The present subject matter relates generally to a bottom rail assembly suitable for use with a covering for an architectural structure and, more particularly, to a bottom rail assembly providing adjustable roller positions for a bottom or idling roller of a zebra-type or banded roller shade to allow the vertical alignment of shade bands of the roller shade to be adjusted.
Various different types of coverings exist for placement relative to architectural structures, such as windows, doors, archways and the like. For instance, zebra-type or banded roller shades are known that include a roller sheet formed from alternating bands of differing materials, such as by alternating a transparent or sheer material and a light-blocking material along the length of the roller sheet. With such roller shades, the roller sheet typically extends between a first end coupled to a drive roller housed within the headrail and a second end coupled to either a portion of the headrail or a secondary roller housed within the headrail. In addition, the roller sheet is looped around an idling roller between its first and second ends such that the idling roller is suspended relative to the headrail via the roller shade. As such, by rotating the drive roller in a first direction, the roller sheet and, thus, the idling roller, may be lowered relative to the headrail to allow the roller sheet to at least partially cover the adjacent architectural structure. Similarly, by rotating the drive roller in the opposite direction, the roller sheet and, thus, the idling roller, may be raised relative to the headrail to allow the roller sheet to at least partially expose the adjacent architectural structure.
When installing a banded roller shade relative to an architectural structure, it is often desirable to ensure that the alternating shade bands are aligned relative to one another when the roller shade is lowered to its fully extended position. For instance, when the roller shade includes alternating bands of sheer and light blocking materials, it may be desirable for each light blocking band located in the rear of the shade to be aligned with a corresponding sheer band located in the front of the shade and vice versa to allow the shade to provide its full light-blocking capability at the fully extended position. However, in many instances, such alignment of the shade bands does not occur where the bottom end of the shade reaches the bottom of the adjacent architectural structure, such as the bottom of an associated window frame. As such, to achieve the desired alignment of the shade bands, the shade is typically raised relative to the adjacent architectural structure, thereby creating a gap between the bottom of the architectural structure and the bottom end of the shade. This gap can allow light to shine between the shade and the architectural structure and is often considered to be aesthetically displeasing to consumers. As an alternative to raising the shade relative to the adjacent architectural structure, a user may instead attempt to further extend the roller sheet to achieve the desired alignment of the shade bands. However, such extension of the roller sheet after the bottom end of the shade reaches the bottom of the adjacent architectural structure results in the roller sheet becoming slack, bunched, or folded.
Accordingly, an arrangement for use with a covering, such as a zebra-type or banded roller shade, that addresses the issues identified above in the prior art would be welcomed in the technology.
Aspects and advantages of the present subject matter will be set forth in part in the following description, or may be obvious from the description, or may be learned through practice of the present subject matter.
In various aspects, the present subject matter is directed to a covering for an architectural structure. In several embodiments, the covering includes a shade panel and a bottom rail assembly coupled to the shade panel. The bottom rail assembly includes a rail housing and a roller extending within the rail housing, with the shade panel being looped around the roller such that the bottom rail assembly is vertically supported by the shade panel as the panel is moved between extended and retracted positions. In addition, the relative positioning of the roller within the rail housing may be adjusted, as desired, between the top and bottom ends of the bottom rail housing.
These and other features, aspects and advantages of the present subject matter will become better understood with reference to the following Detailed Description and appended claims. The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments of the present subject matter and, together with the description, serve to explain the principles of the present subject matter.
This Brief Description is provided to introduce a selection of concepts in a simplified form that are further described below in the Detailed Description. This Brief Description is not intended to identify key features or essential features of the claimed subject matter, nor is it intended as an aid in determining the scope of the claimed subject matter.
