Boron oxide-silicon dioxide mixed oxide

Information

  • Patent Grant
  • 6242373
  • Patent Number
    6,242,373
  • Date Filed
    Monday, April 3, 2000
    24 years ago
  • Date Issued
    Tuesday, June 5, 2001
    23 years ago
Abstract
A boron oxide-silicon dioxide mixed oxide which has a BET surface of less than 100 m2g, and optionally containing oxides of aluminium, titanium or zirconium, is prepared pyrogenically by flame hydrolysis. The mixed oxide is used in glass making.
Description




This application is based on application Ser. No. 19624392.0 filed in Germany on Jun. 19, 1996 and provisional application Ser. No. 60/029,845 filed in the United States on Oct. 29, 1996, the content of which are incorporated hereinto by reference.




BACKGROUND OF THE INVENTION




1. Field of the Invention




The invention relates to a boron oxide-silicon dioxide mixed oxide, a process for its preparation, and its use.




2. Prior Art




Document DE-A 21 22 066 describes the use or pyrogenically produced mixed oxides of boron with silicon, aluminum, titanium and/or iron having a boron content of 2 to 20 wt. %, calculated as elementary boron, as a filler in organopolysiloxane compositions (for example bouncing putty). In particular these mixed oxides contain 5 to 10 wt. % of boron, calculated as elementary boron. These mixed oxides can be prepared by using metals and/or metal compounds according to Ullmanns Enzyclopadie der technischen Chemie, (Ullmanns Encyclopedia of Industrial Chemistry), Vol. 15 (1964), p.726. They are preferably prepared from volatile compounds of boron and silicon, aluminum, titanium and/or iron, especially the chlorides of the aforementioned elements, in the presence of water formed in situ at temperatures above 800° C., i.e. by flame hydrolysis. The mixed oxides obtained have a BET surface of 100 to 400 m


2


/g.




According to the example given in document DE-A 21 22 066, 4.8 kg/h of SiCl


4


and 1.2 kg/h of boron trichloride are vaporised and burnt together with 1.5 m


3


/h of hydrogen in a combustion chamber, under the addition of 4.2 m


3


/h of air. The temperature in the combustion chamber is more than 800° C. The resultant mixed oxide contains 82.5 wt. % of SiO2 and 17.5 wt. % of B


2


O3 (=5 wt. % of boron) calculated as boron and has a BET surface of 180 m


2


/g.




The known boron oxide-silicon dioxide mixed oxide has the disadvantage that it occurs in very finely divided form having a BET surface greater than 100 m


2


/g. It is unsuitable for use as a raw material in glass-making.




The known process has the disadvantage that boron trichloride is used as starting material for the boron oxide. Boron trichloride is a poisonous compound with a boiling point of 12.5° C. When used at room temperature special safety measures are therefore necessary. The commercially available boron trichloride may contain noticeable amounts of poisonous phosgene as impurity.




The object of the invention is therefore to prepare a boron oxide-silicon dioxide mixed oxide that does not have these disadvantages.




SUMMARY OF THE INVENTION




The invention provides a boron oxide-silicon dioxide mixed oxide, which is characterised in that it has a BET surface of less than 100 m


2


/g, preferably 10 to 80 m


2


/g, in particular 25 to 50 m


2


/g.




The proportion of boron oxide-may be from 0.01 to 40 wt. %.




In a further development of the invention the boron oxide-silicon dioxide mixed oxide may contain a further oxide or further oxides of metals and/or metalloids as a constituent of the mixed oxide.




Such metals or metalloids may be aluminum, titanium or zirconium.




In a preferred embodiment the boron oxide-silicon dioxide mixed oxides according to the invention may be prepared pyrogenically.




The known process of flame hydrolysis may preferably be employed for this purpose. This process is described in Ullmanns Enzyclopadie der technischen Chemie, 4th Ed., Vol. 21 (1982), pp. 464 and 465.




