This is a nationalization of PCT/JP2004/013518 filed 16 Sep. 2004 and published in Japanese.
The present invention relates to a boot for protecting a movable mechanism part and, in particular, to a universal joint boot for protecting the movable mechanism part of a universal joint in automobiles and industrial machines.
Among conventional boots of this kind is a boot that includes a freely extendable and contractible bellows part, a large-diameter ring-shaped mounting part formed at one end in the axial direction of this bellows part, and a small-diameter ring-shaped mounting part formed at the other end in the axial direction, and is molded by blowing a material such as thermoplastic elastomer.
In the boot of this kind, the large-diameter mounting part is tightly fixed by one clamp on the outer peripheral surface of a shaft side end of one member of two members that can move relatively to each other and the small-diameter mounting part is tightly fixed by another clamp on the outer peripheral surface of a shaft of the other member.
With this, the bellows part can be flexibly deformed with the relative movement of the two members to prevent foreign matters from entering a movable mechanism part between the two members from outside and to prevent lubricating grease or the like filled in the movable mechanism part from leaking outside.
To be specific, there has been known a boot that is used for protecting a constant-velocity joint used for transmitting the driving force of an automobile. In the constant-velocity joint like this, the outside shape of the fixed part of a joint cup where the boot is fixed is not cylindrical but may be formed in the shape of a tripod that has three curved depressions. In this case, the inner periphery of the fixing part of the boot is formed in the shape of a tripod in accordance with the shape of the outer periphery of the fixing part of the cup and the outer periphery of the fixing part of the boot is formed in the shape of a cylinder. The outer periphery of the fixing part of the boot is fastened by a band, whereby the boot is fixed to the cup. At this time, three depressions formed in the outer periphery of the fixing part of the cup function as parts for preventing the boot from rotating with respect to the joint cup.
For example, Japanese Unexamined Utility Model Publication No. 1-118227 discloses a boot 121 in which a large-diameter ring part 122 is varied in thickness with respect to the cup formed in the shape of the above-described tripod in a state where the outer peripheral surface is kept in the shape of a ring and whose thick portions 123 are opposed to the depressions of the cup and whose thin portions 124 are opposed to the circumferential portions of the cup (see
The boot 121 has two ribs 126 in the peripheral direction on the inner peripheral surface of the large-diameter ring part 122. A relief groove 127 is formed between the ribs 126 formed on the inner peripheral surface of each of the thick portions 123 (
Problems that the Invention is to Solve
However, the related art described above presents the following problems.
That is, in recent years, transmission torque required of the joint increases and there is a tendency for also the bearing of the joint to increase in diameter with increasing transmission torque. For this reason, when a constant-velocity joint can not be increased in diameter, the curved depressions are required to be shallow, which presents a problem that the boot readily slides on the joint cup.
Further, when the boot is molded by blowing elastic plastic, the boot has poor dimensional accuracy in the inner periphery, in particular, in a non-cylindrical shape. For this reason, to bring the fixing part of the boot into close contact with the entire portion of the fixing part of the cup without a gap, it is necessary to enlarge the amount of fastening of band and to deform the boot heavily. However, this presents problems that the strength of the band needs to be increased and that the work efficiency is reduced when the boot is mounted on the cup.
Still further, when a gap is formed in the peripheral direction between the inner periphery of the boot and the outer periphery of the fixing part of the cup, it is necessary to deform the boot in the peripheral direction by fastening the band to eliminate the gap between the boot and the fixing part of the cup, whereby the cup is sealed. However, in the case of using a hard material such as elastic plastic, the boot can not be sufficiently deformed and hence the gap between the boot and the fixing part of the cup can not be eliminated, which results in presenting also a problem of making it impossible to exert sufficient sealing performance.
The present invention has been made to solve the problems of the related art. The object of the invention is to provide a boot for a universal joint having excellent sealing performance.
