Bottom structure for collapsible container

Information

  • Patent Grant
  • 6290123
  • Patent Number
    6,290,123
  • Date Filed
    Tuesday, October 5, 1999
    25 years ago
  • Date Issued
    Tuesday, September 18, 2001
    23 years ago
Abstract
A container includes a four-sided body configured to be folded from an expanded, opened position to a collapsed, flattened position. The four-sided body includes a set of four walls. The container further includes a floor including first and second bottom flaps coupled to first and second walls of the set of four walls. The floor also includes an anchor plate coupled to the second bottom flap and a hinge coupled to the first bottom flap and to the anchor plate to enable pivotable movement of the first bottom flap relative to the second bottom flap about a first pivot axis established by the first hinge during movement of the four-sided body between the collapsed, flattened position and the expanded, opened position.
Description




BACKGROUND AND SUMMARY OF THE INVENTION




The present invention relates to collapsible containers, and particularly to bottom structures for collapsible containers made of paperboard. More particularly, the present invention relates to a relatively flat bottom structure for a rapid set-up, rectangle-shaped bulk box.




Bulk boxes are containers that are used to store bulk resins, food products, or other items. One problem with many bulk boxes is that it is necessary to fold the bottom flaps manually to create a box floor at the time the box is set up. Additional labor is needed to create a box floor at the time the box is set up. Manual floor set-up is a problem for rectangular and octagonal bulk boxes.




According to the present invention, a container includes a four-sided body and a floor positioned to lie in a bottom opening of the four-sided body upon movement of the four-sided body from a collapsed, flattened position to assume an expanded, opened position. The floor includes first and second floor sections.




The first floor section includes first and second bottom flaps coupled to the four-sided body along fold lines and a first connector. The first connector is coupled to the first and second bottom flaps and arranged to establish a first pivot axis therebetween so that the first bottom flap pivots automatically relative to the second bottom flap during container setup as the four-sided body is moved from its collapsed, flattened position to assume its expanded, opened position.




The second floor section includes third and fourth bottom flaps coupled to the four-sided body along fold lines and a second connector. The second connector is coupled to the third and fourth bottom flaps and arranged to establish a second pivot axis therebetween so that the fourth bottom flap pivots automatically relative to the third bottom flap during container setup as the four-sided body is moved from its collapsed, flattened position to assume its expanded, opened position.




In preferred embodiments, the four-sided body includes a set of four walls arranged consecutively in series to provide the four-sided body with a rectangular shape upon movement of the four-sided body to assume its expanded, opened position. A trapezoid-shaped first bottom flap is coupled to the first wall at a first fold line, a trapezoid-shaped second bottom flap is coupled to the second wall at a second fold line, a rectangle-shaped third bottom flap is coupled to the third wall at a third fold line, and a trapezoid-shaped fourth bottom flap is coupled to the fourth wall at a fourth fold line.




The first connector includes a first anchor plate glued or otherwise coupled to the second bottom flap and a first hinge coupled at one end to the first bottom flap and at the other end to the first anchor plate to establish the first pivot axis in the first floor section. The second connector includes a second anchor plate glued or otherwise coupled to the third bottom flap and a second hinge coupled at one end to the fourth bottom flap and at the other end to the second anchor plate to establish the second pivot axis in the second floor section.




Prior to setup, the four-sided body and the four bottom flaps cooperate to define a sleeve wherein the second and third walls and bottom flaps lie in one plane and the first and fourth walls and bottom flaps lie in a second plane along with the first and second connectors to establish the collapsed, flattened position of the four-sided body. When one force is applied to a fold edge provided between the first and second walls and an opposite force is applied to a fold edge provided between the third and fourth walls, the four walls are moved relative to one another from the collapsed, flattened position to assume the “rectangular” expanded, opened position. Simultaneously, the bottom flaps in the first and second floor sections pivot relative to one another and fold relative to the four walls to create a container floor automatically. The first bottom flap pivots relative to the second bottom flap about the first pivot axis and the fourth bottom flap pivots relative to the third bottom flap about the second pivot axis and the four flaps “intermesh” with one another to form a rectangular flat floor automatically during movement of the four-sided body to assume its expanded, opened position.