The boron oxide-silicon dioxide mixed oxide according to the invention having a BET surface of less than 100 m


2


/g, preferably 10 to 80 mg


2


/g, in particular 25 to 50 m


2


/g, can be prepared by vaporising silicon halides and/or organosilicon halides, for example methyl trichlorosilane, preferably the chloride SiCl


4


with a vaporisable boron compound, for example trimethyl borate, separately or together, optionally with the addition of vaporisable compounds of the metalloids and/or metals aluminum, titanium, zirconium, for example AlCl


3


, ZrCl


4


, TiCl


4


or the like, mixing the vapours together with a carrier gas, for example air and/or nitrogen, in a mixer unit, preferably in a burner of known construction, with hydrogen as well as air and optionally further gases such as oxygen and nitrogen, reacting the gases in a flame, then cooling the hot gases and the solid, separating the gases from the solid, and optionally removing halide or raw material residues adhering to the product by a heat treatment with moist air.




The process according to the invention has the advantage that the trimethyl borate that is used is miscible in all proportions with SiCl


4


, and it is therefore possible to adjust the ratio exactly. Since the boiling point of trimethyl borate of 68° C. is sufficiently close to the boiling point of silicon tetrachloride, it can be vaporised jointly with silicon tetrachloride from a vaporisation unit.




The boron oxide-silicon dioxide mixed oxide according to the invention, which may optionally also contain TiO


2


, Al


2


O


3


and/or ZrO


2


, can be used to make high-purity glasses. The high purity and the adjusted particle fineness of the mixed oxide according to the invention are of particular advantage.











BRIEF DESCRIPTION OF THE DRAWINGS




The invention now will be described with respect to the accompanying drawings wherein:





FIG. 1

is a diagrammatic illustration of a burner arrangement used for Examples 1-4 of the invention;





FIG. 2

is a diagrammatic illustration of a burner arrangement used for Examples 5-9 of the invention;





FIG. 3

is an electron microscope photograph of the powder of Example 2;





FIG. 4

is an electron microscope photograph of the powder of Example 9;





FIG. 5

is a summation curve of the number distribution of Example 2;





FIG. 6

is a differential curve of the number distribution of Example 2;





FIG. 7

is a class frequency representation of the number distribution of Example 2;





FIG. 8

is a summation curve of the weight distribution of Example 2;





FIG. 9

is a differential curve of the weight distribution of Example 2;





FIG. 10

is a class frequency representation of the weight distribution of Example 2;





FIG. 11

is a summation curve of the number distribution of Example 9;





FIG. 12

is a differential curve of the number distribution of Example 9





FIG. 13

is a class frequency representation of the number distribution of Example 9;





FIG. 14

is a summation curve of the weight distribution of Example 9;





FIG. 15

is a differential curve of the weight distribution of Example 9; and





FIG. 16

is a class frequency representation of the weight distribution of Example 9.











DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS OF THE INVENTION




EXAMPLES




Preparation of Boron oxide-silicon Dioxide Mixed Oxide




Examples 1 to 4




The burner arrangement for examples 1 to 4 is shown diagrammatically in FIG.


1


.




The burner is housed in a heated flirnace part, the temperature of the furnace being roughly the same as the outflow temperature of the gas mixture. The burner consists of a mixing chamber to which is connected a nozzle from which the gas mixture flows, as well as a second (jacket) nozzle annularly surrounding the first nozzle, from which in addition jacket) hydrogen is blown into the flame in order to avoid agglomerations (in the nozzle region).




Example 1




1.0796 kg/h of SiCl4 are vaporised at ca. 130° C. and conveyed together with 0.1 Nm


3


/h of nitrogen as carrier gas into the mixing chamber of the burner. 0.51 Nm


3


/h of air as well as 0.107 Nm


3


/h of oxygen and 0.3 Nm


3


/h of (core) hydrogen are) fed into the same mixing chamber.




0.0643 kg/h of trimethyl borate are vaporised at ca. 120° C. in a separate vaporisation device and are likewise fed into the mixing chamber of the burner by entrainment in a stream of nitrogen (0.02 Nm


3


/h). The gas mixture flows at a rate of 12 m/sec (referred to standard conditions) from the nozzle opening of the burner and bums in a reaction chamber (flame pipe).




The temperature of the gas mixture (SiCl


4


)-air-hydrogen, oxygen, trimethyl borate) is measured at the mouth of the burner, and is found to be 128° C. 0.05 Nm


3


/h of hydrogen (jacket hydrogen, room temperature) are fed into the annular nozzle surrounding the mouth of the burner.




