Boot binding system

Information

  • Patent Grant
  • 6315318
  • Patent Number
    6,315,318
  • Date Filed
    Thursday, January 14, 1999
    25 years ago
  • Date Issued
    Tuesday, November 13, 2001
    22 years ago
Abstract
A boot binding system is shown for use especially on skiboards, having a binding plate, boot supports, bails, a lever, a resilient material, and a size adjustment locking mechanism. Boot supports and binding plate are complimentary shaped for slideable affixation to each, without requiring additional fasteners. A simple fastener locks the relative position of the boot support on the binding plate while also immobilizing any boot support motion. In the locked position, the fastener mates with counterbores in the binding plate's surface. The binding plate is rectangular in top view and its longitudinal edges have a chamfer, which complements a chamfer on the boot supports. The binding plate has mounting holes in its central region, which are used to affix the binding to a skiboard. Resilient material exists between the binding plate and the skiboard, thereby allowing the skiboard to flex more freely. The boot supports have slots to retain the bails. The lever also has a slot to accept a bail. The binding is simple to manufacture and assemble making it cost competitive for production. An alternate embodiment includes a version that eliminates the need for resilient material. A second alternate embodiment eliminates the central mount and mounts to the skiboard in the region of the boot supports.
Description




BACKGROUND—FIELD OF THE INVENTION




This invention relates to snow sport bindings, and is specifically an improved non-safety release binding, which affixes a boot to a skiboard, snowboard, ski, or snow sports equipment.




BACKGROUND—Discussion of Prior Art




Early ski bindings provided various mechanisms to affix and detach a boot to a ski. Such bindings would require the user to willfully attach and detach the boot from the ski before and after use and did not employ any type of safety release mechanism. Numerous injuries to skiers' legs forced the development of safety release ski bindings. Many of these injuries are attributable to the long length of the ski. Modern safety release ski bindings employ sophisticated mechanisms to ensure proper safety release of the skiers' boot and minimize the likelihood of injury.




The development of the snowboard has evidenced a different scenario in that the reduction of bodily injuries has not been correlated with safety release binding features. Hence, snowboard bindings are similar to early ski bindings in that they attach and detach the boot from the snowboard only when the user desires. Snowboard bindings do not employ a safety release mechanism to release the snowboarders boot while in use.




A skiboard is a type of snow ski, which is short, looks like a snowboard, and provides a sensation similar to that of inline skates. Skiboards tend to be less than 1.1 meters in length, and therefore do not present the same potential for injury, as do traditional longer skis. Consequently there is no substantial evidence for the case of employing safety release bindings on skiboards. Like snowboard bindings, skiboard bindings attach and detach the boot from the skiboard only when the user desires and do not employ a safety release mechanism to release the snowboarders boot while in use.




Snowboarders use either ‘hard-boots’ or ‘soft-boots’ depending on their preference while the majority of skiboarders use ‘hard-boots’. ‘Hard-boots’ include modem plastic shell ski boots and versions of them slightly modified for skiboard and snowboard specific use. This invention is a binding designed to affix ‘hard—boots’ to a skiboard, snowboard, or other snow sports equipment.




Much of the relevant prior art exists in the field of ‘plate’ snowboard bindings and skiboard bindings. Plate snowboard bindings and skiboard bindings attach hard shell boots to the snowboard or skiboard. Traditionally hard shell boots have a means to engage the binding at the boot's toe and heel. This usually is in the form of two lips, each existing at the boot's extent. The relative position of the two lips varies with the boot size. Hence the binding must be easily adjustable to engage various boot sizes. Another desirable feature of plate snowboard bindings is their ability to provide a rigid interface between the boot and skiboard or snowboard. A rigid interface provides the user with increased performance. Durability is a third desirable feature, which provides the user with reliable equipment. Skiboard binding and snowboard plate binding manufacturers have succeeded to varying degrees in terms of their implementation the above desirable qualities, namely ease of adjustment, rigidity, and durability.




The most popular mechanism used for binding size adjustment is a lead screw. Generally rotating the lead screw changes the position of a boot support relative to a binding plate. A bail is connected to the boot support and hence rotating the lead screw performs size adjustment. This is evidenced in the prior art and is widely employed in the industry. A disadvantage to an adjustment means comprising a lead screw is that the boot support must be affixed to the binding plate in a manner such that it can slide when the lead screw is turned. Hence, the boot support-binding plate connection must have dimensions and tolerances that prevent excessive friction. Such a connection inevitably prevents rigid holding of the boot support, allowing the boot support to move when in use. These movements, especially in the lateral direction, detract from the bindings overall performance because the bindings rigidity is reduced.




Another widely used adjustment means affixes the boot support and attached bail to the binding plate by a clamping means. The clamping means often comprises fastener(s), which are threaded into the binding plate, and when tightened, hold the boot support firmly against the binding plate. This type of clamping means must prevent all movement between the boot support and binding plate.




There are numerous examples of bindings that use such a clamping means. Many use two screws to affix the boot support to the binding plate, and this has numerous disadvantages. First, size adjustment requires removal of the screws, which lends itself to loss of the fastener. Second, two screws are required to properly prevent the boot support from movement, adding to user complexity and cost. Additionally, to accommodate the size range, the binding plate has many costly threaded holes, each of which contributes to the manufacturing cost. Lastly, the size adjustment increment is limited by the required spacing of the tapped holes.




A first skiboard binding once produced by Caron Alpine Technologies, Inc. is similar to the above binding in that it uses two fasteners and threaded holes, but additionally has mating teeth on the binding plate and boot support. While the teeth enable the quantity of threaded holes to be reduced and also simplify adjustment, this binding still shares most of the above disadvantages.