Additional features and advantages of the invention will become apparent to those skilled in the art upon consideration of the following detailed description of preferred embodiments exemplifying the best mode Of carrying out the invention as presently perceived.











BRIEF DESCRIPTION OF THE DRAWINGS




The detailed description particularly refers to the following figures in which:





FIG. 1

is a perspective view of an erected container in accordance with the present invention showing vertical side walls included in the container and a rectangle-shaped top opening defined by upper edges of the container side walls;





FIG. 2

is a perspective view of the container of

FIG. 1

from a point underneath the container showing an arrangement of bottom flaps that cooperate to form the floor of the container;





FIG. 3

is a plan view of a first blank used to define an inner panel of the container and a second blank used to define an outer panel of the container and showing adhesive (represented by a pattern of dots) applied to four side walls of the outer panel to enable the inner panel to be adhered to the outer panel and showing four bottom flaps and two anchor plates appended to bottom edges of the outer panel side walls and configured to form the floor of the container once it is erected as shown in

FIG. 2

;





FIG. 4

is a perspective view of the inner and outer panels of

FIG. 3

after the panels have been partly assembled to define a container sleeve lying in a collapsed, flattened position and before manipulation of the inner and outer panels and the bottom flaps included in the outer panel to form the floor of the container;





FIGS. 5-7

show a sequence wherein various external forces are applied to the container sleeve shown in

FIG. 4

to expand the container sleeve from the collapsed, flattened position to an upright, opened position;





FIG. 5

is a perspective view showing application of a force to each of two corners of the container sleeve of

FIG. 4

during an initial stage of sleeve expansion and showing pivoting movement of one of the bottom flaps about a pivot axis established by a hinge interconnecting that bottom flap to an anchor plate adhered to another bottom flap;





FIG. 6

is a perspective view similar to

FIG. 5

showing further folding of the outer panel flaps during a later stage of sleeve expansion;





FIG. 7

is a perspective view similar to

FIG. 6

showing formation of the floor upon erection of the container,





FIG. 8

is a bottom view of the container of

FIG. 7

;





FIG. 9

is a sectional view of the container taken along line


9





9


of FIG.


8


;and





FIG. 10

is a sectional view of a portion of the container taken along line


10





10


of FIG.


7


.











DETAILED DESCRIPTION OF THE DRAWINGS




A collapsible container


10


having four side walls and a foldable bottom structure is shown setting on a flat surface


11


in FIG.


1


. Container


10


comprises an outer panel


12


and an inner panel


14


as shown, for example, in

FIGS. 1 and 3

. The outer and inner panels


12


,


14


are coupled (e.g., glued) together to form a body that can be assembled to provide a container sleeve


15


shown, for example, in FIG.


4


. It is within the scope of this disclosure to construct a container using only outer panel


12


.




Outer panel


12


includes various bottom flaps shown, for example, in

FIG. 3

that cooperate to define a floor


16


of container


10


once container sleeve


15


is expanded and manipulated as shown, for example, in

FIGS. 5 and 6

to form an erected container shown, for example, in FIGS.


2


and


7


-


9


. Outer panel


12


includes two pairs of hinged bottom flaps that cooperate to define container floor


16


.




Outer panel


12


is a die-cut blank made of a single piece of paperboard such as a corrugated material. As shown in

FIG. 3

, outer panel


12


includes, in series, a first wall


18


, second wall


20


, third wall


22


, fourth wall


24


, and connection flange


26


. Scored fold lines between adjacent walls are represented by dotted lines and adhesive is represented by a pattern of dots. Each of top flaps


28


,


30


,


32


,


34


is appended to a top edge of one of the walls


18


,


20


,


22


,


24


as shown, for example, in FIG.


