This invention relates to a bottle cap which seals, for example, a resin bottle for a beverage.
A bottle cap including a top plate part which covers an opening of a bottle mouth, a cylindrical side wall part which vertically extends from a rim part of the top plate part and is screwed to the bottle mouth, and a plurality of projection parts that projects outside from the top plate part has been conventionally known. In such a bottle cap, an interval dimension between the projection parts is almost the same as the thickness of the side wall part (see, JP2012-500757A, for example).
When a conventional bottle cap is stacked on another bottle cap in an axis direction, an open end part of the side wall part is held between the projection parts formed in the top plate part of another bottle cap. These bottle caps are thereby connected. To connect bottle caps in which the axis lines thereof are not aligned, many projection parts are required. In accordance with an increase in the number of projection parts, higher manufacturing accuracy is required. The interval dimension between the projection parts is also required to be almost the same as the thickness of the side wall part. When the interval between the projection parts is narrow, it is difficult to clean up, for example, dust adhered between the projections.
The present invention has been made in view of the above problems, and an object of the present invention is to provide a bottle cap capable of being connected to another bottle cap stacked in the axis direction with a simple configuration.
To achieve the above object, a bottle cap that is detachably attached to a bottle mouth of a bottle according to the present invention includes a top plate part that covers an opening of the bottle mouth, a side wall part of a hollow cylinder that vertically extends from a rim of the top plate part and is screwed to the bottle mouth, an inner cylinder part of a hollow cylinder that vertically extends, in a space surrounded by the side wall part, from an inner surface of the top plate part and forms a circular space with the side wall part, and a plurality of cylinder projection parts that project from an outer surface of the top plate part and have a diameter having a same dimension as a width of the circular space in a radial direction. The projection position of the projection part is overlapped with a set position of the circular space.
In the bottle of the present invention, the width, in the radial direction, of the circular space formed between the side wall part that vertically extends from the top plate part and the inner cylinder part has the same dimension as the diameter of a plurality of projection parts that projects from the top plate part, and the projection position of the projection part is overlapped with the set position of the circular space. When the bottle caps are stacked in the axis direction, the projection parts of the lower bottle cap are inserted into the circular space of the upper bottle cap, and the projection parts of the lower bottle cap are held by the inner circumference surface of the side wall part and the outer circumference surface of the inner cylinder part of the upper bottle cap. The bottle caps are thereby connected. With this configuration, the number of projection parts is decreased and accuracy required for manufacturing the cap is lowered compared to a bottle cap in which an open end part of a side wall part of another bottle cap is inserted between projection parts projecting from a top plate part and the open end part of the side wall part of another bottle cap is held by the projection parts. The interval between the projection parts is set to be larger than the thickness of the side wall part. Thus, for example, dust hardly accumulates between the projection parts. That is, the bottle cap is capable of being connected to another bottle cap stacked in the axis direction with a simple configuration.
Hereinafter, an embodiment of a bottle cap of the present invention will be described with reference to Embodiment 1 illustrated in the drawings.
As illustrated in
The bottle cap 1 is formed into a tube shape having a closed top end. The bottle cap 1 includes in an upper portion thereof a cap main body 10, a tamper-evident band 20 connected to a lower end of the cap main body 10, and a fragile part 30 formed in a border of the cap main body 10 and the tamper-evident band 20. The bottle cap 1 is a one-piece cap without separate packing.
In addition, the bottle mouth 2A of the bottle 2 to which the bottle cap 1 is attached includes a cylindrical main body 3 having at a leading end thereof an opening 3a and on an outer circumference thereof a male screw (thread) part 3b, an upper flange part 4 formed below the male screw part 3b, and a lower flange part 5 formed below the upper flange part 4 (refer to
The cap main body 10 includes a top plate part 11, a side wall part 12, an inner cylinder part 13, projection parts 14, and an external wall part 15.