A full and enabling disclosure of the present subject matter, including the best mode thereof, directed to one of ordinary skill in the art, is set forth in the specification, which makes reference to the appended figures, in which:
In general, the present subject matter is directed to a covering for an architectural feature or structure (referred to herein simply as an architectural “structure” for the sake of convenience and without intent to limit). Specifically, in several embodiments, the covering includes a shade panel and a bottom rail assembly coupled to the shade panel. The bottom rail assembly includes a rail housing and a roller extending within the rail housing, with the shade panel being looped around the roller such that the bottom rail assembly is vertically supported by the shade panel as the panel is moved between extended and retracted positions. Additionally, in accordance with aspects of the present subject matter, the relative positioning of the roller within the rail housing may be adjusted, as desired, between the top and bottom ends of the housing.
In one embodiment, the covering is configured as a zebra-type or banded roller shade, with the shade panel including alternating bands of material spaced apart along its length. In such an embodiment, the relative positioning of the roller within the rail housing may be adjusted, as desired, to adjust the vertical alignment of the shade bands between opposed sides of the shade panel. For instance, in the event that the shade bands are vertically offset by a given distance when the roller shade is moved to the fully extended position, the vertical positioning of the roller within the rail housing may be adjusted up or down, as necessary, to achieve the desired vertical alignment of the shade bands.
In one embodiment, the adjustment of the positioning of the roller within the rail housing may be performed when the covering is being initially installed relative to an associated architectural structure (e.g., a window). For instance, the installer may lower the roller shade to the fully extended position so that the bottom rail assembly reaches the desired lowermost position, such as when the bottom rail assembly contacts the bottom of the adjacent architectural structure (e.g., the window sill defined at the bottom of the window frame). The installer may then visually check the alignment of the shade bands between each side of the shade panel. If the shade bands are vertically offset from the desired alignment at such fully extended position, the installer may then adjust the relative positioning of the roller until the shade bands are properly aligned. Thereafter, in one implementation, the installer may lock or otherwise fix the position of the roller relative to the rail housing to set the desired alignment of the shade bands at the fully extended position for the shade panel. Alternatively, the installer may simply leave the roller positioned at the desired location to allow for the desired alignment of the shade bands.
In one embodiment, the bottom rail assembly includes a positioning mechanism or roller post member provided in operative association with or coupled to the roller. In such an embodiment, the roller post member is configured to move relative to the rail housing with the roller to allow the position of the roller to be adjusted within the rail housing. For instance, the roller post member is coupled to an end of the roller and is configured to slide or move vertically between the top and bottom ends of the rail housing as the roller position is being adjusted. Additionally, in one embodiment, the roller post member is configured to rotationally support the roller within the rail housing.
In one embodiment, the roller post member is configured to be slidably received within a vertically oriented guide channel defined within the rail housing. For instance, an endcap of the rail housing includes guides (e.g., “hooked” flanges) extending therefrom towards the opposed endcap of the rail housing that are spaced apart from each other such that a guide channel is defined between the opposed guides. In such an embodiment, a portion of the roller post member is received within the guide channel to allow the roller post member to move vertically within the rail housing between the opposed guides.
Additionally, in one embodiment, the bottom rail assembly includes one or more locking or holding mechanisms associated with the roller post member for maintaining the roller post member in place relative to the rail housing, thereby inhibiting or preventing further relative motion of the roller within the rail housing. For instance, the holding mechanism(s), in one embodiment, corresponds to a fastener, such as a set screw or other threaded fastener, configured to lock or fix the roller post member relative to the rail housing. In such an embodiment, by loosening the fastener relative to the rail housing, the roller post member is allowed to freely move or slide between the top and bottom ends of the rail housing. Similarly, by tightening the fastener relative to the rail housing, the roller post member is maintained in position relative to the rail housing, thereby fixing or setting the relative position of the roller within the housing.