3


. Each of bottom flaps


36


,


38


,


40


,


42


is appended to a bottom edge of one of the walls


18


,


20


,


22


,


24


as shown, for example, in FIG.


3


. Bottom flaps


36


,


38


,


40


,


42


cooperate to


30


define container floor


16


once container sleeve


15


is expanded and manipulated as shown, for example, in

FIGS. 4-7

. These bottom flaps


36


,


38


,


40


,


42


will be described in more detail below in connection with a description of container floor


16


.




Inner panel


14


is also a die-cut blank made of a single piece of paperboard such as a corrugated material. As shown in

FIG. 3

, inner panel


14


includes, in series, a first wall


48


, second wall


50


, third wall


52


, fourth wall


54


, and connection flange


56


. Scored fold lines between adjacent walls are represented by dotted lines.




The bottom flaps


36


,


38


,


40


, and


42


of outer panel


12


are shown in

FIG. 3. A

first anchor plate


44


is coupled to first bottom flap


36


by a first hinge


45


and configured to be coupled (e.g., glued) to second bottom flap


38


(using, e.g., adhesive represented by a pattern of dots) to enable pivotable movement of first bottom flap


36


relative to second bottom flap


38


about a first pivot axis


41


established by first hinge


45


. A second anchor plate


46


is coupled to fourth bottom flap


42


by second hinge


47


and configures to be coupled (e.g., glued) to third bottom flap


40


(using, e.g., adhesive represented by a pattern of dots) to enable pivotable movement of fourth bottom flap


42


relative to third bottom flap


40


about a second pivot axis


43


established by second hinge


47


.




First bottom flap


36


has a trapezoidal shape and has two parallel edges


361


,


363


, the longer (


361


) of which is appended to a bottom edge of first wall


18


along a scored first fold line


360


as shown in FIG.


3


. First bottom flap


36


also includes a diagonal, sloping hinge edge


362


, which edge


362


is appended to hinge


45


“along” a scored fold line


365


. The sloping hinge edge


362


is arranged to lie at an acute angle relative to first fold line


360


as shown, for example, in

FIGS. 3 and 4

. First bottom flap


36


further includes a perpendicular edge


364


arranged to lie at a right angle relative to first fold line


360


as also shown, for example, in

FIGS. 3 and 4

.




First anchor plate


44


has a trapezoidal shape and has two parallel edges


441


,


443


, the longer (


441


) of which is positioned to lie in spaced-apart parallel relation to a straight side edge


384


of second bottom flap


38


when outer panel


12


is formed as shown in FIG.


3


. First anchor plate


44


also includes a diagonal, sloping hinge edge


444


, which edge


444


is appended to first hinge


45


“along” a scored fold line


445


and arranged to define a pair of slots


58


,


60


lying between first bottom flap


36


and first anchor plate


44


. Slots


58


,


60


are separated from one another by first hinge


45


. An upper corner


62


of first anchor plate


44


is appended to an upper comer


64


of first bottom flap


36


as shown in FIG.


3


. First anchor plate


44


further includes an outer side edge


442


arranged to lie in spaced-apart parallel relation to first fold line


361


as shown, for example, in

FIGS. 3 and 4

. It is within the scope of this disclosure to add a “third comer” (not shown) to first anchor plate


44


at “edge


443


” to cause first anchor plate


44


to have a triangular shape.




Second bottom flap


38


has a trapezoidal shape and has two parallel edges


381


,


383


, the longer (


381


) of which is appended to a bottom edge of second wall


20


along a scored fold line


380


as shown in FIG.


3


. Second bottom flap


38


also includes a diagonal, sloping hinge edge


382


, which edge


382


cooperates with a straight edge


404


of third bottom flap


40


to define a somewhat “triangle-shaped” opening


66


therebetween as shown in

FIGS. 3 and 4

. Second bottom flap


38


further includes a straight edge


384


that is arranged to lie at a right angle to second fold line


380


as shown, for example, in FIG.