After the flame hydrolysis the reaction gases and the boron oxide-silicon dioxide mixed oxide are sucked through a cooling system by applying a vacuum and are cooled to ca. 100 to 160° C. The solid is separated from the waste gas stream in a filter. The boron oxide-silicon dioxide mixed oxide occurs as a white, finely particulate powder.




The specific surface is 45 m


2


/g, and the analytically determined B


2


O


3


content is 4.2 wt. % (=1.3 wt. % of boron, calculated as boron).




The adjustment parameters are summarised in Table 1.




Example 2




The procedure described in Example 1 is employed and the following amounts are used:




0.9387 kg/h of SiCl


4


with 0.1 Nm


3


/h of nitrogen as carrier gas, air 0.76 Nm


3


/h, oxygen 0.159 Nm


3


/h (core) hydrogen 0.268 Nm


3


/h.




0.05 Nm


3


/h of hydrogen are fed into the annular nozzle surrounding the mouth of the burner. The gas mixture flows at a rate of 14 m/sec (referred to standard conditions) from the nozzle opening of the burner.




0.1777 kg/h of trimethyl borate are vaporized in a separate vaporization device and likewise fed into the mixing chamber of the burner by entrainment in a stream of nitrogen (0.02 Nm


3


/h).




The specific surface of the boron oxide-silicon dioxide mixed oxide is 34 m


2


/g, and the analytically determined B


2


O


3


content is 13.3 wt. % (=4.1 wt. % of boron, calculated as boron).




The adjustment parameters are summarised again in Table 1.




The boron oxide-silicon dioxide obtained has the following particle size distribution:




Total number of particles (N ) 3223.




Particle diameter, arithmetic mean (DN) 45.72 (NM)




Particle diameter, averaged over (DA) 60.81 (NM)




surface




Percentage distribution






















Sum




Sum






Diameter




Number




Number




Number %




Wt. %






D (NM)




N




%




SN %




SND %



























7.450




40.




1.241




1.241




0.003






10.210




123.




3.816




5.057




0.030






12.970




155.




4.809




9.867




0.099






15.730




105.




3.258




13.124




0.182






18.490




56.




1.738




14.862




0.254






21.250




64.




1.986




16.848




0.380






24.010




64.




1.986




18.833




0.560






26.770




78.




2.420




21.253




0.865






29.530




98.




3.041




24.294




1.379






32.290




86.




2.668




26.962




1.970






35.050




109.




3.382




30.344




2.926






37.810




127.




3.940




34.285




4.325






40.570




173.




5.368




39.652




6.680






43.330




198.




6.143




45.796




9.963






46.090




193.




5.988




51.784




13.814






48.850




191.




5.926




57.710




18.352






51.610




178.




5.523




63.233




23.339






54.370




160.




4.964




68.197




28.580






57.130




153.




4.747




72.944




34.395






59.890




135.




4.189




77.133




40.306






62.650




140.




4.344




81.477




47.322






65.410




113.




3.506




84.983




53.767






68.170




109.




3.382




88.365




60.805






70.930




86.




2.668




91.033




67.060






73.690




64.




1.986




93.019




72.280






76.450




52.




1.613




94.632




77.015






79.210




43.




1.334




95.966




81.371






81.970




26.




0.807




96.773




84.289






84.730




28.




0.869




97.642




87.761






87.490




26.




0.807




98.449




91.310






90.250




22.




0.683




99.131




94.606






93.010




10.




0.310




99.442




96.246






95.770




3.




0.093




99.535




96.783






98.530




5.




0.155




99.690




97.757






101.290




3.




0.093




99.783




98.393






104.050




7.




0.217




100.000




100.000














DN=45./2




DA=60.81




D50=45.27




K=4




A(K)=0.1247




FQS=1.7246




DN/D50=1.0100




DA/D50=1.3434




DA/DN=1.3301




These data are illustrated graphically in

FIGS. 5

to


10


.




Example 3




The procedure described in Example 1 is employed, the following amount being used:




00.5005 kg/h of SiCl


4


with 0.1 Nm


3


/h of nitrogen as carrier gas, air 0.726 Nm


3


/h, oxygen 0.152 Nm


3


/h, (core) hydrogen 0.14 Nm


3


/h.