Moreover, in several embodiments, the present subject matter is also directed to a method for adjusting the alignment of shade bands of an associated banded roller shade when the roller shade is installed relative to an adjacent architectural structure. In one embodiment, the method includes lowering a shade panel of the roller shade to an extended position relative to the adjacent architectural structure. In addition, the method includes adjusting a position of a roller of a bottom rail assembly of the roller shade between top and bottom ends of an associated rail housing of the bottom rail assembly to adjust a vertical alignment of the shade bands between first and second sides of the shade panel. The method also includes maintaining the position of the roller relative to the rail housing to set the vertical alignment of the shade bands between the first and second sides of the roller shade when the roller shade is at the extended position.
In another aspect, the present subject matter is directed to a zebra-type or banded roller shade for an architectural structure. Specifically, in several embodiments, the roller shade includes a shade panel having alternating bands of material spaced apart along its length, and a bottom rail housing coupled to the shade panel. The shade panel includes a looped bottom portion positioned within the bottom rail housing such that the shade panel includes both a first shade segment extending upwardly from the bottom rail housing that forms a first side of the shade panel and a second shade segment extending upwardly from the bottom rail housing that forms a second side of the shade panel. Additionally, in accordance with aspects of the present subject matter, the relative positioning of the bottom looped portion of the shade panel within the rail housing may be adjusted, as desired, between the top and bottom ends of the housing to adjust a vertical alignment of the alternating shade bands between the first and second sides of the shade panel. Specifically, in one embodiment, the bottom looped portion is adjustably mounted within the bottom rail housing to adjust a vertical alignment of the alternating shade bands between the first and second sides of the shade panel.
For instance, in one embodiment, to raise the bottom looped portion of the shade panel relative to the rail housing, the lengths of the first and second shade segments (e.g., as defined between a head rail assembly of the shade and the looped bottom portion of the shade panel) are decreased. Similarly, in one embodiment, to lower the bottom looped portion of the shade panel relative to the rail housing, the lengths of the first and second shade segments are increased.
Further, the present subject matter is also directed to a method for adjusting the alignment of shade bands of an associated banded roller shade when the roller shade is installed relative to an adjacent architectural structure. In several embodiments, the method includes lowering a shade panel of a roller shade to an extended position relative to an adjacent architectural structure. In addition, the method includes adjusting a position of a bottom looped portion of the shade panel between top and bottom ends of an associated bottom rail housing to adjust a vertical alignment of the shade bands between first and second sides of the shade panel. The method also includes maintaining the position of the bottom looped portion of the shade panel relative to the bottom rail housing to set the vertical alignment of the shade bands between the first and second sides of the roller shade when the roller shade is at the extended position.
Referring now to the drawings,
As shown in the illustrated embodiment, the covering 10 includes a shade panel 30 configured to be moved between an extended position (e.g., as shown in
When in the extended position, the shade panel 30 may generally extend in a vertical or heightwise direction of the covering 10 (e.g., as indicated by arrow 20 in
In several embodiments, the covering 10 may be configured as a zebra-type or banded roller shade and, thus, the shade panel 30 may correspond to a continuous roller sheet extending lengthwise between a first end 36 (
In several embodiments, the first and second shade bands 40, 42 may be formed from different materials having differing light transmission properties. For instance, the first shade bands 40 may be formed from a first material having a first light transmittance value and the second shade bands 42 may be formed from a different, second material having a lower or higher light transmittance value. Specifically, in one embodiment, the first shade bands 40 may be formed from a more opaque or light-blocking material (e.g., a black-out material or any other light-filtering fabric) while the second shade bands 42 may be formed from a more transparent or semi-transparent material (e.g., a sheer material). However, in other embodiments, the first and second shade bands 40, 42 may be formed from any other suitable materials (including any other suitable dissimilar materials or the same materials) having any suitable light transmission properties.