3


. Straight edge


384


of second bottom flap


38


and straight edge


441


of first anchor plate


44


cooperate to define a slot therebetween when outer panel


12


is formed as shown, for example, in FIG.


3


. These edges


384


,


441


are arranged to lie in side-by-side relation one to another upon formation of sleeve


15


and movement of sleeve


15


to assume a collapsed, flattened position as shown, for example, in FIG.


4


.




Third bottom flap


40


has a rectangular shape and has a long edge


401


appended to a bottom edge of third wall


22


along a scored fold line


400


as shown in FIG.


3


. Third bottom flap


40


is also shown in

FIGS. 2 and 7

. Third bottom flap


40


further includes another long edge


403


arranged to lie in spaced-apart parallel relation to long edge


401


and a pair of spaced-apart parallel short perpendicular edges


402


,


404


as shown, for example, in FIG.


3


. Each perpendicular edge


402


,


404


is arranged to lie at a right angle relative to third fold line


400


as shown best in FIG.


3


.




Fourth bottom flap


42


has a trapezoidal shape and two parallel edges


421


,


423


, the longer (


421


) of which is appended to a bottom edge of fourth wall


24


along a scored fold line


420


as shown in FIG.


3


. Fourth bottom flap


42


also includes a diagonal, sloping hinge edge


424


, which edge


424


is appended to second hinge


47


“along” a scored fold line


425


. Fourth bottom flap


42


includes a sloping free edge


422


that cooperated with a perpendicular edge


364


on the first bottom flap


36


to define a somewhat “triangle-shaped” opening


166


therebetween upon movement of sleeve


15


to the collapsed, flattened position as shown, for example, in FIG.


4


.




Second anchor plate


46


has a trapezoidal shape and two parallel edges


461


,


463


, the longer (


461


) of which is positioned to lie in spaced-apart relation to short perpendicular edge


402


of third bottom flap


40


when outer panel


12


is formed as shown in FIG.


3


. Second anchor plate


46


also includes a diagonal, sloping hinge edge


464


, which edge


464


is appended to second hinge


47


“along” a scored fold line


465


and arranged to define a pair of slots


68


,


70


lying between bottom flap


42


and second anchor plate


46


as shown, for example, in

FIGS. 3 and 4

. Slots


68


,


70


are separated from one another by second hinge


47


. An upper corner


72


of second anchor plate


46


is appended to an upper corner


74


of bottom flap


42


as shown in FIG.


3


. Second anchor plate


46


further includes an outer side edge


462


arranged to lie in spaced-apart parallel relation to fourth fold line


420


as shown, for example, in

FIGS. 3 and 4

. Longer edge


461


of second anchor plate


46


and short perpendicular edge


402


of third bottom flap


40


cooperate to define a slot therebetween when outer panel


12


is formed as shown, for example, in FIG.


3


. It is within the scope of this disclosure to add a “third corner” (not shown) to second anchor plate


46


at “edge


463


” to cause second anchor plate


46


to have a triangular shape.




As shown, for example, in

FIG. 3

, first bottom flap


36


, first hinge


45


, and first anchor plate


44


are formed in a single piece of paperboard so that one end of first hinge


45


is integral to first bottom flap


36


and the opposite end of first hinge


45


is integral to first anchor plate


44


. Fourth bottom flap


42


, second hinge


47


, and second anchor plate


46


are also formed in that same piece of paperboard as shown, for example, in FIG.


3


. One end of second hinge


47


is integral to fourth bottom flap


42


and on opposite end of second hinge


47


is integral to second anchor plate


46


.