Means for Solving the Problems
To achieve the above object, the invention provides a universal joint boot including:
a cylindrical bellows part that has valleys and peaks formed continuously in a repetitive manner and can extend and contract;
a ring-shaped mounting part that is formed at one end of the bellows part and into which a case for receiving one member of two members moving relatively to each other is inserted; and
a seal lip that is formed toward the peripheral direction of the inner peripheral surface of the mounting part to which the case is mounted,
and is characterized in that the inner peripheral surface has protrusions protruding toward the axial center of the ring-shaped mounting part, and that the height of the seal lip becomes lower from a bottom of the protrusion to a peak and that the width of the seal lip becomes wider from the bottom of the protrusion to the peak.
According to this construction, in the bottom of the protrusion where a gap is comparatively readily produced between the case and the boot, the seal lip is easily deformed to improve sealing performance between the case and the boot.
Further, the invention is characterized in that when it is assumed that, of two surfaces forming the seal lip, one surface located on the side near the outside of the boot forms an angle θ1 with respect to the inner peripheral surface, and the other surface located on the side near the inside of the boot forms an angle θ2 with respect to the inner peripheral surface, and the angle θ1 is smaller than the angle θ2.
According to this construction, the surface pressure of the seal lip is not diffused also in a state where the boot is mounted on the case, so that higher sealing performance can be secured.
According to the invention, it is possible to provide a universal joint boot having excellent sealing performance.
Hereafter, the best mode for carrying out this invention will be described in detail by way of example with reference to the drawings and embodiments. However, as for the size, material, shape, and relative arrangement of constituent parts described in these embodiments, it is not intended to limit the scope of this invention only to these unless otherwise specified. Further, the materials and shapes of parts once described in the following description are the same as those described in the beginning unless otherwise specified.
First, a universal joint boot in accordance with this embodiment will be described with reference to FIG. 2.
A universal joint boot 1 used for a constant-velocity joint in accordance with this embodiment has a cylindrical bellows part 10 that has peaks and valleys formed continuously in a repetitive manner and can extend and contract and a large-diameter mounting part 20 that is provided at one end of the bellows part 10 and into which a case for receiving one member of two members moving relatively to each other is inserted. In the universal joint boot 1, the large-diameter mounting part 20 is fitted on the outer periphery of the opening of a joint cup (case) 40 for receiving the shaft of one member of the two members moving relatively to each other and is fixed to the cup 40 by a band 30.
Embodiment 1
As shown in
A plurality of seal lips 24 are formed in the peripheral direction on the inner peripheral surface 22 of the large-diameter mounting part 20. Further, grooves 25 continuous in the peripheral direction are formed between the seal lips 24.
Further, the seal lip 24 varies in shape from the bottom 23a of the protrusion 23 to the peak 23b.
The height of the seal lip 24 becomes lower from the bottom 23a of the protrusion 23 to the peak 23b and the width of the seal lip 24 becomes wider from the bottom 23a of the protrusion 23 to the peak 23b. To be more specific, the seal lip 24 is formed in such a way that, at the bottom 23a of the protrusion 23, a height hA is higher than the height hC of peak 23b and a width WA is narrower than the width WC of peak 23b (see
Further, the seal lip opposed to portions where a gap is easily produced can be easily deformed and is hard to deform at portions where large fastening force is applied because a gap is hard to produce, so that the inner peripheral surface 22 can be formed in a shape to make the gap between the inner peripheral surface 22 and the outer peripheral surface of the cup 40 as small as possible. In particular, even if the boot 1 is made of a material hard to deform, its inner peripheral surface 22 can be formed in a shape meeting the shape in the peripheral direction of the mounting part of the cup 40, so that seal lips of the boot 1 can satisfy a function of preventing the boot 1 from rotating and at the same time can improve sealing performance. That is, at the time of designing the shape of the seal lip near the bottom 23b of the protrusion 23, it is possible to select a shape capable of keeping a function of preventing the boot 1 from rotating and satisfying sealing performance.
Here, it is recommendable to form a groove 25 over the entire periphery of the seal lip 24 so as to relieve the deformation of the seal lip 24 in the axial direction of the boot. With this, it is possible to improve workability without increasing a force at the time of fastening the band 30 more than required.
Embodiment 2
A seal lip 34 varies in shape from the bottom 23a of the protrusion 23 to the peak 23b.