The top plate part 11 is located on the top of the cap main body 10, and covers the opening 3a of the bottle mouth 2A. The top plate part 11 has a disc-like shape. An inner ring 16a that is inserted into the opening 3a of the bottle mouth 2A, and closely contacts an inside surface of the bottle mouth 2A, a contact ring 16b that is pressed to an end surface of the opening 3a of the bottle mouth 2A, and an auxiliary ring 16c that closely contacts an outside surface of the bottle mouth 2A are integrally formed in an inner surface 11a of the top plate part 11 which is a surface facing the bottle mouth 2A when the bottle cap 1 is attached to the bottle 2.
The side wall part 12 vertically extends from a rim of the top plate part 11, and is a hollow cylinder member having an open leading end. A female screw (thread) part 12b that is screwed to the male thread part 3b of the bottle mouth 2A is formed in an inner circumference surface 12a of the side wall part 12.
The inner cylinder part 13 vertically extends from the inner surface 11a of the top plate part 11 in a space surrounded by the side wall part 12, and is a hollow cylinder member having an open leading end. An axis center O2 of the inner cylinder part 13 is aligned with a center O1 of the top plate part 11. The side wall part 12 and the inner cylinder part 13 are coaxially positioned. An annular space 17 is formed between an outer circumferential surface 13a of the inner cylinder part 13 and the inner circumferential surface 12a of the side wall part 12. The annular space 17 is a space having a circular inner circumference surface and a circular outer circumference surface. The inner ring 16a, the contact ring 16b, and the auxiliary ring 16c are formed between the side wall part 12 and the inner cylinder part 13, and project into the annular space 17. As illustrated in
The projection parts 14 include a plurality of solid cylindrical members each of which projects from an outer surface 11b of the top plate part 11 to expose outside when the bottle cap 1 is attached to the bottle 2. In this embodiment, four projection parts 14 are formed in the outer surface 11b of the top plate part 11. A diameter R1 of each projection part 14 has the same dimension as a width R2 of the annular space 17 in the radial direction. A projection dimension (length) L1 of each projection part 14 from the top plate part 11 is smaller than a distance L2 from the open end part 12d of the side wall part 12 to the lower end part of the female thread part 12b in the axial direction. A projection position of each of the four projection parts 14 overlaps with the set position of the annular space 17 formed between the side wall part 12 and the inner cylinder part 13. Namely, as illustrated in
The external wall part 15 is a square tube member having the four corner parts 15a. The external wall part 15 surrounds the entire circumference of the side wall part 12, and the four parts of an inside surface 15b contact the outer circumference surface 12c of the side wall part 12. The position of the first end part of the external wall part 15 in the axial direction coincides with the top plate part 11, while the position of the second (opposite) end part of the external wall part 15 in the axial direction coincides with the position of the open end part 12d of the side wall part 12 in the axis direction. A through-space 18 that is surrounded by the corner part 15a of the external wall part 15 and the side wall part 12, and includes open both ends in the axial direction is provided between the external wall part 15 and the side wall part 12.
The tamper-evident band 20 is a hollow cylindrical member that extends from the leading end part of the side wall part 12 and includes an open leading end. The diameter of the tamper-evident band 20 gradually increases toward the leading end. A locking part 21 folded back toward the top plate part 11 is formed inside the tamper-evident band 20.
A plurality of locking parts 21 is formed at certain intervals along the circumferential direction of the tamper-evident band 20. Each locking part 21 has an approximately rectangular shape in a plan view, and elastically deforms in the inside and outside direction of the radial direction. The tamper-evident band 20 is located between the upper flange part 4 and the lower flange part 5 when the bottle cap 1 is attached to the bottle mouth 2A. Upon opening, the locking part 21 interferes with the upper flange part 4 to prevent the movement of the tamper-evident band 20.
The fragile part 30 is formed in the border of the side wall part 12 and the tamper-evident band 20. The side wall part 12 and the tamper-evident band 20 are connected through the fragile part 30. A plurality of fragile parts 30 is formed, and the fragile parts are arranged side by side at certain intervals along the circumferential direction.