0.05 Nm


3


/h of hydrogen are fed into the annular nozzle surrounding the mouth of the burner. The gas mixture flows at a rate of 12 m/sec (referred to standard conditions) and at a temperature of 124° C. from the nozzle opening of the burner.




0.225 kg/h of trimethyl borate are vaporized in a separate vaporization device and are likewise fed into the mixing chamber of the burner by entrainment in a stream of nitrogen (0.02 Nm


3


/h).




The specific surface of the boron oxide-silicon dioxide mixed oxide is 39 m


2


/g, and the analytically determined B


2


O


3


content is 23.0 wt. % (=7.1 wt. % of boron, calculated as boron).




The adjustment parameters are again summarized in Table 1.




Example 4




The procedure described in Example 1 is adopted, the following amounts being used:




0.365 kg/h of SiCl


4


, with 0.1 Nm


3


/h of nitrogen as carrier gas, air 0. 759 Nm


3


/h, oxygen 0.159 Nm


3


Ih, hydrogen 0.103 Nm


3


/h.




0.05 Nm


3


/h of hydrogen are fed into the annular nozzle surrounding the mouth of the burner.




0.2575 kg/h of trimethyl borate are vaporized in a separate vaporization device and are likewise fed into the mixing chamber of the burner by entrainment in a stream of nitrogen (0. 02 Nm


3


/h).




The gas mixture flows at a rate of 12 m/sec (referred to standard conditions) and at a temperature of 125° C. from the nozzle opening of the burner.




The specific surface of the boron oxide-silicon dioxide mixed content is 30 m


2


/g, and the analytically determined B


2


O


3


content is 29.0 wt. % (=9.0 wt. % or boron calculated as boron).




The adjustment parameters are again summarized in Table 1.












TABLE 1











Experimental conditions and flame parameters calculated therefrom in






the preparation of pyrogenic boron oxide-silicon dioxide mixed oxides






















SiCl


4






TMB




Air




O


2






H


2


core




N


2


core




gamma




lambda




BET




B


2


O


3








No.




[kg/h]




[kg/h]




[Nm


3


/h]




[Nm


3


/h]




[Nm


3


/h]




[Nm


3


/h]




[—]




[—]




[m


2


/g]




[wt. %]









1




1.0796




0.0643




0.510




0.107




0.300




0.12




1.27




1.01




45




 4.2






2




0.9387




0.1777




0.760




0.159




0.268




0.12




1.78




1.03




34




13.3






3




0.5005




0.2250




0.726




0.152




0.140




0.12




2.72




1.04




39




23.0






4




0.3651




0.2575




0.759




0.159




0.103




0.12




3.67




1.04




30




29.0














TMB=Trimethiyl borate B (OCH


3


)


3






Ratio H


2


gamma=Ratio of fed-in hydrogen in the core (taking into account the hydrogen contained in TMB) to stoichiometrically required hydrogen




Ratio O


2


lambda=Ratio of fed-in oxygen (atmospheric oxygen+additionally added O


2


) in the burner to stoichiometrically required oxygen




Deacidification and Removal of Raw Material Residues




In order to remove raw material residues that have possibly incompletely reacted and are still adhering to the product, and to reduce the chloride content of the samples, the oxides prepared according to Examples 1 to 9 can undergo a finther temperature treatment stage.




For this purpose the powders are treated with moist air in a countercurrent downpipe arrangement at temperatures between 400° and 700° C. (preferably 650° C.). (Deacidification)




The analysis date of the powders prepared according to Examples 1 to 4 before and after deacidification are summarised in Tables 2 and 3.












TABLE 2











Analysis data of the samples obtained according to Examples 1 to 4






(B—Si-mixed oxide)














Before deacidification




After deacidification


























Cl








Cl







BET




B


2


O


3






TV




GV




Content




BET




B


2


O


3






TV




GV




Content






No




m


2


/g




Wt. %




Wt. %




Wt. %




Wt. %




m


2


/g




Wt. %




Wt. %




Wt. %




ppm









1




45




 4.2




1.5




0.4




200




46




 3.6




0.6




0.1




138






2




34




13.3




1.8




2.7




142




37




10.1




0.4




1.5




 87






3




39




23.0




0.8




3.1




 87




44




22.2




0.5




2.5




 18






4




30




29.0




1.0




3.8




 48




33




28.6




0.7




1.3




 13














TV=Drying loss (2 h at 105° C., according to DIN/ISO 787/II, ASTM D 280,




JIS K 5101/21)




GV=Annealing loss (2 h at 1000° C., according to DIN 55921, ASTM D 1208,




JIS K 5101/23, referred to the substance dried for 2 hours at 105° C.