The seal lip 34 is formed in such a way that, at the bottom 23a of the protrusion 23, a height hA′ is higher than the height hC′ of peak 23b and a width WA′ is narrower than the width WC′ of peak 23b (see
Further, usually, the seal lip is pressed onto a part mating with it by the fastening of the band 30, whereby its tip is deformed to exert sealing performance. However, the tip of the seal lip may be not deformed in the same direction, depending on the shape of the tip. In this case, the surface pressure of the seal lip is diffused and hence high sealing hermeticity can not be secured.
Hence, in this embodiment 2, the seal lip 34 is formed such that one side thereof near the outside of the boot 1 and the other side thereof near the inside of the boot 1 are asymmetrical in the sectional shape, so that the seal lip 34 is always deformed in a specific direction in a state where the boot 1 is mounted on the cup 40.
To be specific, for example, when it is assumed that, of two surfaces 34a, 34b forming the seal lip 34, a surface 34a located on the side near the outside of the boot 1 forms an angle θ1 with respect to an inner peripheral surface 22, and a surface 34b located on the side near the inside of the boot 1 forms an angle θ2 with respect to the inner peripheral surface 22, it is recommended that the angle θ1 is smaller than the angle θ2.
With this, the surface pressure of the seal lip 34 is not diffused in a state where the boot 1 is mounted on the cup 40. Hence, the seal lip 34 can secure higher sealing performance as compared with the seal lip 24 shown in embodiment 1. In addition, letting the condition of θ1<θ2, workability can be improved at the time of mounting the cup 40 on the boot 1 and sealing performance for grease or the like from inside of the boot 1 can be improved.
Embodiment 3
The sectional shapes of the seal lips 44, 44′ in accordance with embodiment 3 differ depending on whether its positions are on the side near the opening of the boot 1′ or on the opposite side far from the opening of the boot 1′ in the inner peripheral surface of the mounting part 20. To be more specific, the shape of the seal lip 44 located on the side near the opening of the mounting part 20 (outside of the boot 1′) is different from the shape of the seal lip 44′ located on the opposite side to the side near the opening (inside of the boot 1′).
With this, it is possible to prevent fluid from leaking from inside of the boot 1′ and to prevent fluid and foreign matters from entering from outside of the boot 1′.
More preferably, it is recommended that the seal lip 44 be formed in such a way that its tip is deformed toward the outside of the boot 1′ in a state where the boot 1′ is mounted on the cup 40. Further, similarly, it is also recommended that the seal lip 44′ be formed in such a way that its tip is deformed toward the inside of the boot 1′.
To be more specific, for example, when it is assumed that, of two surfaces 44a, 44b forming the seal lip 44, a surface 44a located on the side near the outside of the boot 1′ forms an angle θ3 with respect to an inner peripheral surface 22, and a surface 44b located on the side near the inside of the boot 1′ forms an angle θ4 with respect to the inner peripheral surface 22, it is recommended that the angle θ4 is smaller than the angle θ3. Further, when it is assumed that, of two surfaces 44′a, 44′b forming the seal lip 44′, a surface 44′a located on the side near the outside of the boot 1′ forms an angle θ5 with respect to an inner peripheral surface 22, and a surface 44′b located on the side near the inside of the boot 1′ forms an angle θ6 with respect to the inner peripheral surface 22, it is recommended that the angle θ5 is smaller than the angle θ6.
Number | Date | Country | Kind |
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2003-328368 | Sep 2003 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/JP2004/013518 | 9/16/2004 | WO | 00 | 1/8/2007 |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO2005/028898 | 3/31/2005 | WO | A |
Number | Name | Date | Kind |
---|---|---|---|
5529538 | Schulz et al. | Jun 1996 | A |
5558580 | Okuyama | Sep 1996 | A |
6089574 | Sadr et al. | Jul 2000 | A |
20020043772 | Huchet et al. | Apr 2002 | A1 |
Number | Date | Country |
---|---|---|
58-44523 | Sep 1956 | JP |
1-118227 | Aug 1989 | JP |
6-24264 | Mar 1994 | JP |
7-38808 | Jul 1995 | JP |
2005-233398(A) | Sep 2005 | JP |
Number | Date | Country | |
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20070196165 A1 | Aug 2007 | US |