It should be appreciated that, by forming the first and second shade bands 40, 42 from different materials having differing light transmission properties, the covering 10 may be selectively adjusted between an “open” configuration and a “closed” configuration when shade panel 30 is extended. For instance, when the first shade bands 40 are formed from a light-blocking material and the second shade bands 42 are formed from a transparent or sheer material, the covering 10 may be provided in an “open” configuration by aligning each second shade band 42 disposed on the first side 32 of the shade panel 30 with a corresponding second shade band 42 disposed on the second side 34 of the shade panel 30, thereby allowing light to be transmitted through the aligned second shade bands 42. Similarly, in such an embodiment, the covering 10 may be provided in an “closed” configuration by aligning each second shade band 42 disposed on the first side 32 of the shade panel 30 with a corresponding first shade band 40 disposed on the second side 34 of the shade panel 30, thereby allowing the light-blocking potential of the shade panel 30 to be maximized.
Additionally, in several embodiments, each shade band 40, 42 may define a height 44 (
As indicated above, the covering 10 may also include a headrail assembly 60, with the shade panel 30 being configured to extend downwardly from the headrail assembly 60. As particularly shown in
Additionally, the covering 10 may include a bottom rail assembly 70. In embodiments in which the covering 10 includes both the headrail assembly 60 and the bottom rail assembly 70, the shade panel 30 may be configured to extend vertically between such assemblies 60, 70 when in the extended position. As shown in
Moreover, as particularly shown in
Additionally, as shown in
It should be appreciated that the drive roller 62 may be associated with any suitable drive mechanism or system configured to rotationally drive the roller 62, thereby allowing the shade panel 30 to be moved between the extended and retracted positions. For instance, as shown in
As shown in
However, in several embodiments, the shade panel 30 may only be considered to be at its fully extended position when the bottom rail assembly 70 bottoms out at the bottom of the architectural structure 12 relative to which the covering 10 is installed (e.g., when the bottom rail assembly 70 contacts the bottom of the architectural structure 12). For instance, as shown in
Referring now to
As particularly shown in
Additionally, as shown in
As shown in
Moreover, in several embodiments, the bottom rail assembly 70 may include one or more holding mechanisms provided in operative association with each roller post member 100, 102. In general, the holding mechanism(s) may be configured to maintain each associated roller post member 100, 102 in position within the lower rail housing 72, thereby inhibiting or preventing further vertical movement of the roller post members 100, 102 relative to the housing 72. For instance, in one embodiment, each holding mechanism may correspond to a fastener configured to be coupled to a respective roller post member 100, 102, such as a threaded fastener 110 (e.g., a set screw) configured to be threaded or screwed into a corresponding threaded opening 112 (
By configuring each roller post member 100, 102 to be movable within its corresponding guide channel 108 between the top and bottom ends 84, 86 of the bottom rail assembly 70, the relative position of the idling roller 74 (and, thus, the relative position of the looped bottom portion 39 of the shade panel 30) within the lower rail housing 72 may be adjusted, as desired or necessary, to fine tune the alignment of the alternating shade bands 40, 42 of the shade panel 30. For instance, when the panel 30 is moved to the fully extended position (e.g., when the bottom end 86 of the bottom rail assembly 70 is located at or adjacent to the bottom of the adjacent architectural structure 12, such as that shown in
It should be appreciated that a length 50 (
It should also be appreciated that each roller post members 100, 102 may be configured to move or slide within its associated guide channel 108 relative to the lower rail housing 72 across a given vertical travel range 116 (
Additionally, it should be appreciated that, in the illustrated embodiment, the vertical travel range 116 of the roller post members 100, 102 is generally defined by the length of the slot 114 defined in each endcap 90, 92. However, in other embodiments, the vertical travel range 116 may be set using any other suitable means, such as by including mechanical stops extending from the adjacent endcap 90, 92 at the top and bottom ends of the desired vertical travel range 116 to limit the vertical movement of each roller post member 100, 102 relative to the lower rail housing 72.