A second skiboard binding produced by Caron Alpine Technologies, Inc. has far fewer disadvantages. It replaces the threaded holes by a single fastener, nut, and slot arrangement in combination with mating teeth on the binding plate and boot support. This implementation overcomes all the aforementioned disadvantages. However, a disadvantage of this binding is the cost increase to add the mating teeth to the binding plate and boot support, although this cost does not make the total binding cost unreasonable.




As a variation to the aforementioned binding, another binding is similar in that the boot support is attached to the binding plate by a single fastener, nut, and slot arrangement. However, the primary difference is that the mating teeth of the aforementioned binding are replaced by two series of locating holes in the binding plate and two locating pins in the boot support. The cost of this implementation is a disadvantage due to the multiplicity of locating holes and the expense associated with the locating pins.




Additional prior art reveals a snowboard binding having boot supports slideably attached to a plate structure for size adjustment. The boot support is locked into a position along the plate by a part which functions like locating pin. The part is shaped such that the user can readily remove and insert the part without the use of tools. This provides the user with a simple adjustment means. This implementation has the same disadvantage evidenced in most lead screw based bindings, specifically that the part dimensions and tolerances needed for the binding plate and boot support to be slideable prevent rigid holding of the boot support. This allows the boot support to move when in use and thereby decreasing the bindings performance.




A final binding design affixes the boot support to the binding plate by two fasteners. The binding plate has teeth, which mate with a toothed lever cam attached to the boot support. To adjust the position of the boot support, one disengages the lever cam, slides the boot support to the desired position, and finally re-engages the lever cam. When the lever cam is disengaged, the boot support and fasteners are free to slide along slots in the binding plate. When the lever cam is engaged, the boot support and fasteners are not free to slide along the slots in the binding plate. A disadvantage to this implementation is the product's complexity and associated cost. Specifically, two fasteners are required per boot support, thereby requiring two slots in the binding plate, which all contribute to the manufacturing cost. Additionally, the lever cam and mating teeth in the binding plate contribute to the cost. Due to the complexity of the lever cam, plastic is the most likely candidate material for this part. This introduces concerns about part wear and durability.




Objects and Advantages




Accordingly, several objects and advantages of this invention are ease of use, low cost to manufacture, high performance, reliability and durability. Ease of use is derived by a central mount capability of the binding that affords the user simple installation and removal of the binding from the skiboard. Additionally, the central mount ensures the binding is compatible with a variety of skiboard brands. A single fastener adjustment allows for efficient adjustment to accommodate various boot sizes. In this disclosure adjustment fastener and size adjustment screw


501


are meant to be equivalent and interchangeable. The size adjustment process does not require removal of the fastener. A lever is used in conjunction with bails, which efficiently allows the user to affix or detach a boot.




The binding is cost effective to manufacture, thereby making it marketable. A boot support is attached to a binding plate by use of interlocking shapes, thereby eliminating the need for fasteners to perform this function. In this disclosure the terms boot support or bail block, and binding plate or platform are used interchangeably. Only a single fastener pair is required to lock the boot support in a size position, and this fastener pair is available as a standard off the shelf hardware item. The binding plate has only a single row of non-threaded counterbores with which the adjustment fastener engages. Counterbores are less costly to produce than threaded holes. Both the binding plate and boot support can be efficiently manufactured by a combination of aluminum extrusion and machining. Aluminum extrusion is in itself a very cost effective process, and the necessary machining to each part can be performed by a single load into a machining center, thereby further reducing cost. The combination of extrusion and machining can enhance cash flow associated with manufacturing by making small production runs with a short lead-time feasible. The means by which the boot size adjustment is implemented relaxes constraints on manufacturing tolerances. Bails are attached to boot supports by simple machined slots, which are efficient for assembly purposes. Overall, the bindings simplicity make it easy to assemble, which also contributes to cost effectiveness.




The binding's design lends itself well to be manufactured for high performance. A binding plate and boot supports manufactured from aluminum allow for superior structural properties, thereby offering the user increased rigidity, resulting in increased performance. A secondary benefit of a rigid binding plate is its ability to be centrally mounted to the skiboard, which has additional performance advantages. The boot size adjustment means solves the problem of the boot support having undesirable movement relative to the binding plate, especially lateral movement. The spacing of the counterbores used for size adjustment permits a relatively fine boot size adjustment, which provides the user with an improved connection to the skiboard.




The binding's inherent design makes it suitable for manufacture from materials that exhibit superior structural properties. Such materials tend to be reliable, durable, and resistant to wear.




Other objects and advantages are related to the flexing of the skiboard. When the skiboard flexes due to turning and terrain, the resilient material compresses, thereby allowing the skiboard to flex more freely than if the binding plate were mounted directly to the skiboard. Furthermore, because the binding plate is substantially rigid, its central mount allows for less restricted flex of the skiboard. The resilient material also dampens some of the unwanted vibrations that would otherwise be transmitted through the binding to the user. Additionally, an alternate binding plate with tapered ends allows the skiboard to flex freely without the use of a resilient material. This has the potential advantage of reduced cost, assuming that production volumes are sufficiently large to justify manufacture of the binding plate.




Additional objects and advantages include a unique friction supported heel bail, a cost effective lever and toe bail assembly, a mounting capability that allows the binding to be compatible with skiboards that are designed for ski screw mounting. The boot size adjustment means could also be utilized on snowboard bindings.




Further objects and advantages of my invention will become apparent from a consideration of the drawings and ensuing description.











DESCRIPTION OF DRAWINGS





FIG. 1

shows a first embodiment exploded view of a binding and a skiboard.





FIG. 2

shows a top view of a first embodiment platform.





FIG. 3

shows a cross section end view along line B—B from

FIG. 2

of a first embodiment platform.





FIG. 4

shows an end view of a bail block.





FIG. 5

shows top view of a bail block.





FIG. 6

shows a side view of a bail block.





FIG. 7

shows an end view of a platform and bail block in an adjustment state.