TABLE 3











Further analysis data of the samples obtained






according to Examples 1 to 4






(B—Si-mixed oxide)














Before deacidification




After deacidification






















Bulk




Tamped






Bulk




Tamped







BET





density




density




BET





density




density






No.




m


2


g




pH




g/l




g/l




m


2


/g




pH




g/l




g/l









1




45




3.84




58




69




46




4.09




88




113






2




34




3.89




46




52




37




3.93




91




115






3




39




3.69




39




46




44




3.88




69




 87






4




30




3.52




41




48




33




3.88




94




118














pH=pH in 4t aqueous suspension.,




Tamped density according to DIN/ISO 787/XI, JIS K 5101/18 (not screened).




Examples of the Preparation of Boron Oxide-aluminum oxide-silicon Dioxide Mixed Oxide




The burner arrangement for Examples 5 to 9 is illustrated diagrammatically in FIG.


2


.




Example 5




The two liquids SiCl


4


and trimethyl borate are mixed in the desired ratio before being vaporised and are then converted together into the gaseous phase in a vaporiser at 135° C. 0.876 kg/h of SiCl


4


is vaporised together with 0.231 kg/h of trimethyl borate. The gases are conveyed with a stream of nitrogen at a rate of 0.120 Nm


3


/h into the mixing chamber of the burner mentioned in Example 1.




The temperature of the furnace in which the burner is housed is ca. 240° C. 0.056 kg/h of AlCl


3


is vaporized in a separate vaporiser at temperatures of ca. 230° C. and is similarly conveyed in a stream of nitrogen as carrier gas at a rate of 0.120 Nm


3


/h into the mixing chamber of this burner.




0.938 Nm3/h of air as well as 0.196 Nm


3


/h of oxygen and 0.254 Nm


3


/h of hydrogen are introduced into the burner mixing chamber.




The gas mixture flows at a rate of 17 m/sec (referred to standard conditions) from the nozzle opening of the burner and burns in a reaction chamber (flame pipe).




The temperature of the gas mixture (SiC


4


, AlCl


3


, air, hydrogen, oxygen, and trimethyl borate) is measured at the mouth of the burner and found to be 235° C. 0.05 Nm


3


/h of hydrogen (jacket hydrogen, room temperature) is fed intos the annular nozzle surrounding the mouth of the burner.




After flame hydrolysis the reaction gases and the boron oxide-silicon dioxide-aluminium oxide mixed oxide are sucked through a cooling system by applying a vacuum and cooled to ca. 100° to 160° C. The solid is separated from the waste gas stream in a filter. The solid (boron oxide aluminium oxide-silicon dioxide mixed oxide) is in the form of a white, finely divided powder.




The specific surface of the boron oxide-aluminum oxide silicon dioxide mixed oxide is 28 m


2


/g, the analytically determined B


2


O


3


content is 12.3 wt. % ({tilde over (=)}3.8 wt. % of boron) and the analytically determined Al


2


O


3


content is 3.9 wt. %.




Example 6




The procedure described in Example 5 is adopted, the following amounts being used: 0.83 kg/h of SiCl


4


is vaporised together with 0.219 kg/h of trimethyl borate and conveyed in a stream of nitrogen at a rate of 0.120 Nm


3


/h into the mixing chamber of the burner mentioned in Example 1. 0.108 kg/h of AlCl


3


is vaporised in a separate vaporiser at a temperature of ca. 240° C. and conveyed in a stream of nitrogen as carrier gas at a rate of 0.120 Nm


3


/h into the mixing chamber of this burner.




0.782 Nm


3


/h of air as well as 0.164 Nm


3


/h of oxygen and 0.255 Nm


3


/h of hydrogen are introduced into the same mixing chamber.




