This invention relates generally to dispensing devices and packages. More specifically, the present invention relates to metering devices that can controllably dispense fluid media from a source of fluid media while providing an overall package configuration that remains substantially the same throughout the life of the use of the container even though the volume of the supply of media to be dispensed is being depleted.
Various types of fluid material and media are employed for different purposes through commerce and industry. For example, there are various products in the personal care, home care, air care, transportation care, and food industries that require some type of dispensing of a fluid material from a source of such material. When this material is sold in commerce, it must be contained and stored in some type of container. When that product is used, it must be dispensed from its storage container to a location for use.
In the prior art, there are many different types of dispensers for delivering fluid material. For example, a flexible container body with a nozzle tip is commonly provided for such a purpose. An application of such use is for the dispensing of ketchup where the container body is squeezed by the user to urge the fluid material out from the nozzle tip and accurately to a desired location. The amount of fluid delivered is determined by the how much the user squeezed the container body. However, this yields erratic results where more or less fluid material is delivered on each successive squeeze of the container body. Also, the container must be held upright to avoid leakage because no valves are employed. Therefore, there is a need for a dispensing package that can deliver the media contained therein a controlled and metered fashion.
To meet this need, a flexible container holds a volume of fluid material to be delivered. A single one-way check valve is provided as an exit port from the flexible container. When the flexible body is squeezed, the material is urged out under pressure through the valve. In commonly owned Ser. No. 11/074,817, filed on Mar. 8, 2005, and U.S. Ser. No. 11/951,351, filed on Dec. 6, 2007 a dual valve construction is employed to provide for controlled metered dispensing of media from a package. However, these known devices require that the entire package be disposed of when the supply of media to be dispensed has been depleted.
In the prior art, there are durable containers such as liquid soap dispensers available now that contain a rigid plastic pumping mechanism as part of the container. The exterior of these types of containers can be made to have a pleasing appearance out of crystal or metal. These products do not work well for a variety of reasons. For one thing, they do not fully dispense the liquid soap, but usually cease to pump as the liquid soap level gets low. Secondly, they require the user to fill the container with liquid when it gets low. This is inconvenient. Thirdly, the user has no real method of knowing when the container is getting low on fluid. Finally, the pumping mechanism is built into the outside container, and when it breaks, the container is no longer useful.
In view of the foregoing, the fluid dispensing and devices of the prior art suffer from various disadvantages that make them difficult and awkward to use with unexpected results. Therefore, there is a need for a fluid dispenser to be easy to operate. There is a further need for the option for a fluid dispenser to be capable of delivering a metered dose of fluid upon each dispensing operation for expected flow for better application of the fluid material. There is also a need for such a dispenser to be less wasteful than prior art dispensers. There is also a need for a bottle that is capable of containing and dispensing liquid that is simple and intuitive for the user to operate.
The present invention preserves the advantages of prior art dispensing devices. In addition, it provides new advantages not found in currently available devices and overcomes many disadvantages of such currently available devices.
The invention is generally directed to a novel and unique container that is capable of storing and dispensing liquid. The invention is also directed to a container that optionally can deliver a substantially equal metered dose of media fluid material upon each dispensing operation while not requiring that the entire dispenser be replaced when the media is depleted.
The fluid dispensing device includes a container with an independently deformable bladder therein. A nozzle is in fluid communication with the bladder that contains a volume of liquid for dispensing. A flexible and/or compressible outer exoskeleton is preferably provided that maintains the bladder and the overall structure of the device in an upright or desired position an configuration. When the outer flexible and/or compressible exoskeleton is squeezed, the bladder container or retained therein is compressed thereby urging liquid from the storage bladder and out through the nozzle for dispensing. The nozzle may be of any configuration, such as a pin hole tip, slit, atomizer, or the like to suit the desired application at hand.
The bladder includes a pump and dispensing system that can deliver the media in a dosed and metered fashion. The container provides a outer exoskeleton that is preferably rigid but may also be semi-rigid to receive the internal dispensing bladder. When the internal bladder is depleted of media for dispensing, it may be simply removed and replaced with a new bladder while leaving the outer rigid exoskeleton container housing for re-use. This substantially saves on cost in that the outer housing need not be replaced entirely each time when the supply bladder is empty. The internal bladder and outer housing may be in any form or configuration to suit the dispensing application at hand.
It is also possible that the a pump and valve configuration may be employed to assist in moving liquid from the storage bladder and through the nozzle. For example, it is preferred that a flexible metering housing be disposed in fluid communication with the fluid storage region of the internal bladder with a first one-way valve disposed between the container and the flexible metering housing. One way flow from the interior fluid storage region of the container fills the predetermined volume of the metering chamber with fluid by vacuum action when the flexible metering housing is depressed and then released. A second valve is in fluid communication with the metering housing output port and permits one-way fluid flow from the metering chamber to the exterior outer region of the container to a desired position when the metering housing is depressed again. Each time the metering housing is depressed a substantially equal volume of fluid is dispensed from the container. Optionally, an additional applicator layer on the outside of container, such as foam, facilitates dispersion and delivery of the fluid.