FIG. 8

shows an end view of a platform and bail block in a locked state.





FIG. 9

shows an adjustment screw or fastener and nut.





FIG. 10

shows a platform top surface view of size adjustment countersinks.





FIG. 11

shows a side view of a boot engaged in the binding.





FIG. 12

shows a second embodiment of a platform end view and bail block in an adjustment state.





FIG. 13

shows a second embodiment of a platform end view and bail block in a locked state.





FIG. 14

shows a side view of a third embodiment platform.





FIG. 15

shows an end view of a third embodiment platform.





FIG. 16

shows a top view of a mounting plate.





FIG. 17

shows an end view of a mounting plate.











DESCRIPTION OF PREFERRED EMBODIMENT




Overview




Embodiments for a binding which retains a boot


601


to a skiboard


3


are given. A first binding embodiment retains a boot


601


to a skiboard


3


. A skiboard


3


is generally a short version of a traditional ski, for use on snow, and usually under 110 cm in length. A typical length for a skiboard is 80-100 cm. The length limitation results from the fact that the binding types used on skiboards are generally not safety release bindings, meaning they do not release during use to reduce the risk of injury. A skiboard


3


is highly maneuverable, lightweight, and provides the user with a sensation analogous to that experienced from in-line skates and skiing. Some modem skiboards have a symmetrical twin tipped design. Skiboarding is a new sport. Recently the number of manufacturers of skiboards has dramatically increased. It should be noted that the binding of this invention can easily be modified for use on a snowboard.




In some cases a skiboard has skiboard mounting holes


9




a,b,c,d


which facilitate affixation of a binding to it by use of a machine screw. In other cases a skiboard is custom drilled to accept binding fasteners. Such fasteners are similar to self-tapping ski screws. Similarly a boot


601


generally has a boot sole


615


which facilitates it's affixation to a binding.




This invention is not limited to the embodiments given in this disclosure. Thus the scope of the invention should be determined by the claims and their legal equivalents, rather than by the examples given.




DETAILED DESCRIPTION




General





FIG. 1

shows a skiboard


3


comprising four skiboard mounting holes


9




a


,


9




b


,


9




c


,


9




d


. Skiboard mounting holes


9




a


,


9




b


,


9




c


,


9




d


often contain 6 mm diameter×1 mm pitch stainless steel threaded inserts of the type commonly used in the snowboard industry. Additional sizes of inserts and fasteners can be utilized. While four skiboard mounting holes


9




a


,


9




b


,


9




c


,


9




d


are depicted in FIG.


1


and are the preferred number, fewer or more mounting holes will suffice.




As shown in

FIG. 1

a platform


201


mounts to skiboard


3


. A resilient material


101


is between to skiboard


3


and platform


201


. A bail block


421




b


is joined to platform


201


in platform region


215




b


and holds secure rotary heel bail


351


which in turn holds secure a boot heel lip


607


, as shown in FIG.


11


. Similarly, a bail block


421




a


is joined to platform


201


in platform adjustment region


215




a


and holds secure a toe bail


331


, as shown in

FIG. 11. A

lever


451


is also attached to toe bail


331


and is used to secure boot toe lip


609


.




A lever


451


is used to clamp boot toe lip


609


and a heel bail, specifically referred to as a rotary heel bail


351


, is used to clamp boot heel lip


607


. It should be noted that with slight modifications lever


451


could be used to clamp boot heel lip


607


. Similarly, with slight modification rotary heel bail


351


could be used to clamp boot toe lip


609


.




Resilient Material




As shown in

FIGS. 1 and 11

a resilient material


101


rests between skiboard


3


and platform


201


. Resilient material


101


comprises resilient material screw holes


103




a


,


103




b


,


103




c


,


103




d


positioned to match the position of skiboard mounting holes


9




a


,


9




b


,


9




c


,


9




d


. Resilient material is sized to the approximate diameter of platform


201


. The extent or length of resilient material


101


is determined by the position of a resilient material end


109




a


and a resilient material end


109




b


.

FIG. 11

clearly depicts resilient material ends


109




a,b


extending approximately to the platform ends


213




a,b


. While the extent of resilient material ends


109




a,b


can vary, in the preferred embodiment they extend from one third to full length of platform


201


. Resilient material


101


exhibits the properties of an elastomer with a durometer in the range from 50 to 90. However, the composition of resilient material


101


is not limited to elastomers. In the preferred embodiment, resilient material


101


has thickness ranging from 3 millimeters to 12 millimeters. The amount of resilience could vary with the position under platform


201


, thereby allowing for varying compressibility in different locations. Resilient material


101


is not limited to the perimeter shape as set forth in

FIG. 1

, and could take on a different shape dependent upon the desired compression properties along its length.




Platform





FIG. 2

shows a platform


201


having two platform ends


213




a,b


and a platform central region


217


therebetween. A skiboard longitudinal axis


5


coincides with the platform's longitudinal axis when platform


201


is mounted to skiboard


3


. Similarly a skiboard transverse axis


7


, perpendicular to skiboard longitudinal axis


5


and in the same plane as the skiboard, coincides with the platform's transverse axis when platform


201


is mounted to skiboard


3


. As shown in

FIGS. 1 and 2

a platform size adjustment region


215




a,b


is located near each platform end


213




a,b


. Platform


201


has a platform top surface


219


and a platform bottom surface


221


. Platform top surface


219


has platform size adjustment countersink


207




a,b


.

FIG. 10

shows a platform size adjustment countersink edge


209




a,b


at its intersection with platform top surface


219


. The drill centers in forming adjustment countersink


207




a,b


are usually in the range of 1 to 4 mm apart. Optimally the spacing of the drill centers is in the range of 1.5 mm to 3 mm. The spacing of the centers is less than the diameter of the drill tool, and hence the material removal areas overlap.