Next, a bottle opening and closing effect and a toy block effect as the operations of the bottle cap of Embodiment 1 will be described.
[Bottle Opening and Closing Effect]
When the bottle 2 is closed by the bottle cap 1 of Embodiment 1, the bottle mouth 2A of the bottle 2 filled with water, for example, is covered by the bottle cap 1. Next, by rotating the cap main body 10 in the close direction, the bottle cap 1 is inserted into the bottle mouth 2A by the screwing operation of the male thread part 3b and the female thread part 12b. Since the tamper-evident band 20 has a diameter larger than that of the side wall part 12, the tamper-evident band 20 does not interfere with the male thread part 3b and the upper flange part 4. The locking part 21 moves over the male thread part 3b and the upper flange part 4 while elastically deforming in the folding direction. The locking part 21 elastically returns to the original shape after moving over the upper flange part 4, and fits below the upper flange part 4. The inner ring 16a is inserted into the bottle mouth 2A to closely contact the inside surface of the bottle mouth 2A. The contact ring 16b is pressed to the end surface of the opening 3a of the bottle mouth 2A, and the auxiliary ring 16c closely contacts the outside surface of the bottle mouth 2A. The bottle cap 1 is thereby completely attached (the bottle closing operation).
When the bottle cap 1 of Embodiment 1 is opened, as illustrated in
In the bottle cap 1 of Embodiment 1, the square tube external wall part 15 surrounds the circumference of the hollow cylinder side wall part 12. The cap main body 10 has a cuboid (cube-shaped) external appearance. Such a cuboid cap main body 10 has a higher finger hooking performance during the rotation of the cap main body 10 than that of a cylindrical cap main body. More specifically, the cap main body 10 is rotated by hooking tips of fingers on the corner part 15a of the external wall part 15, so that the bottle opening operation is easily performed.
[Block Toy Effect]
The bottle cap 1 of Embodiment 1 is detached from the bottle 2 to separate the cap main body 10 and the tamper-evident band 20. After that, this cap main body 10 can be stacked on the cap main body 10 of another bottle cap 1 in the axial direction so as to be connected. The bottle caps 1 are therefore used as toy blocks.
More specifically, the diameter R1 of each of the projection parts 14 projecting from the outer surface 11b of the top plate part 11 has the same dimension as the width R2 of the annular space 17 in the radial direction formed inside the cap main body 10, and the projection position of each of the projection parts 14 overlaps with the set position of the annular space 17. As illustrated in
In this case, by inserting all of a plurality of projection parts 14β of the second cap main body 10β into the annular space 17α of the first cap main body 10α, the axial center Oα of the first cap main body 10α is aligned with the axial center Oβ of the second cap main body 10β, as illustrated in
In the cap main body 10 of Embodiment 1, the outside of the side wall part 12 is surrounded by the square tube external wall part 15 including the inside surface 15b that contacts the outer circumference surface 12c of the side wall part 12. As illustrated in
In the bottle cap 1 of Embodiment 1, the cylindrical projection parts 14β are inserted into the annular space 17a including the circular inner circumferential surface and the circular outer circumferential surface. As illustrated in
In the bottle cap 1 of Embodiment 1, even though the axis center Oα of the cap main body 10α is not aligned with the axis center Oβ of the cap main body 10β, the two cap main bodies 10α, 10β are connected as long as at least one of the projection parts 14β is inserted into the circular space 17α. In Embodiment 1, the four projection parts 14 are formed, and these projection parts 14 are each provided in positions closest to a respective one of the corner parts 15a of the external wall part 15. With this, a third cap main body 103 is connected to each of the two cap main bodies 101, 102 which are arranged side by side in the horizontal direction such that the external wall parts 15 contact each other, as illustrated in
More specifically, the half of another cap main body 10 may be stacked on the cap main body 10 such that another cap main body 10 is connected to the cap main body 10, and a quarter of another cap main body 10 may be stacked on the cap main body 10 such that another cap main body is connected to the cap main body 10.