The gas outflow temperature at the mouth or the burner is 235° C.




After flame hydrolysis and oxidation, and separation of the gaseous reaction gases, a boron oxide-aluminium oxide silicon dioxide mixed oxide is obtained having a BET surface of 30 m


2


/g, the analytically determined B


2


O


3


content being 13.9 wt. % ({tilde over (=)}4.3 wt. % of boron) and the analytically determined Al


2


O


3


content being 8.3 wt. %.




Example 7




The procedure described in Example 5 is adopted, the following amounts being used:




0.788 kg/h of SiCl4 is vaporised together with 0. 208 kg/h of trimethyl borate and conveyed in a stream of nitrogen at a i rate of 0.120 Nm


3


/h into the mixing chamber of the burner mentioned in Example 1. 0.151 kg/h of AlCl


3


is vaporised in a separate vaporiser at temperatures of ca. 240° C. and conveyed in a stream of carrier gas at a rate of 0.120 Nm


3


/h into the mixing chamber of this burner. 0.762 Nm3/h of air as well as 0.160 Nm


3


/h of oxygen and 0.257 Nm


3


/h of hydrogen are introduced into the same mixing chamber.




The gas outlet temperature at the mouth of the burner is 235° C.




After flame hydrolysis and separation ot the gaseous reaction gases, a boron oxide-aluminium oxide-silicon dioxide mixed oxide is obtained having a BET surface of 37 m


2


/g, the analytically determined B


2


O


3


content being 14.3 wt. % (4.4 wt. % of boron) and the analytically determined Al


2


O


3


content being 12.9 wt. %.




Example 8




The procedure described in Example 5 is adopted, the following amounts being used:




0.721 kg/h of SiCl4 is vaporised together with 0.190 kg/h of trimethyl borate and conveyed in a stream of nitrogen at a rate of 0.120 Nm


3


/h into the mixing chamber of the burner mentioned in Example 1. 0.232 kg/h of AlCl


3


is vaporised in a separate vaporiser at a temperature of ca. 240° C. and conveyed in a stream of carrier gas at a rate of 0.120 Nm


3


/h into the mixing chamber of this burner.




0.842 Nm


3


/h of air as well as 0.176 Nm


3


/h of oxygen and 0.259 Nm


3


/h of hydrogen are introduced into the same mixing chamber.




The gas outlet temperature at the mouth of the burner is 235° C.




After flame hydrolysis and separation of the gaseous reaction gases, a boron oxide-aluminium oxide-silicon 29 m


2


/g, the analytically determined B


2


O


3


content being 14.6 wt. % ({tilde over (=)}4.5 wt. % of boron) and the analytically determined Al


2


O


3


content being 19.3 wt. %.




Example 9




The procedure described in Example 5 is adopted, the following amounts being used:




0.641 kg/h of SiCl


4


is vaporised together with 0.169 kg/h of trimethyl borate and conveyed in a stream of nitrogen at a rate of 0.120 Nm


3


/h into the mixing chamber of the burner mentioned in Example 5. 0.321 kg/h of AlCl


3


is vaporised in a separate vaporiser at a temperature of ca. 240° C. and conveyed in a stream of carrier gas at a rate of 0.120 Nm


3


/h into the mixing chamber of this burner.




0.800 Nm


3


/h of air as well as 0.167 Nm


3


/h of oxygen and 0.261 Nm


3


/h of hydrogen are introduced into the same mixing chamber.




The gas outlet temperature at the mouth of the burner is 235° C.




After flame hydrolysis and separation of the gaseous reaction gases a boron oxide-aluminium oxide-silicon dioxide mixed oxide is obtained having a BET surface of 37 m


2


/g, the analytically determined B


2


O


3


content being 12.9 wt. % ({tilde over (=)}4.0 wt. % of boron) and the analytically determined Al


2


O


3


content being 29.0 wt. %.




The boron oxide-aluminium oxide-silicon dioxide mixed oxide obtained has the following particle size distribution:




Total number of particles (N) 4349




Particle diameter, arithmetic mean (DN) 77.66 (NM)




Particle diameter, averaged over surface (DA) 101.81 (NM)




Percentage distribution






















Sum




Sum






Diameter




Number




Number




Number




Wt. %






D (NM)




N




%




%




%



























14.900




367.