As shown in

FIGS. 1 and 2

platform


201


has four-platform screw holes


203




a


,


203




b


,


203




c


,


203




d


located in platform central region


217


. Each platform screw hole is positioned to align with resilient material screw holes


103




a


,


103




b


,


103




c


,


103




d


and skiboard mounting holes


9




a


,


9




b


,


9




c


,


9




d


. Each platform screw hole


203




a


,


203




b


,


203




c


,


203




d


has a respective platform screw hole counter bore


205




a


,


205




b


,


205




c


,


205




d.






Platform screw holes


203




a


,


203




b


,


203




c


,


203




d


are located in platform central region


217


. Four platform screw holes


203




a


,


203




b


,


203




c


,


203




d


centrally located in platform


201


offer a high performance, durable, and cost effective means to secure platform


201


to skiboard


3


. In the preferred embodiment, platform screw holes


203




a


,


203




b


,


203




c


,


203




d


are located at the comers of a rectangle ranging in dimensions from 40 mm×40 mm to 120 mm×60 mm.




In the preferred embodiment platform


201


is constructed from 7075-T6 aluminum. This material offers sufficient strength at an acceptable weight and is readily available. In the preferred embodiment the overall dimensions of aluminum platform


201


range from 180 mm long×45 mm wide×6.3 mm thick to 280 mm long×80 mm wide×12.7 mm thick. Optimum platform dimensions for aluminum construction are approximately 260 mm long×55 mm wide×7 mm thick. This size accommodates most boot sizes, provides adequate stiffness in its longitudinal direction, and is lightweight. Other aluminum alloys may be used to fabricate platform


201


. The dimensions of platform


201


are determined in part by the alloy used so that design criterion is met. Processes to shape platform


201


from aluminum include but are not limited to machining, extrusion, molding, casting, or a combination thereof.




Alternatively platform


201


may be fabricated from other materials such as thermoplastics, reinforced thermoplastics, carbon fiber, Kevlar, and titanium. If these materials are used the optimum dimensions of platform


201


will vary from those of aluminum.




Platform size adjustment countersinks


207




a,b


are located in platform adjustment region


215




a,b


respectively of platform


201


. The extent of platform adjustment region


215




a,b


is determined by the range of boot sizes that must be accommodated. The optimum length of platform adjustment region


215




a,b


has been determined to be from 35 mm to 65 mm long. The depth and angle of platform size adjustment countersink


207




a,b


is determined by the dimensions of a size adjustment screw


501




a


and


501




b.






A platform angled edge


211




a,b


extends along platform


201


approximately parallel to it's longitudinal axis, also approximately parallel to skiboard longitudinal axis


5


when platform


201


is mounted to skiboard


3


. Platform angled edge


211




a,b


is shown in FIG.


3


.

FIG. 3

shows a platform edge angle


223


(alpha). Platform angled edge


211




a,b


is measured between platform bottom surface


221


and platform angled edge


211




a,b


. A general range for platform edge angle


223


is between 30 and 60 degrees. The actual shape detail of platform angled edge


211




a,b


is not limited to a linear chamfer, but can also include a curve or a combination of curves. By using a variety of shapes the necessary function can be achieved.




Toe Bail, Lever, and Lever Screw—Assembly




As shown in

FIGS. 1 and 11

toe bail


331


has a toe bail first axle section


321




a,b


connected to a toe bail radius section


323


. Toe bail radius section


323


joins a toe bail second axle section


325


. A toe bail gap


327


separates two toe bail ends


329


. Alternatively, toe bail gap


327


can be eliminated if toe bail ends


329


are welded. Possible materials to manufacture toe bail


331


include stainless steel, spring hardened stainless steel, titanium, and steel. The material of preference is stainless steel. If stainless steel is used in a non-hardened form, an optimum wire diameter range is approximately 5 mm to 8 mm. Such bails are considered wireforms and are usually made in four-slide machines.




As shown in

FIGS. 1 and 11

a lever


451


has a lever bail slot


461


. Toe bail second axle section


325


coexists after assembly in lever bail slot


461


. One end of lever


451


has a lever scallop


463


finished with a lever second rounded end


465


. The opposite end has a lever finger tab


455


finished with a lever first rounded end


457


. A lever adjustment screw hole


453


is located between lever finger tab


455


and lever bail slot


461


. To assemble toe bail


331


to lever


451


, one places toe bail second axle section


325


into lever bail slot


461


. A lever tab cover


459


, having a lever tab cover hole


460


, is positioned over toe bail second axle section


325


and lever bail slot


461


. Lever


451


has a lever tab hole


475


and a lever cover screw


473


is used to affix lever tab cover


459


to lever


451


. Materials to manufacture lever


451


include, but are not limited to, aluminum, thermoplastics, reinforced thermoplastics, carbon fiber, Kevlar, and titanium. The preferred material to manufacture lever tab cover


459


is stainless steel sheet metal.




A lever adjustment screw


471


is threaded into a lever adjustment screw hole


453


. The preferred material for lever adjustment screw


471


is stainless steel. A reasonable size is 8 mm by 25 mm.




Bail Block




A bail block


421




a,b


affixes to platform size adjustment region


215




a,b


. Bail block


421




a,b


has a bail block top surface


437


, shown in

FIGS. 4

,


7


and


8


, which contacts boot


601


when boot


601


is engaged in the binding. Bail block sides


435




a,b


and bail block ends


433




a,b


limit the extent of bail block


421




a,b


. A bail block platform cavity


427


,

FIG. 4

, is approximately sized to mate with platform size adjustment region


215




a,b


. Bail block platform cavity


427


generally is formed by a bail block platform cavity edge


428


and a bail block angled edge


425




a,b


, FIG.