As illustrated in
Even though the axis centers O of the cap main bodies 10 connected in the up and down direction are not aligned, the upper cap main body 10 can rotate about the axis center O with the cap main bodies being connected in the up and down direction, as illustrated by the broken lines in
As described above, in the bottle cap 1 of Embodiment 1, even though the axis centers O are not aligned, the bottle caps can be connected without increasing the number of projection parts 14. The shape of the projection part 14 is thus simplified, and the accuracy required for manufacturing the bottle cap is controlled. Since many projection parts 14 are not required, a sufficient space between the projection parts 14 is maintained. For example, dust adhered between the projection parts 14 is therefore easily cleaned up.
In the bottle cap 1 of Embodiment 1, the open end part 13b of the inner cylinder part 13 and the open end part 12d of the side wall part 12 are located on the same plane, and the position of the open end part 13b of the inner cylinder part 13 in the axis direction coincides with the position of the open end part 12d of the side wall part 12 in the axis direction. When the first cap main body 10α and the second cap main body 10β are connected in the axis direction, as illustrated in
In Embodiment 1, the projection dimension L1 of each projection part 14 from the top plate part 11 is smaller than the distance L2 from the open end part 12d of the side wall part 12 to the lower end of the female screw part 12b in the axis direction. With this, when the projection part 14β formed in the second cap main body 10 is inserted into the annular space 17α of the first cap main body 10α, the female screw part 12bα formed in the first cap main body 10α does not interfere with the projection part 14β. The female screw part 12bα is therefore prevented from being deformed, and the attachment performance of the first cap main body 10α on the bottle 2 is also prevented from being deteriorated.
In Embodiment 1, the position of one end part of the external wall part 15 in the axis direction coincides with the top plate part 11 while the position of the other end part of the external wall part 15 in the axis direction coincides with the position of the open end part 12d of the side wall part 12 in the axis direction. The external wall parts 15 located in the up and down direction therefore contact each other without a space therebetween, and the external appearance quality, i.e., appearance when the two cap main bodies 10α, 10β are connected is also improved.
In the bottle cap 1 of Embodiment 1, a through-space 18 including open both end parts in the axis direction is provided between the side wall part 12 and the corner part 15a of the external wall part 15. With this, the cap main body 10, the tamper-evident band 20, and the fragile part 30 are integrally molded by resin. Even if an infant swallows the cap main body 10 by accident, air flows via the through-space 18.
In the bottle cap of Embodiment 1, the concave part 14a is formed in the leading end of the projection part 14. A sink mark due to the molding of the resin bottle cap 1 is thereby controlled, and the deformation of the projection part 14 is also controlled. The two cap main bodies 10 are thereby reliably connected without the deformation of the projection part 14 when the two cap main bodies 10 are connected.
In the bottle cap 1 of Embodiment 1, the inner ring 16a that contacts the inside of the bottle mouth 2A of the bottle 2 is integrally formed in the inner surface 11a of the top plate part 11. With this, while the bottle cap 1 is attached to the bottle 2, the leakage of the content in the bottle 2 can be prevented. It becomes therefore unnecessary to form a packing which prevents the leakage of the content in the bottle 2 with another member. A so-called one-piece cap is thereby obtained. In Embodiment 1, the auxiliary ring 16c that closely contacts the outside of the bottle mouth 2A and the contact ring 16b that is pressed to the end part of the opening 3a of the bottle mouth 2A are formed. With this, the sealing performance by the bottle cap 1 is thereby improved, and a higher prevention performance of the leakage of the content than that of a bottle cap provided only with the inner ring 16a is obtained.
Next, the effects will be described. The following effects are achieved by the bottle cap 1 in Embodiment 1.