As shown, for example, in

FIGS. 4 and 7

, perpendicular edge


402


of third bottom flap


40


is arranged to lie in side-by-side parallel relation to perpendicular edge


461


of second anchor plate


46


when sleeve


15


is in the collapsed, flattened position. Also, perpendicular edge


384


of second bottom flat


38


is arranged to lie in side-by-side parallel relation to perpendicular edge


441


of first anchor plate


44


when sleeve


15


is in the collapsed, flattened position. As also shown in

FIG. 4

, first and second hinges


45


,


47


are arranged relative to walls


18


,


20


,


22


,


24


to cause first and second pivot axes


41


,


43


established by hinges


45


,


47


to converge at convergence point


49


spaced away from walls


18


,


20


,


22


,


24


. Convergence point


49


is located as shown in

FIG. 4

to position bottom flaps


36


,


38


,


40


,


42


and anchor plates


44


,


46


to lie between walls


18


,


20


,


22


,


24


and convergence point


49


when sleeve


15


lies in the collapsed, flattened position. Also, as shown, for example, in

FIG. 8

, first and second hinges


45


,


47


are arranged relative to bottom flaps


36


,


38


,


40


,


42


to cause first and second pivot axes


41


,


43


to align in collinear relation to one another upon movement of sleeve


15


to assume the expanded, opened position.




As shown, for example, in

FIGS. 4 and 5

, first anchor plate


44


and first hinge


45


cooperate to define a first connector coupled to first and second bottom flaps


36


,


38


to enable pivotable movement of first bottom flap


36


relative to second bottom flap


38


about first pivot axis


41


during movement of sleeve


15


between the collapsed, flattened position and the expanded, opened position. Also, second anchor plate


46


and second hinge


47


cooperate to define a second connector coupled to third and fourth bottom flaps


40


,


42


to enable pivotable movement of fourth bottom flap


42


relative to third bottom flap


40


about second pivot axis


43


during movement of sleeve


15


between the collapsed, flattened position and the expanded, opened position.




During a first stage of container construction, inner panel


14


is coupled (e.g., glued) to outer panel


12


so that the following pairs of walls and flanges are aligned and coupled as suggested in FIG.


3


: (


18


,


48


), (


20


,


50


), (


22


,


52


), (


24


,


54


), and (


26


,


56


). The walls and flanges are aligned so that the scored fold lines in inner panel


14


align with the scored fold lines in outer panel


12


.




In a next stage of container construction, container sleeve


15


is formed in the following manner. First wall


18


is folded about fold line


76


to overlie second wall


20


and first anchor plate


44


is adhered to second bottom flap


38


as shown, for example, in FIG.


4


. Fourth wall


24


is folded about fold line


78


to overlie third wall


22


and second anchor plate


46


is adhered to third bottom flap


40


as shown, for example, in FIG.


4


. As shown best in

FIG. 10

, container sleeve


15


is established by coupling connection flange


26


of outer panel


12


to first wall


18


of outer panel


12


and to connection flange


56


of inner panel


14


and by coupling connection flange


56


to first wall


48


of inner panel


4


.




As shown in

FIG. 4

, first bottom flap


36


and first anchor plate


44


lie in coplanar relation to one another and in parallel relation to second bottom flap


38


when sleeve


15


is in the collapsed, flattened position. Third bottom flap


40


and second anchor plate


46


lie in coplanar relation to one another and to first bottom flap


36


and first anchor plate


44


and in parallel relation to second bottom flap


38


and fourth bottom flap


42


when sleeve


15


is in the collapsed, flattened position.




External force


80


is then applied to corner


76


of container sleeve


15


and, at the same time, external force


82


is applied to corner


78


of container sleeve


15


as shown in

FIG. 4

to expand sleeve


15


. Sleeve


15


is expanded as shown in

FIGS. 5-7

and fourth bottom flap


42


pivots about second hinge


47


relative to third bottom flap


40


and second anchor plate


46


(as fourth bottom flap


42


folds relative to fourth wall


24


and third bottom flap


40


folds relative to third wall


22


) while first bottom flap


36


is pivoted about first hinge


45


relative to second bottom flap


38


and first anchor plate


44


(as first bottom flap


36


folds relative to first wall


18


and second bottom flap


38


folds relative to second wall


20


). During sleeve expansion, third bottom flap


40


“drives” fourth bottom flap


42


automatically to its floor-forming position and second bottom flap


38


“drives” first bottom flap


36


automatically to its floor-forming position as shown in

FIGS. 5-7

to form a floor


16


comprising intermeshed bottom flaps as shown in

FIGS. 7-9

.