4


. Bail block platform cavity


427


is slightly larger than a cross section of platform size adjustment region


215




a,b


, thereby avoiding an interference fit and allowing for bail block


421




a,b


to slide on platform


201


. A bail block bail cavity


431




a,b


, shown in

FIG. 6

, has a trough like shape and retains rotary heel bail axle section


355




a,b


,

FIG. 1

, or toe bail first axle section


321




a,b


, FIG.


1


. Bail block bail cavity


431




a,b


,

FIG. 6

, has a bail block bail cavity wall


439


. A bail block base edge


441




a,b


is opposite bail block top surface


437


. A bail block chamfer edge


443




a,b


connects bail block sides


435




a,b


to bail block base edge


441




a,b


. A bail block nut cavity


429


extends from bail block platform cavity edge


428


toward bail block top surface


437


. Bail block nut cavity


429


is sized to accept size adjustment nut


151




a,b


. A bail block bore


423


provides a passage from bail block top surface


437


to bail block nut cavity


429


.




It should be noted that the details of bail block platform cavity


427


are not limited to the embodiment disclosed. The important feature is that there exists a means to slideably affix bail block


421




a,b


to platform


201


.




Additionally, bail block nut cavity


429


could be eliminated if bail block bore


423


was a through hole with internal threads sized to mate with size adjustment screw


501




a,b


. Materials to manufacture bail block


421




a,b


include, but are not limited to, aluminum, thermoplastics, reinforced thermoplastics, carbon fiber, Kevlar, and titanium.




Rotary Heel Bail




As shown in

FIGS. 1 and 11

a rotary heel bail


351


has a rotary heel bail rounded section


353


. Rotary heel bail rounded section


353


is joined to a rotary heel bail sloped section


357


. Rotary heel bail sloped section


357


is joined to a rotary heel bail axle section


355




a,b


. Rotary heel bail axle section


355




a,b


is intentionally left out of alignment by a slight amount so that friction is generated when it is inserted into bail block bail cavity


431




b


. The friction normally prevents the bail from falling when a boot is inserted. Rotary heel bail axial section


355


has in its approximate center two rotary heel bail ends


359


. Rotary heel bail ends


359


are separated by a rotary heel bail gap


361


. Possible materials to manufacture rotary heel bail


351


include stainless steel, spring hardened stainless steel, titanium, and steel. The material of preference is stainless steel. If stainless steel is used in a non-hardened form, an optimum wire diameter range is approximately 5 mm to 8 mm. Such bails are considered wireforms and are made in four-slide machines.




Other Fasteners




As shown in

FIGS. 1 and 9

, a size adjustment screw


501




a,b


has a size adjustment screw thread


503


. Size adjustment screw


501




a,b


has a size adjustment screw tool interface


505


and a size adjustment screw cone point


507


. A size adjustment nut


151




a,b


has a size adjustment nut thread


153


sized to mate with nut


501




a,b


. Size adjustment nut


151




a,b


has six side adjustment nut flats


155


. Four mounting screws


251




a,b,c,d


are sized to engage skiboard mounting holes


9




a


,


9




b


,


9




c


,


9




d


. Stainless steel is the preferred material for these fasteners.




Boot




As shown in

FIG. 11

, a boot


601


is comprised of a boot sole


615


. Boot sole


615


is comprised of a boot heel sole


603


and a boot toe sole


605


. Boot heel sole


603


has a boot heel lip


607


and a boot heel support zone


611


. Boot toe sole


605


has a boot toe lip


609


and a boot toe support zone


613


.




Overall Assembly




To assemble the binding, resilient material


101


is placed onto skiboard


3


so that resilient material screw holes


103




a


,


103




b


,


103




c


,


103




d


are aligned with skiboard mounting holes


9




a


,


9




b


,


9




c


,


9




d


as shown in Figure one. Then platform


201


is placed on top of resilient material


101


. Mounting screws


251




a,b,c,d


are used to retain platform


201


and resilient material


101


to skiboard


3


by inserting them through platform screw holes


203




a


,


203




b


,


203




c


,


203




d


and resilient material screw holes


103




a


,


103




b


,


103




c


,


103




d


and securing them into skiboard mounting holes


9




a


,


9




b


,


9




c


,


9




d


. Size adjustment nut


151




a,b


is then placed into bail block nut cavity


429


. Toe bail first axle section


321




a,b


and rotary heel bail axle section


355




a,b


are then each placed into a respective bail block bail cavity


431




a,b


. Bail blocks


421




a,b


, in conjunction with size adjustment nut


151




a,b


, toe bail


331


, and rotary heel bail


351


are then slid onto platform size adjustment region


215




a,b


. Size adjustment screw


501




a,b


then placed through bail block bore


423


and threaded into size adjustment nut


151




a,b.






Operation of Preferred Embodiment




Adjustment Mechanism Operation





FIGS. 7 and 8

show two states of the boot size adjustment mechanism. In

FIG. 7

size adjustment screw


501




a,b


is raised slightly, so that an adjustment gap


445




a,b


can be formed and bail block


421




a,b


can slide on platform


201


for boot size adjustment. The ability for adjustment gap


445




a,b


to exist relies on the slightly oversize dimension of bail block platform cavity


427


,

FIG. 4

, relative to platform


201


. In

FIG. 8

size adjustment screw


501




a,b


is lowered into an interference condition with platform size adjustment countersink


207




a,b


, thereby creating a locked state. In the locked state adjustment gap


445




a,b


vanishes since platform angled edges


211




a,b


are in contact with bail block angled edge


425




a,b


. Alternatively, in the locked state a lock down gap


447


is formed between bail block platform edge


428


and platform top surface


219


. It is worthwhile to note that in the locked state bail block


421




a,b


and platform


201


are attached so that there is minimal possibility for relative motion there between in any direction. Specifically, there is little possibility for bail block


421




a,b


to slide on platform


201


in the longitudinal direction and there is little possibility for bail block


421




a,b


to rotate about the longitudinal axis of platform


201


.