(1) The bottle cap 1 that is detachably attached to the bottle mouth 2A of the bottle 2 includes the top plate part 11 that covers the opening 3a of the bottle mouth 2A, the side wall part 12 of the hollow cylinder that vertically extends from the rim of the top plate part 11 and is screwed to the bottle mouth 2A, the inner cylinder part 13 of the hollow cylinder that vertically extends in a space surrounded by the side wall part 12 from the inner surface 11a of the top plate part 11 and forms the circular space 17 with the side wall part 12, and a plurality of cylinder projection parts 14 that project from the outer surface 11b of the top plate part 11 and have the diameter R1 having the same dimension as the width R2 of the annular space 17 in the radial direction. The projection position of the projection part 14 overlaps with the set position of the annular space 17. With this configuration, the bottle caps 1 are capable of being connected to other bottle caps stacked in the axial direction with a simple structure.
(2) The bottle cap further includes the external wall part 15 of the square tube that surrounds the outside of the side wall part 12 and includes the inside surface 15b that contacts the outer circumference surface 12c of the side wall part 12. With this configuration, in addition to the effect (1), the opening operation of the bottle cap 1 is easily performed, and the creativity as the toy block is also improved.
(3) The through-space 18 including both open end parts in the axial direction is provided between the side wall part 12 and the external wall part 15. With this configuration, in addition to the effect (2), the bottle cap 1 is integrally molded by resin, and it becomes possible for air to flow through the bottle cap 1 in the case of accidentally swallowing.
(4) Each projection part 14 is provided in a position closest to a respective one of the corner parts 15a of the external wall part 15. With this configuration, in addition to the effects (1) to (3), another cap main body 10 may be connected to the cap main body 10 such that the half of the other cap main body 10 is stacked on the cap main body 10. Another cap main body 10 may be connected to the cap main body 100 such that the quarter of the other cap main body is stacked on the cap main body. The cap main bodies are thereby connected in various ways.
(5) The projection part 14 includes, at a leading end thereof, a concave part 14a. With this configuration, in addition to the effects (1) to (4), the sink and the deformation of the projection part 14 are controlled, and deterioration in connection accuracy is also prevented.
(6) The inner ring 16a that contacts the inside of the bottle mouth 2A is integrally formed in the inner surface 11a of the top plate part 11. With this configuration, in addition to the effects (1) to (5), it becomes unnecessary to have a separate packing which prevents the leakage of the content in the bottle 2. One-piece cap is therefore obtained.
(7) The open end part 12d of the side wall part 12 and the open end part 13b of the inner cylinder part 13 are located on the same plane. With this configuration, in addition to the effects (1) to (6), the two cap main bodies 10α, 10β are connected without a space. The external appearance quality in the connection is improved, and sufficient connection force which hardly disconnects the cap main bodies is also obtained.
Although the bottle cap of the present invention has been described based on Embodiment 1, the present invention is not limited thereto. It should be appreciated that variations may be included in the present invention without departing from the scope of the present invention.
Embodiment 1 shows the example of the bottle cap in which the outside of the side wall part 12 is surrounded by the square tube external wall part 15. However, the bottle cap is not limited thereto. For example, as a bottle cap 1A illustrated in
Moreover, as a bottle cap 1B illustrated in
Embodiment 1 shows the example of the bottle cap in which the four projection parts 14 are formed. However, the bottle cap is not limited thereto. The number of projection parts is freely set, and it is not always necessary to form the concave part 14a in the leading end of each projection part 14.
Embodiment 1 shows the example of the bottle cap in which the through-space 18 having the open both ends in the axis direction is formed between the side wall part 12 and the external wall part 15. However, the bottle cap is not limited thereto. The cap main body 10, the tamper-evident band 20, and the fragile part 30 are integrally molded by resin even though the end part of the through-space 18 on the tamper-evident band 20 is closed. When the cap main body 10, the tamper-evident band 20, and the fragile part 30 are not integrally molded by resin, it is not necessary to provide the through-space 18. In this case, the top plate part 11 can be expanded to the region surrounded by the external wall part 15.
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PCT/JP2016/050018 | 1/4/2016 | WO | 00 |
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