Although the invention has been described in detail with reference to certain preferred embodiments, variations and modifications exist within the scope and spirit of the invention as described and defined in the following claims.



Claims
  • 1. A container comprisinga four-sided body formed to include a top opening and a bottom opening and configured to be folded from an expanded, opened position to a collapsed, flattened position, the four-sided body including a set of four walls arranged consecutively in series to provide the four-sided body with a rectangular shape upon movement of the four-sided body to assume the expanded, opened position, a floor positioned to lie in the bottom opening of the four-sided body upon movement of the four-sided body to assume the expanded, opened position, the floor including a first floor section coupled to first and second walls in the set of four walls and a second floor section coupled to third and fourth walls in the set of four walls, the first floor section includes a first bottom flap coupled to the first wall at a first fold line, a second bottom flap coupled to the second wall at a second fold line, a first anchor plate coupled to the second bottom flap, and a first hinge coupled to the first bottom flap and to the first anchor plate to enable pivotable movement of the first bottom flap relative to the second bottom flap about a first pivot axis established by the first hinge during movement of the four-sided body between the collapsed, flattened position and the expanded, opened position, and the second floor section includes a third bottom flap coupled to the third wall at a third fold line, a fourth bottom flap coupled to the fourth wall at a fourth fold line, a second anchor plate coupled to the third bottom flap, and a second hinge coupled to the fourth bottom flap and to the second anchor plate to enable pivotable movement of the third bottom flap relative to the fourth bottom flap about a second pivot axis established by the second hinge during movement of the four-sided body between the collapsed, flattened position and the expanded, opened position.
  • 2. The container of claim 1, wherein the first bottom flap and the first anchor plate lie in coplanar relation to one another and in parallel relation to the second bottom flap upon movement of the four-sided body to assume the collapsed, flattened position.
  • 3. The container of claim 2, wherein each of the first and second bottom flaps has a trapezoidal shape.
  • 4. The container of claim 3, wherein the first bottom flap includes a sloping hinge edge arranged to lie at an acute angle relative to the first fold line, the first anchor plate includes a sloping hinge edge arranged to lie at an acute angle relative to the first fold line, and the first anchor plate further includes an outer edge arranged to lie at a right angle relative to the first fold line upon movement of the four-sided body to the collapsed, flattened position and in parallel relation to the first fold line upon movement of the four-sided body to the expanded, opened position.
  • 5. The container of claim 2, wherein the third bottom flap and the second anchor plate lie in coplanar relation to one another and to the first bottom flap and the first anchor plate and in parallel relation to the second and fourth bottom flaps upon movement of the four-sided body to assume the collapsed, flattened position.
  • 6. The container of claim 5, wherein each of the first and second bottom flaps has a trapezoidal shape, the third bottom flap has a rectangular shape) the fourth bottom flap has a trapezoidal shape, the first bottom flap includes a sloping hinge edge arranged to lie at an acute angle relative to the first fold line, the first anchor plate includes a sloping hinge edge arranged to lie at an acute angle relative to the first fold line, and the first anchor plate further includes an outer edge arranged to lie at a right angle relative to the first fold line upon movement of the four-sided body to the collapsed, flattened position and in parallel relation to the first fold line upon movement of the four-sided body to the expanded, opened position, the fourth bottom flap includes a sloping hinge edge arranged to lie at an acute angle relative to the fourth fold line, the second anchor plate includes a sloping hinge edge arranged to lie at an acute angle to the fourth fold line, and the second anchor plate further includes an outer edge arranged to lie at a right angle relative to the fourth fold line upon movement of the four-sided body to the collapsed, flattened position and in parallel relation to the fourth fold line upon movement of the four-sided body to the expanded, opened position.