Referring now to
As shown, similar to the embodiment of the bottom rail assembly 70 described above, the bottom rail assembly 70′ includes a lower rail housing 72′ and an idling roller 74′ extending lengthwise within the rail housing 72′, with the idling roller 74′ being generally rotationally supported within the lower rail housing 72′ for rotation relative to the rail housing 72′ about an idling axis of rotation 76′ (
Additionally, as shown in the illustrated embodiment, the bottom rail assembly 70′ also includes first and second positioning mechanisms or roller post members 100′, 102′ provided in operative association with opposed ends 96′, 97′ of the idling roller 74′ within the lower rail housing 72′. Specifically, in several embodiments, the first roller post member 100′ may be configured to rotationally support a first end 96′ of the roller 74′ relative to the housing 72′ while the second roller post member 102′ may be configured to rotationally support a second end 97′ of the roller 74′ relative to the housing 72′. However, unlike the embodiment of the roller post members 100, 102 described above with reference to
Moreover, the holding mechanism provided in operative association with each roller post 106′ may be configured to maintain each associated roller post member 100′, 102′ in position relative to the lower rail housing 72′, thereby inhibiting or preventing further vertical movement of the roller 74′ within the housing 72′. For instance, each holding mechanism may, in one embodiment, correspond to a threaded fastener 110′ (e.g., a set screw) configured to extend through the elongated slot 114′ defined through the adjacent endcap 90′, 92′ of the housing 72′ to allow the fastener 110′ to be threaded or screwed into a corresponding threaded opening 112′ defined in each roller post 106′, thereby allowing the fastener 110′ to move with the associated roller post 106′ as the position of the roller 74′ is being adjusted relative to the lower rail housing 72′. In such an embodiment, by tightening the fastener 110′ against the adjacent end cap 90′, 92′, the relative vertical positioning of the adjacent end 96′, 97′ of the roller 74′ within the lower rail housing 72′ may be maintained or locked in place. Similarly, by loosening the fastener 110′ relative to the adjacent end cap 90′, 92′, the adjacent end 96′, 97′ of the roller 74′ may be unlocked or otherwise decoupled from the end cap 90′, 92′, thereby allowing the vertical positioning of the roller 74′ to be adjusted within the lower rail housing 72′.
It should be appreciated that, in one embodiment, each roller post 106′ and/or each endcap 90′, 92′ may include gripping or friction features at the interface between such components to assist in maintaining the position of the adjacent end 96′, 97′ of the roller 74′ in place when it is intended that the roller post members 100′, 102′ be held or locked in place relative to the lower rail housing 72′. For instance, as shown in
Similar to the embodiment described above, the illustrated roller post members 100′, 102′ allow the relative position of the idling roller 74′ (and, thus, the relative position of the looped bottom portion 39 of the shade panel 30 (
Referring now to
As shown in
Additionally, as shown in the illustrated embodiment, the bottom rail assembly 70* also includes first and second positioning mechanisms or roller post members 100*, 102* provided in operative association with opposed ends 96*, 97* of the idling roller 74* relative to the lower rail housing 72*. Specifically, in several embodiments, the first roller post member 100* may be associated with a first end 96* of the roller 74* while the second roller post member 102* may be associated with a second end 97* of the roller 74*. However, unlike the embodiment of the roller post members 100, 102 described above with reference to
Similar to the embodiments described above, the illustrated roller post members 100*, 102* assist in facilitating the adjustment of the relative position of the idling roller 74* (and, thus, the relative position of the looped bottom portion 39 of the shade panel 30 (
Referring now to
As shown in
Additionally, at (204), the method 200 includes adjusting a position of a roller of a bottom rail assembly of the shade between top and bottom ends of an associated rail housing to adjust a vertical alignment of the shade bands between first and second sides of the shade panel. Specifically, as indicated above with reference to
Moreover, at (206), the method 200 includes maintaining the position of the roller relative to the rail housing to set the vertical alignment of the shade bands when the roller shade is at the extended position. For example, as indicated above
While the foregoing Detailed Description and drawings represent various embodiments, it will be understood that various additions, modifications, and substitutions may be made therein without departing from the spirit and scope of the present subject matter. Each example is provided by way of explanation without intent to limit the broad concepts of the present subject matter. In particular, it will be clear to those skilled in the art that principles of the present disclosure may be embodied in other forms, structures, arrangements, proportions, and with other elements, materials, and components, without departing from the spirit or essential characteristics thereof. For instance, features illustrated or described as part of one embodiment can be used with another embodiment to yield a still further embodiment. Thus, it is intended that the present subject matter covers such modifications and variations as come within the scope of the appended claims and their equivalents. One skilled in the art will appreciate that the disclosure may be used with many modifications of structure, arrangement, proportions, materials, and components and otherwise, used in the practice of the disclosure, which are particularly adapted to specific environments and operative requirements without departing from the principles of the present subject matter. For example, elements shown as integrally formed may be constructed of multiple parts or elements shown as multiple parts may be integrally formed, the operation of elements may be reversed or otherwise varied, the size or dimensions of the elements may be varied. The presently disclosed embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the present subject matter being indicated by the appended claims, and not limited to the foregoing description.