The internal deformable bladder of the present invention may reside in the outer exoskeleton housing in many different ways with the pump dispensing mechanism exposed for manipulation by a user. For example, it may snap into the housing where the door of the housing secures the internal bladder in place during the use. The door may be easily opened to remove the bladder when it is empty and replace it with a new full bladder.
Therefore, it is an object of the present invention to provide a bottle that is capable of storing and dispensing liquid in a controlled fashion.
Another object of the present invention is to provide a bottle that can be squeezed to dispense the liquid while maintaining a consistent and aesthetically pleasing appearance at all times during use of the bottle.
It is also an object of the present invention to provide a fluid dispensing device that can deliver a substantially equal volume of fluid material from each dispensing operation.
The novel features which are characteristic of the present invention are set forth in the appended claims. However, the invention's preferred embodiments, together with further objects and attendant advantages, will be best understood by reference to the following detailed description taken in connection with the accompanying drawings in which:
In general, the novel features of the present invention relate to a metered dosing/dispensing container wherein there is an outer shape and an inner bladder, and where the inner bladder can contract independently of the outer container housing. Optionally, the inner bladder can replaced, when empty, independently of the outer housing. The outer housing can be rigid or semi-rigid, allowing it to maintain a form independent or partially independent from the shape of the inner bladder configuration. The outer housing or exoskeleton is preferably made of a resilient foam that can return to its original shape after it is compressed or otherwise manipulated by a user.
Referring first to
The exoskeleton 12 is squeezed in the general direction indicated by arrows A to, in turn, collapse the bladder 14 gradually thereby urging liquid 16 contained in the bladder 14 out through the nozzle 18. Since the exoskeleton 12 is made of a resilient material, such as foam, it quickly returns to its original shape, as seen in
In general, the bladder 14 can be either respectively integrated into the exoskeleton 12 or separable so that it can be easily replaced, as discussed above. Because one surface of the rectangular bladder 14 is visible to the user, the volume of remaining fluid can be judged. Essentially, the housing exoskeleton 12, in the example of the preferred embodiment of
Still further it is envisioned, as an alternative embodiment, that the internal bladder 14 can be constructed to specifically allow for expansion in a number of ways. In one embodiment of the invention, the internal bladder 14 is formed from an elastic or balloon like material which expands when filled, but contracts when empty. The elasticity of the bladder 14 system can actually assist in the pumping of the liquid 16. In another embodiment of the invention, the bladder 14 can be surrounded wholly or partially with an elastic material providing for the contraction. In such an embodiment, the internal bladder 14 can be elastic or non-elastic, with the elasticity of the external wrapping of the bladder 14 providing for additional force in contracting the shape of the bladder 14.
In still another embodiment of the invention, the bladder 14 can be designed with pleats or other folded geometries allowing for it to expand and contract in a predetermined geometry. An example of such an embodiment would be a bladder 14 formed in an accordion or bellows-like structure allowing for the bladder 14 to expand or contract in length, as seen in
In accordance with the present invention, the bladder 14 could be of any shape to provide an aesthetically pleasing appearance whether in a full condition, empty condition or any condition therebetween. In such a case, the exoskeleton 12 can be transparent, translucent or opaque with windows 20 to enhance the visual appeal of the product. The bladder 14 itself can be a configuration that contracts in the X, Y or Z direction or any combination thereof. For example, the bladder may be a pleated balloon that collapses in the X, Y and Z directions at the same time to provide a unique visual effect as the media is depleted from the dispenser over time. It is also possible that the bladder 14 twists or rotates as it is depleted of dispensed media. As stated above, the device of
The rigid or semi-rigid housing exoskeleton 12 could be designed to have openings or holes 20, as mentioned above, of any kind to serve as a window to allow visibility of the internal bladder structure 14. In
Turning now to
If a metering pump is used, then the outer exoskeleton 106 need not be made of a compressible material as in the preferred embodiment of
For ease of discussion, the construction of the bladder 14 will be discussed in detail in connection with the embodiment of
Alternatively, the inner bladder 14 can be constructed into a simple shape, but be made with sidewalls so it has some three dimensional geometry. An example of a rectangular bladder with sidewalls can be seen in
Another embodiment of the metering dispensing pump is shown in
Referring to
It should be understood that the stand-off legs 422 on the bottom of the flexible dome housing 404 and the stand-off legs 424 on the bottom of the base plate 410 can be modified in size, length and configuration to adjust the amount of squeezing necessary by the user's fingers 430, 432 to effectuate sealing of the flapper valve 408. For example, preferably four stand-off legs 422 are provided on the bottom of the flexible dome housing 404 in a 2×2 array and can be 1/32 of an inch in length. It is also possible that these stand-off legs 422 can be a single downwardly depending wall, such as in the shape of a circle or square. Such an array is configured to downwardly press against the one-way flapper valve 408 outside of the diameter of the aperture 412 through the base plate 410 to provide a good seal of the flapper valve 408 to the base plate 410.
