 to locate the bearings and roller on the spindle. The end 125 of the spindle 113 projecting from the roller 105 is threaded and a washer 127 and nut 129 are attached to the threaded end 125 of the spindle 113 to hold the roller 105 and bearings 119, 121 in place. It will be seen that the roller 105 and the tapered bearings 119, 121 can be easily removed and replaced due to the cantilevered mounting.


The rear boom mounting means 19, as shown in FIGS. 1 and 5, are at the rear of the frame 93 and comprise a pair of rear, main, support arms 133, 135 extending outwardly and upwardly from the bottom frame 93 away from each other. The rear, main support arms 133, 135 are at 90° to each other, each arm at 45° to the vertical. A pair of rear, secondary, support arms 137, 139 extend transversely from the ends of the rear, main, support arms 133, 135 upwardly and inwardly to be joined at the top over the main frame 93. The rear, secondary support arms 137, 139 are also at 90° to each other. A pair of rear, top, rollers 141, 143 are mounted on the secondary rear support arms 137, 139, the rollers extending at 90° to each other and forming an inverted ‘v’. The rollers 141, 143 are mounted in cantilevered fashion on spindles 145 connected at one end to brackets 147, which are in turn mounted to the secondary support arms 137, 139. The rollers 141, 143 are mounted on the spindles 145 in the same manner that the front bottom rollers are mounted on the spindles. A rear, bottom, guide member 151 is mounted over the center of the frame 93. The guide member 151 can comprise a wheel rotatable about a horizontal axis which axis is transverse to the longitudinal axis of the frame 93. The rear guide wheel 151 also has a v-shaped groove 153 on its periphery to receive the bottom corner 81 of the boom 13.


The front and rear boom mounting means 17, 19 are dimensioned to have the boom 13 pass through them securely held against lateral movement between the rollers 105, 107 and guide wheel 109 at the front boom mounting means 17, and the rollers 141, 143 and guide wheel 151 at the rear mounting means 19, while allowing the boom to move longitudinally relative to the support 15. The front mounting means 17 supports the boom 13, via its bottom walls 85, 87 resting on the front, bottom rollers 105, 107 with the front, top guide wheel 109 riding on the top corner 81 of the boom. The rear mounting means 19 supports the boom 13 with the bottom corner 79 of the boom 13 riding on the rear, bottom, guide wheel 151 and the rear, top, rollers 141, 143 riding on the top walls 89, 91 of the boom.


The boom mounting means are simple yet provide good support for the boom. When the boom 13 picks up a tree, the boom is forced down against the front mounting means 17 to bear equally against the front bottom rollers 105, 107, centering the boom against the rollers. Equal weight is placed on both rollers resulting in equal wear. The front, top, guide wheel 109 prevents the boom 13 from moving up away from the front, bottom rollers 105, 107. While the boom is forced down against the front mounting means, its rear portion is forced up against the rear mounting means 19 to bear equally against the rear top rollers 141, 143 again resulting in equal wear on the rear rollers. The bottom corner 79 of the boom is centered on the rear, bottom, guide wheel 151 maintaining the boom against the rear rollers 141, 143 to center its top corner 81 between the rollers. The mounting means 17, 19 together prevent top and sideways movement of the boom during operation. If needed, the top and bottom guide wheels 109, 151 can be adjustably mounted on the support to allow the guide wheels to be adjusted toward or away from their respective bottom and top rollers so as to firmly hold the boom while still allowing it free movement through the support 15.


The design of the boom mounting means allows the rollers and wheels to be easily serviced and replaced. The design also better controls backlash movement of the boom both laterally and vertically during operation thus increasing the life of the boom mounting means. Having the boom guiding rollers angled allows the use of tapered bearings for mounting the rollers, which in turn makes replacement of the bearings easier. In the standard arrangement, where a boom of rectangular cross-section rides on a bottom wall, the bearings are press fit roller bearings and replacement is more difficult. The roller mounting of this invention, cantilevered on a spindle, allows the use of tapered bearings making installation and replacement of the bearings much easier. The mounting also allows the bearings to operate in a bath of oil or grease increasing the life of the bearings.


The support 15 is reinforced with horizontal framing members 157 extending between the outer ends of the front, main, support arms 97, 99 and rear, main, support arms 133, 135 and between the outer ends of the front secondary support arms 101, 103 and the rear secondary support arms 137, 139. The support 15 can be enclosed if desired with panel members (not shown) mounted on the framing members 157 and the bottom frame member 73 forming a tubular support. The ends of the support 15 are left open allowing the boom to pass through the support and more particularly through the front and rear boom mounting means 17, 19. The cable drive 39 is mounted on the horizontal framing members 157 via the fixed platform 41.