8.439




8.439




0.038






20.420




90.




2.069




10.508




0.062






25.940




53.




1.219




11.727




0.092






31.460




47.




1.081




12.808




0.138






36.980




54.




1.242




14.049




0.224






42.500




95.




2.184




16.234




0.454






48.020




143.




3.288




19.522




0.953






53.540




198.




4.553




24.074




1.912






59.060




214.




4.921




28.995




3.302






64.580




255.




5.863




34.859




5.468






70.100




293.




6.737




41.596




8.650






75.620




315.




7.243




48.839




12.946






81.140




297.




6.829




55.668




17.949






86.660




306.




7.036




62.704




24.230






92.180




300.




6.898




69.602




31.640






97.700




278.




6.392




75.994




39.815






103.220




248.




5.702




81.697




48.416






108.740




176.




4.047




85.744




55.553






114.260




123.




2.828




88.572




61.339






119.780




129.




2.966




91.538




68.330






125.300




84.




1.931




93.470




73.541






130.820




86.




1.977




95.447




79.613






136.340




64.




1.472




96.919




84.728






141.860




42.




0.966




97.885




88.509






147.380




29.




0.667




98.551




91.436






152.900




25.




0.575




99.126




94.254






158.420




15.




0.345




99.471




96.135






163.940




8.




0.184




99.655




97.247






169.460




4.




0.092




99.747




97.861






174.980




4.




0.092




99.839




98.536






180.500




3.




0.069




99.908




99.093






186.020




1.




0.023




99.931




99.296






191.540




1.




0.023




99.954




99.517






197.060




2.




0.046




100.000




100.000














DN=77/66




DA=101.81




D50=76.56




K=6




A(K)=0.0991




FQS=1.7952




DN/D50=1. U144




DA/D50=1.3298




DA/DN=1.3110




These data are shown graphically in

FIGS. 11

to


16


.












TABLE 4











Experimental conditions and flame parameters calculated therefrom in






the preparation of pyrogenic boron-silicon-aluminium mixed oxides





















SiCl


4






TMB




AlC


3






Air




O


2






H


2






gamma




lambda




BET






No




[kg/h]




[kg/h]




[kg/h]




[Nm


3


/h]




[Nm


3


/h]




[Nm


3


/h]




[—]




[—]




[m


2


/g]









5




0.876




0.231




0.056




0.938




0.196




0.254




1.95




1.10




28






6




0.830




0.219




0.108




0.782




0.164




0.255




1.90




0.97




30






7




0.788




0.208




0.151




0.762




0.160




0.257




1.87




0.97




27






8




0.721




0.190




0.232




0.842




0.176




0.259




1.78




1.10




29






9




0.641




0.169




0.321




0.800




0.167




0.261




1.70




1.11




29














TMB=Trimethyl borate B(OCH


3


)


3






Ratio H


2


gamma=Ratio of fed-in hydrogen in the core (taking into account the hydrogen contained in TMB) to stoichiometrically required hydrogen




Ratio O


2


lambda=Ratio of fed-in oxygen (atmospheric oxygen+additionally added 02) in the burner to stoichiometrically required oxygen












TABLE 5











Analytical data of the samples (Al—B—Si mixed oxide) obtained






according to Examples 5 to 9














Before deacidification




After deacidification






















BET




B


2


O


3






Al


2


O


3






TV




GV




BET




B


2


O


3






Al


2


O


3






TV




GV






No.




m


2


/g




Wt. %




Wt. %




Wt. %




Wt. %




m


2


/g




Wt. %




Wt. %




Wt. %




Wt. %
























5




28




12.3




3.9




0.5




3.2




27




13.5




4.5




0.2




2.1






6




30




13.9




8.3




1.6




3.3




29




13.9




9.3




0.2




2.2






7




27




14.3




12.9




0.7




3.5




29




13.0




12.9




0.6




1.7






8




29




14.6




19.3




1.9




3.7




32




13.2




19.4




1.1




1.5






9




27




12.9




29.0




0.6




1.9




34




12.4




27.0




0.3




1.5














TV=Drying loss (2 h at 105° C., according to DIN/ISO 787/II, ASTM D 280,




JIS K 5101/21)




GV=Annealing loss (2 h at 1000° C., according to DIN 5bY21, ASTM D




1208, JIS K 5101/23, referred to the substance dried for 2 hours at 105° C.