Binding Adjustment and Use




To adjust and use the binding, size adjustment screw


501




a,b


is first turned to a raised adjustment state, FIG.


7


. Bail blocks


421




a,b


are then slid to a position that clamps the boot


601


, FIG.


11


. Then size adjustment screw


501




a,b


is then turned to a lowered locked state. In a locked state size adjustment screw cone point


507


has an interference fit with platform size adjustment countersink


207




a,b


, FIG.


8


. Boot heel lip


607


is then placed in rotary heel bail rounded section


353


. Lever scallop


463


and lever second rounded end


465


are then placed on boot toe lip


607


, and, if adjusted properly to the boot size, lever


451


is pivoted past a dead center position toward boot


601


. Lever adjustment screw


471


is then turned to ensure boot


601


is under sufficient tension. If the boot size adjustment were wrong, one would merely loosen size adjustment screw


501




a,b


and move the appropriate block-bail assembly to a new position, then re-tighten the size adjustment screw


501




a,b


. During this operation of boot size adjustment, note that no fasteners are removed from the binding. Rather, this design only requires loosening and tightening of fasteners. Due to this fact, neither toe bail


331


nor rotary heel bail


351


becomes separated from the binding during adjustment. Last, the user wears a boot


601


on each leg. Then, a skiboard and binding are attached to each boot, and the user can slide on snow for recreation, competition, or exercise.




Central Mount and Resilient Material




Platform


201


is centrally mounted to skiboard


3


. Resilient material


101


, being located between platform


201


and skiboard


3


, in combination with the central mount enables the skiboard to flex with reduced influence of platform


201


and the binding in general. Additionally, resilient material


101


dampens unwanted vibration in skiboard


3


that would otherwise be transmitted to the user.




Description and Operation—Alternative Embodiments




Rectangular Platform and Rectangular Bail Block Embodiment





FIGS. 12 and 13

show a rectangular platform


750


having a rectangular platform bottom


752


, rectangular platform edges


754




a,b


, and a rectangular platform top


756


. A rectangular bail block


774


has a rectangular bail block top


772


generally in contact with boot


601


. A rectangular bail block outer edge


770




a,b


limits the extent of rectangular bail block


774


. A rectangular bail block bottom wall thickness


768




a,b


is opposite rectangular bail block top


772


. Rectangular bail block recessed walls


766




a,b


approximately face each other. A rectangular bail block recessed bottom


764




a,b


opposes rectangular platform bottom


752


. A rectangular bail block recessed edge


762




a,b


is adjacent to rectangular platform edges


754




a,b


. A rectangular bail block recessed inner


760


is opposite rectangular platform top


756


. As shown in

FIG. 13

, rectangular platform


750


and rectangular bail block


774


are sized such that a rectangular lock down gap


776


exists when rectangular bail block


774


is in a locked state. The manufacture method and materials could be the same as mentioned for the preferred embodiment. This embodiment is intended to show that various structures are equivalents in terms of the functioning of the boot size adjustment mechanism. Specifically, a multitude of matching shapes could be used to perform the adjustment and lock down function.




Alternate Platform





FIGS. 14 and 15

show an alternate platform


800


. Alternate platform


800


has an alternate platform first taper


802


and an alternate platform second taper


804


. Alternate platform first taper


802


and alternate platform second taper


804


are generally not in contact with skiboard


3


when skiboard


3


is in a non-flexed rest state. An alternate platform contact zone


806


is adjacent to skiboard


3


and exists between alternate platform first taper


802


and alternate platform second taper


804


. Alternate platform contact zone


806


could extend in the longitudinal direction of alternate platform


800


in the range of twenty to ninety percent of the total length of alternate platform


800


. A typical extent would be twenty-five to fifty percent. An alternate platform first top zone


808


and an alternate platform second top zone


810


are separated by an alternate platform central top zone


812


. Alternate platform central top zone


812


is approximately opposite alternate platform contact zone


806


. Mounting screws


251


attach alternate platform


800


to skiboard


3


in alternate platform contact zone


806


. An alternate platform first angled edge


814


and an alternate platform second angled edge


816


are shown in FIG.


15


. Alternate platform first angled edge


814


and alternate platform second angled edge


816


are intended to perform the function of retaining bail block


421


. This embodiment allows a lesser-inhibited flex of the skiboard under the platform and eliminates the resilient material. This embodiment offers modified performance and more than likely would require a molding or casting process to manufacture. Materials to manufacture alternate platform


800


include, but are not limited to, aluminum, thermoplastics, reinforced thermoplastics, carbon fiber, Kevlar, and titanium.




Mounting Plates





FIGS. 16 and 17

show a mounting plate


700


having a mounting plate top surface


715


and a mounting plate bottom surface


717


. The longitudinal extent of mounting plate


700


is limited by a mounting plate end


713




a,b


. The transverse extent of mounting plate


700


is limited by a mounting plate angled edge


711




a,b


. Mounting plate top surface


715


and a mounting plate bottom surface


717


share a mounting plate screw hole


703




a,b,c,d


. Mounting plate top surface


715


also has a mounting plate hole counter bore


705




a,b,c,d


and mounting plate adjustment counterbores


707


. In this embodiment mounting plate


700


served the same function as platform


201


with the exception that mounting plate


700


interfaces with a single bail block


421


, is shorter in longitudinal extent than platform


201


, and mounts to skiboard


3


via mounting plate screw holes


703




a,b,c,d


. Hence, one binding would use two mounting plates


700


. The manufacture of mounting plate


700


is analogous that of platform


201


. This embodiment offers a means so that the binding can be mounted to a skiboard not designed for central mounting. Additionally, some users may prefer this embodiment.