  • 7. The container of claim 1, wherein the first bottom flap includes a sloping hinge edge arranged to lie at an acute angle relative to the first fold line, the first anchor plate includes a sloping hinge edge arranged to lie at an acute angle relative to the first fold line, one end of the first hinge is coupled to the sloping hinge edge of the first bottom flap, and an opposite end of the first hinge is coupled to the sloping hinge edge of the first anchor plate.
  • 8. The container of claim 7, wherein the first bottom flap, the first hinge, and the first anchor plate are formed in a single piece of paperboard and the one end of the first binge is integral to the first bottom flap and the opposite end of the first hinge is integral to the first anchor plate.
  • 9. The container of claim 8, wherein a scored fold line is located at a junction between the first bottom flap and the one end of the first hinge and another scored fold line is located at a junction between the first anchor plate and the opposite end of the first hinge.
  • 10. The container of claim 7, wherein the fourth bottom flap includes a sloping hinge edge arranged to lie at an angle to the fourth fold line, one end of the second hinge is coupled to the sloping hinge edge of the fourth bottom flap, and an opposite end of the second hinge is coupled to the sloping hinge edge of the second anchor plate.
  • 11. The container of claim 10, wherein the fourth bottom flap, the second hinge, and the second anchor plate are formed in a single piece of paperboard and the one end of the second hinge is integral to the fourth bottom flap and the opposite end of the second hinge is integral to the second anchor plate.
  • 12. The container of claim 10, wherein the first and second bottom flaps, the first and second hinges, and the first and second anchor plates are formed in a single piece of paperboard, the one end of the first hinge is integral to the first bottom flap, the opposite end of the first hinge is integral to the first anchor plate, the one end of the second hinge is integral to the fourth bottom flap, and the opposite end of the second hinge is integral to the second anchor plate.
  • 13. The container of claim 1, wherein the first bottom flap has a trapezoidal shape and two parallel edges and a longer one of the two parallel edges is coupled to the first wall at the first fold line.
  • 14. The container of claim 13, wherein the first bottom flap also includes a sloping hinge edge arranged to lie at an acute angle relative to the first fold line and one end of the first hinge is coupled to the first bottom flap along the sloping hinge edge.
  • 15. The container of claim 14, wherein the first anchor plate includes a sloping hinge edge arranged to lie at an acute angle relative to the first fold line, another end of the first hinge is coupled to the first anchor plate, and the sloping hinge edges of the first bottom flap and first anchor plate cooperate to define a pair of slots lying between the first bottom flap and first anchor plate and separated from one another by the first hinge upon movement of the four-sided body to assume the collapsed, flattened position.
  • 16. The container of claim 13, wherein the second bottom flap has a trapezoidal shape and two parallel edges and a longer one of the parallel edges is coupled to the second wall as the second fold line.
  • 17. The container of claim 1, wherein the first bottom flap includes a perpendicular edge arranged to lie at a right angle to the first fold line, the fourth bottom flap includes a sloping free edge arranged to lie at an acute angle to the fourth fold line, and the perpendicular edge of the first bottom flap and the sloping free edge of the fourth bottom flap cooperate to define a triangle-shaped opening therebetween upon movement of the four-sided body to assume the collapsed, flattened position.
  • 18. The container of claim 17, wherein the fourth bottom flap has a trapezoidal shape and two parallel edges, a longer one of the parallel edges is coupled to the fourth wall at the fourth fold line, and the fourth bottom flap further includes a sloping hinge edge arranged to lie at an acute angle to the fourth fold line and coupled to one end of the second hinge.
  • 19. The container of claim 17, wherein the third bottom flap has two parallel long edges, one of the long edges is coupled to the third wall at the third fold line, the third bottom flap also includes a first perpendicular edge arranged to lie at a right angle to the third fold line, the second bottom flap includes a sloping free edge arranged to lie at an acute angle to the second fold line, and the first perpendicular edge of the third bottom flap and the sloping free edge of the second bottom flap cooperate to define a triangle-shaped opening therebetween upon movement of the four-sided body to assume the collapsed, flattened position.