The boom unit 1 has been described with a boom 13 consisting of a single boom member. The boom unit 1 could also have a telescopic boom 209 having an outer boom member 211 and an inner boom member 213 telescoped within the outer boom member 211 as shown in FIGS. 6 to 9. Both boom members 211, 213 have a square cross-section and are positioned within the support 15 on the boom unit 1 with the outer boom member 211 having a bottom corner 215 and an opposed top corner 217 on a vertical center line 219 of the boom 209 as shown in FIG. 8. The inner boom member 213 also has a bottom corner 219 and an opposed top corner 221 on the vertical center line 219, the bottom corner 219 of the inner boom member 213 adjacent the bottom corner 215 of the outer boom member 211. The inner boom member 213 can move relative to the outer boom member 211 to lengthen or shorten the boom 209. Rollers (not shown) could be provided at the outer end 221 of the outer boom member 211 and at the inner end 223 of the inner boom member 213 to allow the boom members to move more freely relative to one another.


The outer boom member 211 is mounted through the support 15, its bottom walls 225, 227, bearing against the bottom rollers 105, 107 of the front boom mounting means 17 and its top walls 229, 231 bearing against the top rollers 141, 143 of the rear boom mounting means 19. The bottom corner 215 of the outer boom member 211 rides on the rear, bottom, guide wheel 151 while its top corner 217 rides against the top, front, guide wheel 109.


Using a telescopic boom 209, the boom moving means 37′ would be modified to have the front guide pulley eliminated and to use a second cable. The front end of the first cable 69 is now attached at 233 to the processing head 29 which head is now carried by the inner boom member 213 at its front end. The first cable 69, as before, extends back to the cable drive 39. The cable 69 passes over the first central guide pulley 55, under and around the drive pulley 53, up and over the rear central guide pulley 57, back over the rear guide pulley 63 and to the back end 23 of the support 15 where its other end is attached as shown at 73.


A second cable 235 is attached to the front end of the support 15 as shown at 237 and extends forwardly to pass over a guide pulley 239 attached to the front end 221 of the outer boom member 211 and back to be attached at 241 to the rear end 223 of the inner boom member 213 as shown in FIG. 7. The arrangement allows the first cable 69 to pull the inner boom member 213, and thus the processing head 29, rearwardly. As this happens, the second cable 235 pulls the outer boom member 211 rearwardly. When the cable 69 is pulled in the other direction, the movement of the outer boom member 211 forwardly causes second cable 235 to pull the inner boom member 213 forwardly relative to the outer boom member 211.