CONCLUSION, RAMIFICATIONS, AND SCOPE OF INVENTION




Thus the reader will see that the binding invention is easy to use, has a low manufacture cost, offers high performance to the user, and is durable. The interlocking designs of the binding plate and boot support enable a simple, rigid, and durable adjustment mechanism. The preferred embodiment of the binding plate and boot support shows that can be manufactured by efficient means as already noted. The central mount of the binding plate and resilient material enhance the true flex of the skiboard as well as absorb vibration, providing the user with a high performance product.




While my above description contains many specificities, these should not be construed as limitations on the scope of the invention, but rather as exemplification of one preferred embodiment thereof. Many other variations are possible. For example the shape of the binding plate in

FIG. 2

need not be a rectangle. It could widen in the is area of the central mount, and while more costly to manufacture, it would still function. Similarly, while the most cost-effective implementation of the adjustment means is done with a single fastener, a dual or multiple fastener implementation would also function. Additionally, the shape of size adjustment screw


501


was given as a cone point. While this fastener is readily available and sufficient, other shapes may also suffice, such as a half sphere. A half sphere pointed fastener would also require a spherical counterbore in platform


201


. The alternate ramification shown in

FIG. 12 and 13

gives another example of an embodiment. There is a multitude of detailed shapes that would interlock to serve the function. As another example, size adjustment nut


151




a,b


could be eliminated and replaced by threads tapped into bail block


421


. While aluminum and stainless steel are given as the preferred the materials for construction, sufficient production volume may show that other materials such as thermoplastics are more cost effective. Another example is the reversal of lever


451


so that it grips the heel of the boot, rather than the toe. Another example is the elimination of one or more of the bails, their replacement being a step in mechanism.




Accordingly, the scope of the invention should be determined not by the embodiments illustrated, but by the appended claims and their legal equivalents.