The embodiment shown in
It can be easily seen how this basic concept can be used to improve many products. The housing exoskeleton can be designed to provide many features including aesthetics and graphics, stand-up structure, hanging or positioning or attachments features etc. Since the housing exoskeleton remains upright, assembled and in its form as originally purchased, the outer appearance of the product will not degrade over time as the media therein is depleted. Also, an indicia thereon, such as product information and logos can remain prominently displayed throughout the life of the product.
In all of the above embodiments, the bladder 14, 108 is able to expand and contract independently from the exoskeleton 12, 106 of the container, and the exoskeleton 12, 106 provides for external shape or appearance. The exoskeleton 12, 106 of the container 10, 100 can be constructed from any materials that are commonly used for this purpose, including plastic such as polypropylenes, polyethylenes, polyesters, ABS, polystyrene, vinyl, metal, wood, rubber, or any other suitable material. It can also be made of more expensive durable materials such as glass, crystal, gold, silver or other metals, wood, epoxies or other materials that can be crafted into desirable shapes.
Referring back to
It is also possible that the inner bladder 14 (and dosing pump 110 in
More specifically, relating to the alternative embodiment of
Still further, it is possible, for example, that the exoskeleton 106 could be formed from glass or crystal allowing for a highly decorative container with the inner bladder being replaceable or refillable. Even in cases where the exoskeleton 106 is made from less expensive materials, it may still be desirable to allow for replacement or refilling of the internal bladder 108 and pump component 110 as a unit, as this method of packaging liquids may be more environmentally friendly than current methods, since the exoskeleton 106 shape will be retained and not sent to a landfill.
It is also possible, although not preferred, to provide a housing exoskeleton 106 and pump mechanism 110 that are permanently attached to one another where the bladder 108 alone is replaced when empty. In this example, the bladder 108 is received in the exoskeleton housing 106 for interface by the pump 110 for dispensing, such as by piercing and the like.
The present invention addresses the concerns found in the prior art. It can dispense almost all of the liquid 16 in the bladder 14, since it can be “wrung out”, as in
In still other embodiments of the invention, the exoskeleton 12 is preferably made from semi-rigid material such as a foamed plastic or a laminate of plastic films or foams. In such cases, the exoskeleton 12 still provides sufficient structure to maintain its shape despite the change in shape of the internal bladder 14. The exoskeleton 12 itself can be a fluid bladder for containing liquid and dispensing liquid therefrom. Also, the exoskeleton 12 can be designed to change shape as well, but the internal bladder 14 is free to move either completely independently or partially independently of the external shape. In the preferred embodiment, the exoskeleton is preferably easily compressible so that it can be manipulated from the outside by a user to, in turn, collapse the bladder for liquid dispensing while still being rigid enough to maintain the desired resting shape of the container. In the alternative embodiment of
As can be seen from the several embodiments enumerated above, the present invention can be used in a variety of configurations. In many cases it would be constructed as a single use disposable consumer package, but in other cases it could be a refillable product with either a low end or high end exoskeleton package that it could be placed into.
There are numerous advantages to the present invention over prior art. The present invention may be more environmentally friendly allowing for the user to maintain the external structure while replacing the internal bladder only. Another advantage is that in the present invention the user may be able to see specifically the quantity of fluid left in the dispensing device, since the bladder 14 may be visible through openings 20 or the transparency of the exoskeleton 12. In addition, in cases where the bladder 14 is made from an elastic material or surrounded by an elastic material, the force of the contracting elasticity on the bladder assist in the evacuation of the liquid in the pumping process. Additionally, the present invention allows for a constant pleasing shape of the external container 10 as the inner chamber is evacuated, but does allow for full evacuation of the internal liquids 16. By allowing the independent movement of the internal bladder 14 in the meter dosing device, the overall shape of the device 10 does not have to change as the liquid 16 is depleted. The present invention also allows for a package 10 wherein most or all of the fluid 16 can be effectively pumped from the container without changing the orientation.
Still further, a more abrasive material (not shown) can be provided on one side of the device 10 for more aggressive cleaning, for example, while the opposing side has a polishing type surface.
In summary, a new and novel dispenser with an independently deformable internal bladder 14 is provided that can deliver consistent metered dosages of such fluid 16 media material while being replaceable when empty.
It would be appreciated by those skilled in the art that various changes and modifications can be made to the illustrated embodiments without departing from the spirit of the present invention. All such modifications and changes are intended to be covered by the appended claims.
This application claims priority from prior U.S. Provisional Application Ser. No. 60/891,316 filed on Feb. 23, 2007.
Number | Date | Country | |
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60891316 | Feb 2007 | US |