TABLE 6











Further analytical data of the samples (Al—B—Si-mixed oxide) obtained






according to Examples 5 to 9














Before deacidification




After deacidification























Cl





Bulk




Tamped





Cl





Bulk




Tamped







BET




content





density




density




BET




content





density




density






No




m


2


/g




ppm




pH




g/l




g/l




m


2


g




ppm




pH




g/l




g/l









5




28




150




3.47




65




82




27




130




3.90




175




236






6




30




148




3.79




76




91




29




 85




4.06




190




240






7




27




132




3.84




80




97




29




115




4.38




210




270






8




29




223




4.21




74




97




32




310




4.45




202




255






9




27




210




4.33




75




90




34




414




4.55




215




276














pH=pH in 4 percent aqueous suspension.




Tamped density according to DIN/ISO 787/XI, JIS K 5101/18 (not screened).



Claims
  • 1. A process for preparing a boron oxide-silicon dioxide mixed oxide, comprising the steps of:vaporizing at least one member selected from the group consisting of a silicon halide and organosilicon halide in a carrier gas; vaporizing a boron compound in a carrier gas; mixing the halide and boron vapors with hydrogen and air; reacting the mixed vapors and gases in a flame; and cooling the reaction product and separating gas from solid material.
  • 2. A process according to claim 1, wherein;mixing of the halide and boron vapors with hydrogen and air additionally occurs in the presence of at least one member selected from the grout consisting of oxygen and nitrogen.
  • 3. A process according to claim 1, further comprising:heat treating the solid material to remove residue adhering thereto.
  • 4. A process according to claim 2, further comprising:heat treating the solid material to remove residue adhering thereto.
  • 5. A process according to claim 1, further comprising:additionally vaporizing at least one member selected from the group consisting of a metal and a metalloid in a carrier gas.
  • 6. A process according to claim 5, wherein;mixing of the vapors with hydrogen and air additionally occurs in the presence of at least one member selected from the croup consisting of oxygen and nitrogen.
  • 7. A process according to claim 5, further comprising:heat treating the solid material to remove residue adhering thereto.
  • 8. A process according to claim 6, further comprising:heat treating the solid material to remove residue adhering thereto.
  • 9. A process according to claim 1, further comprising:additionally mixing at least one member selected from the group consisting of a metal and a metalloid, with the halide and boron vapors, hydrogen and air.
  • 10. A process according to claim 9, wherein:mixing of the vapors with hydrogen and air additionally occurs in the presence of at least one member selected from the group consisting of oxygen and nitrogen.
  • 11. A process according to claim 9, further comprising:heat treating the solid material to remove residue adhering thereto.
  • 12. A process according to claim 10, further comprising:heat treating the solid material to remove residue adhering thereto.
Priority Claims (1)
Number Date Country Kind
196 24 392 Jun 1996 DE
Parent Case Info

This is a division of application Ser. No. 08/878,824, filed Jun. 19, 1997 now U.S. Pat. No. 6,083,859.

US Referenced Citations (8)
Number Name Date Kind
2239551 Dalton et al. Apr 1941
3855171 Wegehaupt et al. Dec 1974
4347229 Schmid et al. Aug 1982
4749665 Yano et al. Jun 1988
5106812 Yamaguchi et al. Apr 1992
5108732 Krumbe et al. Apr 1992
5185309 Aono et al. Feb 1993
5252752 Aono et al. Oct 1993
Non-Patent Literature Citations (5)
Entry
CPI Basic Abstracts Journal; Sep. 9, 1987: No. 87-194590/28.*
Ullmans Encyclopedia Industrial Chemistry; 1993; vol. A23, pp. 635-640.*
Chem. Abstracts; 1; vol. 94, No. 8; Abstract 49/11N, Apr. 1980.*
Ullmans Encyclopedia der technischen Chemie; 1982; vol. 21 pp. 464-465.*
Ullmans Encyclopedia der technischen Chemie; 1964, vol. 15, p. 726.
Provisional Applications (1)
Number Date Country
60/029845 Oct 1996 US