LIST OF REFERENCE NUMERALS






3


Skiboard






5


Skiboard Longitudinal Axis






7


Skiboard Transverse Axis






9




a,b,c,d


Skiboard Mounting Holes






101


Resilient Material






103




a,b,c,d


Resilient Material Screw Holes






109




a,b


Resilient Material End






151




a,b


Size Adjustment Nut






153


Size Adjustment Nut Thread






155


Size Adjustment Nut Flats






201


Platform






203




a,b,c,d


Platform Screw Holes






205




a,b,c,d


Platform Screw Hole Counter Bore






207




a,b


Platform Size Adjustment Countersink






209


Platform Size Adjustment Countersink Edge






211




a,b


Platform Angled Edge






213




a,b


Platform End






215




a,b


Platform Size Adjustment Region






217


Platform Central Region






219


Plarform Top Surface






221


Platform Bottom Surface






223


Platform Edge Angle






251




a,b,c,d


Mounting Screws






331


Toe Bail






321




a,b


Toe Bail First Axle Section






323


Toe Bail Radius Section






325


Toe Bail Second Axle Section






327


Toe Bail Gap






351


Rotary Heel Bail






353


Rotary Heel Bail Rounded Section






355




a,b


Rotary Heel Bail Axle Section






357


Rotary Heel Bail Sloped Section






359


Rotary Heel Bail End






361


Rotary Heel Bail Gap






421




a,b


Bail Block






423


Bail Block Bore






425




a,b


Bail Block Angled Edge






427


Bail Block Platform Cavity






428


Bail Block Platform Cavity Edge






429


Bail Block Nut Cavity






431




a,b


Bail Block Bail Cavity






433




a,b


Bail Block Ends






435




a,b


Bail Block Sides






437


Bail Block Top Surface






439


Bail Block Bail Cavity Wall






441




a,b


Bail Block Base Edge






443




a,b


Bail Block Chain Edge






445




a,b


Adjustment Gap






447


Lock Down Gap






451


Lever






453


Lever Adjustment Screw Hole






455


Lever Finger Tab






457


Lever First Rounded End






459


Lever Tab Cover






460


Lever Tab Cover Hole






461


Lever Bail Slot






463


Lever Scallop






465


Lever Second Rounded End






471


Lever Adjustment Screw






473


Lever Cover Screw






475


Lever Tab Hole






501




a,b


Size Adjustment Screw






503


Size Adjustment Screw Thread






505


Size Adjustment Screw Tool Interface






507


Size Adjustment Screw Cone Point






601


Boot






603


Boot Heel Sole






605


Boot Toe Sole






607


Boot Heel Lip






609


Boot Toe Lip






611


Boot Heel Support Zone






613


Boot Toe Support Zone






615


Boot Sole






700


Mounting Plate






703




a,b,c,d


Mounting Plate Screw Holes






705




a,b,c,d


Mounting Plate Hole Counter Bore






707


Mounting Plate Adjustment Counterbores






711




a,b


Mounting Plate Angled Edge






713




a,b


Mounting Plate End






715


Mounting Plate Top Surface






717


Mounting Plate Top Surface






750


Rectangular Platform Cross Section






752


Rectangular Platform Cross Section Bottom






754




a,b


Rectangular Platform Cross Section Edge






756


Rectangular Platform Cross Section Top






760


Rectangular Bail Block Recessed Inner






762




a,b


Rectangular Bail Block Recessed Edge






764




a,b


Rectangular Bail Block Recessed Bottom






766




a,b


Rectangular Bail Block Recessed Wall






768




a,b


Rectangular Bail Block Bottom Wall Thickness






770




a,b


Rectangular Bail Block Outer Edge






772


Rectangular Bail Block Top






774


Rectangular Bail Block






776


Rectangular Lock Down Gap






777




a,b


Rectangular Adjustment Gap






800


Alternate Platform






802


Alternate Platform First Taper






804


Alternate Platform Second Taper






806


Alternate Platform Contact Zone






808


Alternate Platform First Top Zone






810


Alternate Platform Second Top Zone






812


Alternate Platform Central Top Zone






814


Alternate Platform First Angled Edge






816


Alternate Platform Second Angled Edge



Claims
  • 1. A binding for attaching a boot to a ski comprising:a rigid platform having a body extending along a longitudinal axis, the platform having multiple indents along its upper surface parallel to the longitudinal axis; platform mounts for mounting the platform to the ski in a fixed longitudinal orientation; first and second blocks, each having lower side arms adapted to extend about lateral side walls of the platform for interlocking with the side walls, such that the blocks and platform interlock in a vertical direction and are slidable relative to each other along the longitudinal axis; block positioning means including a retractable feature extending into at least one of the indents for fixing the first and second blocks to the platform at respective positions along the longitudinal axis; and boot attachment means mounted to the first and second blocks respectively for receiving a boot.
  • 2. The binding of claim 1 wherein the platform mounts are exclusively in an interior region of said body.
  • 3. The binding of claim 1 wherein the ends of the rigid platform are tapered to allow for flexure in the ski.
  • 4. The binding of claim 1 further comprising a cushion for mounting between the platform and the ski to allow for flexure in the ski.
  • 5. The binding of claim 1 wherein an inner surface of the arms of the first and second blocks are tapered inwardly, and wherein the lateral side walls of the platform are tapered outwardly, such that the blocks and platform interlock in a vertical direction and are slideable along the longitudinal axis.
  • 6. The binding of claim 1 wherein an inner surface of the arms of the first and second blocks extend vertically and include a horizontal lip for communicating with the lateral side walls of the platform, such that the blocks and platform interlock in a vertical direction and are slideable along the longitudinal axis.
  • 7. The binding of claim 1 wherein the retractable feature is predominantly cylindrical in shape.
  • 8. The binding of claim 1 wherein the retractable feature comprises a threaded fastener.
  • 9. The binding of claim 1 wherein each of the first and second blocks include a hole, a nut recess, and a nut positioned in the recess in alignment with the hole, and wherein the retractable feature comprises a threaded fastener which, when tightened in the nut, urges the block arms against the platform body, to fix the block longitudinally with respect to the platform.
  • 10. The binding of claim 9 wherein the multiple indents comprise indexed dimples at predetermined intervals and wherein the threaded fastener mates with the dimples to ensure an indexed positional relationship between the block and platform.
  • 11. The binding of claim 9 wherein the threaded fastener, when tightened, is under compression between the block and the platform.
  • 12. The binding of claim 1 wherein the platform mounts comprise a plurality of platform mount holes through the platform body and a plurality of platform mount screws passing through the holes for fixing the platform to the ski.
  • 13. The binding of claim 1 wherein the retractable feature is comprised of at least one curved surface.
  • 14. The binding of claim 13 wherein the retractable feature rotates during retraction.
  • 15. The binding of claim 14 wherein the retractable feature also comprises at least one shaped protrusion for extending into at least one of the indents for fixing the first and second blocks to the platform at respective positions along the longitudinal axis.
  • 16. A binding for attaching a boot to a ski comprising:a rigid platform having a body extending along a longitudinal axis; platform mounts for mounting the platform to the ski in a fixed longitudinal orientation; first and second blocks, each having lower side arms adapted to extend about lateral side walls of the platform for interlocking with the side walls, such that the blocks and platform interlock in a vertical direction and are slidable relative to each other along the longitudinal axis; block positioning means including a retractable feature for fixing the first and second blocks to the platform at respective positions along the longitudinal axis, wherein each respective retractable feature, when tightened, is under compression between the block and an upper surface of the platform body; and boot attachment means mounted to the first and second blocks respectively for receiving a boot.
  • 17. The binding of claim 16 wherein the platform mounts are exclusively in an interior region of said body.
  • 18. The binding of claim 16 wherein the platform includes multiple indents along its upper surface parallel to the longitudinal axis, and wherein the retractable feature extends into at least one of the indents.
  • 19. The binding of claim 16 wherein the retractable feature comprises a threaded fastener.
  • 20. The binding of claim 16 wherein the multiple indents comprise indexed dimples at predetermined intervals and wherein the retractable feature mates with the dimples to ensure an indexed positional relationship between the block and platform.
  • 21. The binding of claim 16 wherein each of the first and second blocks include a hole, a nut recess, and a nut positioned in the recess in alignment with the hole, and wherein the retractable feature comprises a threaded fastener which, when tightened in the nut, urges the block arms against the platform body, to fix the block longitudinally with respect to the platform.
  • 22. The binding of claim 16 wherein an inner surface of the arms of the first and second blocks are tapered inwardly, and wherein the lateral side walls of the platform are tapered outwardly, such that the blocks and platform interlock in a vertical direction and are slideable along the longitudinal axis.
  • 23. The binding of claim 16 wherein an inner surface of the arms of the first and second blocks extend vertically and include a horizontal lip for communicating with the lateral side walls of the platform, such that the blocks and platform interlock in a vertical direction and are slideable along the longitudinal axis.
BACKGROUND—CROSS-REFERENCES TO RELATED APPLICATIONS

This application claims the benefit of US provisional patent application 60/071,340, filed Jan. 14, 1998.

US Referenced Citations (9)
Number Name Date Kind
3790186 Kanno Feb 1974
4022491 Powell May 1977
4067593 Earl Jan 1978
4141570 Sudmeier Feb 1979
5044654 Meyer Sep 1991
5344179 Fritschi Sep 1994
5480175 Astier et al. Jan 1996
5730457 Couderc et al. Mar 1998
5741023 Schiele et al. Apr 1998
Foreign Referenced Citations (3)
Number Date Country
678278 Dec 1978 CH
WO9425125 Nov 1994 WO
WO9520423 Aug 1995 WO
Non-Patent Literature Citations (1)
Entry
Fritschie Catalog; Model '95 Diamond Teeny.
Provisional Applications (1)
Number Date Country
60/071340 Jan 1998 US