Claims
  • 1. A boom unit for a tree processing machine having: a boom with a square cross-section; a boom support; front boom mounting means at the front end of the support and rear boom mounting means at the rear end of the support, the boom movably mounted through the front and rear boom mounting means and positioned to have a corner of the boom on the bottom and an opposite corner of the boom on the top directly over the bottom corner; the front mounting means having a pair of front, bottom rollers arranged in a v shape to cradle the boom; the front mounting means having a single, top, guide member above the bottom rollers and centered with respect to the bottom rollers to ride on the top corner of the boom to hold the boom against the bottom rollers.
  • 2. A boom unit as claimed in claim 1 wherein the top guide member comprises a guide wheel rotatable on a horizontal axis with a groove in its periphery receiving the top corner of the boom.
  • 3. A boom unit as claimed in claim 1 wherein the rear boom mounting means has a single, bottom, guide member on which the bottom corner of the boom rides and a pair of rear, top rollers arranged in an inverted v shape riding on the top portion of the boom to hold the boom against the bottom guide member.
  • 4. A boom unit as claimed in claim 2 wherein the rear boom mounting means has a single, bottom, guide member on which the bottom corner of the boom rides and a pair of rear, top rollers arranged in an inverted v shape riding on the top portion of the boom to hold the boom against the bottom guide member.
  • 5. A boom unit as claimed in claim 3 wherein the bottom guide member comprises a guide wheel rotatable on a horizontal axis with a groove in it periphery receiving the bottom corner of the boom.
  • 6. A boom unit as claimed in claim 4 wherein the bottom guide member comprises a guide wheel rotatable on a horizontal axis with a groove in it periphery receiving the bottom corner of the boom.
  • 7. A boom unit as claimed in claim 1 including boom moving means for moving the boom relative to the boom support, the boom moving means having a cable generally mounted above the boom with the ends of the cable attached to the boom support, the cable passing over cable guide means at the ends of the boom, the cable passing above the boom support through a cable drive mounted on the boom support.
  • 8. A boom unit as claimed in claim 7 wherein the boom moving means has a front guide pulley mounted on top of the front end of the boom; a rear guide pulley mounted on top of the rear end of the boom; the cable fastened at one end to the front of the support member, the cable extending forwardly from the front end of the support, over the front guide pulley, through the cable drive, over the rear guide pulley and fastened at its other end to the rear of the support.
  • 9. A boom unit as claimed in claim 7 wherein the cable drive has a central drive pulley flanked on one side by a first, central guide pulley and flanked on the other side by a second, central guide pulley, and a motor for rotating the drive pulley in either direction.
  • 10. A boom unit as claimed in claim 3 including boom moving means for moving the boom relative to the boom support, the boom moving means having a drive cable generally mounted above the boom with the ends of the cable attached to the boom support, the cable passing over cable guide means at the ends of the boom, the cable passing above the boom support through a cable drive mounted on the boom support.
  • 11. A boom unit as claimed in claim 10 wherein the boom moving means has a front guide pulley mounted on top of the front end of the boom; a rear guide pulley mounted on top of the rear end of the boom; the cable fastened at one end to the front of the support member, the cable extending forwardly from the front end of the support, over the front guide pulley, through the cable drive, over the rear guide pulley and fastened at its other end to the rear of the support.
  • 12. A boom unit as claimed in claim 10 wherein the cable drive has a drive pulley flanked on one side by a first, central guide pulley and flanked on the other side by a second, central guide pulley, and a motor for rotating the drive pulley in either direction.
  • 13. A boom unit as claimed in claim 1 wherein the boom is a telescopic boom with an outer boom section movably mounted through the front and rear boom mounting means, and an inner boom section movably mounted within the outer boom section and extending forwardly therefrom.
  • 14. A boom unit as claimed in claim 4 wherein the boom is a telescopic boom with an outer boom section movably mounted through the front and rear boom mounting means, and an inner boom section movably mounted within the outer boom section and extending forwardly therefrom.
  • 15. A boom unit as claimed in claim 13 including boom moving means for moving the boom relative to the boom support, the boom moving means having a first cable generally mounted above the boom with one end of the cable attached to rear of the boom support and the other end of the cable attached to the front of the inner boom section, the cable passing over cable guide means at the rear end of the outer boom section, the cable passing above the boom support through a cable drive mounted on the boom support; and a second cable having one end fastened to the front of the boom support, the second cable passing over a cable guide on the front of the outer boom section and fastened at its other end to the rear of the inner boom section within the outer boom section.
  • 16. A boom unit as claimed in claim 14 including boom moving means for moving the boom relative to the boom support, the boom moving means having a first cable generally mounted above the boom with one end of the cable attached to rear of the boom support and the other end of the cable attached to the front of the inner boom section, the cable passing over cable guide means at the rear end of the outer boom section, the cable passing above the boom support through a cable drive mounted on the boom support; and a second cable having one end fastened to the front of the boom support, the second cable passing over a cable guide on the front of the outer boom section and fastened at its other end to the rear of the inner boom section.
  • 17. A boom unit as claimed in claim 15 wherein the cable drive has a central drive pulley flanked on one side by a first, central guide pulley and flanked on the other side by a second, central guide pulley, and a motor for rotating the drive pulley in either direction.