In the foregoing Detailed Description, it will be appreciated that the phrases “at least one”, “one or more”, and “and/or”, as used herein, are open-ended expressions that are both conjunctive and disjunctive in operation. The term “a” or “an” element, as used herein, refers to one or more of that element. As such, the terms “a” (or “an”), “one or more” and “at least one” can be used interchangeably herein. All directional references (e.g., proximal, distal, upper, lower, upward, downward, left, right, lateral, longitudinal, front, rear, top, bottom, above, below, vertical, horizontal, cross-wise, radial, axial, clockwise, counterclockwise, and/or the like) are only used for identification purposes to aid the reader's understanding of the present subject matter, and/or serve to distinguish regions of the associated elements from one another, and do not limit the associated element, particularly as to the position, orientation, or use of the present subject matter. Connection references (e.g., attached, coupled, connected, joined, secured, mounted and/or the like) are to be construed broadly and may include intermediate members between a collection of elements and relative movement between elements unless otherwise indicated. As such, connection references do not necessarily infer that two elements are directly connected and in fixed relation to each other. Identification references (e.g., primary, secondary, first, second, third, fourth, etc.) are not intended to connote importance or priority, but are used to distinguish one feature from another.
All apparatuses and methods disclosed herein are examples of apparatuses and/or methods implemented in accordance with one or more principles of the present subject matter. These examples are not the only way to implement these principles but are merely examples. Thus, references to elements or structures or features in the drawings must be appreciated as references to examples of embodiments of the present subject matter, and should not be understood as limiting the disclosure to the specific elements, structures, or features illustrated. Other examples of manners of implementing the disclosed principles will occur to a person of ordinary skill in the art upon reading this disclosure.
This written description uses examples to disclose the present subject matter, including the best mode, and also to enable any person skilled in the art to practice the present subject matter, including making and using any devices or systems and performing any incorporated methods. The patentable scope of the present subject matter is defined by the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they include structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal languages of the claims.
The following claims are hereby incorporated into this Detailed Description by this reference, with each claim standing on its own as a separate embodiment of the present disclosure. In the claims, the term “comprises/comprising” does not exclude the presence of other elements or steps. Furthermore, although individually listed, a plurality of means, elements or method steps may be implemented by, e.g., a single unit or processor. Additionally, although individual features may be included in different claims, these may possibly advantageously be combined, and the inclusion in different claims does not imply that a combination of features is not feasible and/or advantageous. In addition, singular references do not exclude a plurality. The terms “a”, “an”, “first”, “second”, etc., do not preclude a plurality. Reference signs in the claims are provided merely as a clarifying example and shall not be construed as limiting the scope of the claims in any way.
The present application is based upon and claims the right of priority to U.S. Provisional Patent Application No. 62/509,846, filed May 23, 2017, the disclosure of which is hereby incorporated by reference herein in its entirety for all purposes.
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