  • 18. A boom unit as claimed in claim 16 wherein the cable drive has a central drive pulley flanked on one side by a first, central guide pulley and flanked on the other side by a second, central guide pulley, and a motor for rotating the drive pulley in either direction.
  • 19. A boom unit for a tree processing machine having: a boom with a square cross-section; a boom support; front boom mounting means at the front end of the support and rear boom mounting means at the rear end of the support, the boom movably mounted through the front and rear boom mounting means and positioned to have a corner of the boom on the bottom and an opposite corner of the boom on the top directly over the bottom corner; boom moving means for moving the boom relative to the boom support, the boom moving means having a cable generally mounted above the boom with the ends of the cable attached to the boom support, the cable passing over cable guide means at the ends of the boom, the cable passing above the boom support through a cable drive mounted on the boom support.
  • 20. A boom unit as claimed in claim 19 wherein the boom moving means has a front guide pulley mounted on top of the front end of the boom; a rear guide pulley mounted on top of the rear end of the boom; the cable fastened at one end to the front of the support member, the cable extending forwardly from the front end of the support, over the front guide pulley, through the cable drive, over the rear guide pulley and fastened at its other end to the rear of the support.
  • 21. A boom unit as claimed in claim 19 wherein the cable drive has a central drive pulley flanked on one side by a first, central guide pulley and flanked on the other side by a second, central guide pulley, and a motor for rotating the drive pulley in either direction.
  • 22. A boom unit for a tree processing machine having; a boom support; front boom mounting means at the front end of the support and rear boom mounting means at the rear end of the support; a telescopic boom with a square cross-section with an outer boom section movably mounted through the front and rear boom mounting means, and an inner boom section movably mounted within the outer boom section and extending forwardly therefrom; the boom positioned to have a corner of the boom on the bottom and an opposite corner of the boom on the top directly over the bottom corner; boom moving means for moving the boom relative to the boom support, the boom moving means having a first cable generally mounted above the boom with one end of the cable attached to the outer end of the inner boom member and the other end attached to the boom support, the cable passing over cable guide means at the inner end of the outer boom member, the cable passing above the boom support through a cable drive mounted on the boom support; and a second cable attached at one end to the boom support, passing over cable guide means on the front end of the outer boom member and attached at its other end to the inner end of the inner boom member.
  • 23. A boom unit as claimed in claim 22 wherein the cable drive has a central drive pulley flanked on one side by a first, central guide pulley and flanked on the other side by a second, central guide pulley, and a motor for rotating the drive pulley in either direction.
  • 24. A boom unit as claimed in claim 10 wherein the cable drive is mounted on the boom support through a shock absorbing unit.
  • 25. A boom unit as claimed in claim 24 wherein the shock absorbing unit comprises: a bottom platform fixed to the support; a top platform, carrying the cable drive, overlying the bottom platform but spaced therefrom; pivot means pivotably connecting the top platform about midway along its length to the bottom platform; and shock absorbing members, spaced from the pivot means, mounted between the top and bottom platforms.
  • 26. A boom unit as claimed in claim 16 wherein the cable drive is mounted on the boom support through a shock absorbing unit.
  • 27. A boom unit as claimed in claim 26 wherein the shock absorbing unit comprises: a bottom platform fixed to the support; a top platform, carrying the cable drive, overlying the bottom platform but spaced therefrom; pivot means pivotably connecting the top platform about midway along its length to the bottom platform; and shock absorbing members, spaced from the pivot means, mounted between the top and bottom platforms.
  • 28. A boom unit as claimed in claim 19 wherein the cable drive is mounted on the boom support through a shock absorbing unit.
  • 29. A boom unit as claimed in claim 28 wherein the shock absorbing unit comprises: a bottom platform fixed to the support; a top platform, carrying the cable drive, overlying the bottom platform but spaced therefrom; pivot means pivotably connecting the top platform about midway along its length to the bottom platform; and shock absorbing members, spaced from the pivot means, mounted between the top and bottom platforms.
  • 30. A boom unit as claimed in claim 22 wherein the cable drive is mounted on the boom support through a shock absorbing unit.
  • 31. A boom unit as claimed in claim 30 wherein the shock absorbing unit comprises: a bottom platform fixed to the support; a top platform, carrying the cable drive, overlying the bottom platform but spaced therefrom; pivot means pivotably connecting the top platform about midway along its length to the bottom platform; and shock absorbing members, spaced from the pivot means, mounted between the top and bottom platforms.
  • 32. A boom unit as claimed in claim 1 wherein the front, bottom rollers are each mounted on a spindle with tapered bearings, one end of the spindle only mounted on the front mounting means.
  • 33. A boom unit as claimed in claim 4 wherein the front, bottom rollers are each mounted on a spindle with tapered bearings, one end of the spindle only mounted on the front mounting means; and wherein the rear, top rollers are each mounted on a spindle with tapered bearings, one end of the spindle only mounted on the rear mounting means.
  • 34. A boom unit as claimed in claim 13 wherein the front, bottom rollers are each mounted on a spindle with tapered bearings, one end of the spindle only mounted on the front mounting means.
  • 35. A boom unit as claimed in claim 14 wherein the front, bottom rollers are each mounted on a spindle with tapered bearings, one end of the spindle only mounted on the front mounting means; and wherein the rear, top rollers are each mounted on a spindle with tapered bearings, one end of the spindle only mounted on the rear mounting means.