  • 20. The container of claim 19, wherein the third bottom flap further includes a second perpendicular edge arranged to lie at a right angle to the third fold line and the second anchor plate includes a perpendicular edge arranged to lie at a right angle to the third fold line and in side-by-side parallel relation to the second perpendicular edge of the third bottom flap upon movement of the four-sided body to assume the collapsed, flattened position.
  • 21. The container of claim 19, wherein the second bottom flap further includes a perpendicular edge arranged to lie at a right angle to the second fold line and the first anchor plate includes a perpendicular edge arranged to lie at a right angle to the second fold line and in side-by-side parallel relation to the perpendicular edge of the second bottom flap upon movement of the four-sided body to assume the collapsed, flattened position.
  • 22. The container of claim 1, wherein each of the first and second bottom flaps has a trapezoidal shape.
  • 23. The container of claim 22, wherein the fourth bottom flap has a trapezoidal shape.
  • 24. The container of claim 22, wherein the third bottom flap has a rectangular shape and the fourth bottom flap has a trapezoidal shape.
  • 25. The container of claim 1, wherein the first and second hinges are arranged relative to the walls of the four-sided body to cause the first and second pivot axes established by the hinges to converge at a convergence point spaced away from the walls and located to position the bottom flaps and the anchor plates to lie between the walls and said convergence point upon movement of the four-sided body to assume the collapsed flattened position.
  • 26. The container of claim 25, wherein the first and second hinges are arranged relative to the bottom flaps to cause the first and second pivot axes to align in collinear relation to one another upon movement of the four-sided body to assume the expanded, opened position.
  • 27. A container comprisinga four-sided body formed to include a top opening and a bottom opening and configured to be folded from an expanded, opened position to a collapsed, flattened position, the four-sided body including a set of four walls arranged consecutively ill series to provide the four-sided body with a rectangular shape upon movement of the four-sided body to assume the expanded, opened position, a floor positioned to lie in the bottom opening of the four-sided body upon movement of the four-sided body to assume the expanded, opened position, the floor including a trapezoid-shaped first bottom flap coupled to the first wall at a first fold line, a trapezoid-shaped second bottom flap coupled to the second wall at a second fold line, a rectangle-shaped third bottom flap coupled to the third wall at a third fold line, and a trapezoid-shaped fourth bottom flap coupled to the fourth wall at a fourth fold line.
  • 28. The container of claim 27, further comprising a first connector coupled to the first and second bottom flaps to cause the first and second bottom flaps to move together relative to the third and fourth bottom flaps and to the four-sided body during movement of the four-sided body between the collapsed, flattened position and the expanded, opened position.
  • 29. The container of claim 28, wherein the first connector includes a first anchor plate coupled to the second bottom flap and a first hinge coupled to the first bottom flap and the first anchor plate to enable pivotable movement of the first bottom flap relative to the second bottom flap about a first pivot axis established by the first hinge during movement of the four-sided body between the collapsed, flattened position and the expanded, opened position.
  • 30. The container of claim 29, wherein the first bottom flap includes a sloping hinge edge arranged to lie at an acute angle relative to the first fold line, one end of the first hinge is coupled to the first bottom flap along the sloping hinge edge thereof, the first anchor plate includes a sloping hinge edge arranged to lie at an acute angle relative to the second fold line and to face toward the sloping hinge edge of the first bottom flap, and another end of the first hinge is coupled to the first anchor plate along the sloping hinge edge thereof.
  • 31. The container of claim 28, further comprising a second connector coupled to the third and fourth bottom flaps to cause the third and fourth bottom flaps to move together relative to the first and second bottom flaps and to the four-sided body during movement of the four-sided body between the collapsed, flattened position and the expanded, opened position, the second connector includes a second anchor plate coupled to the third bottom flap and a second hinge coupled to the fourth bottom flap and the second anchor plate to enable pivotable movement of the third bottom flap relative to the fourth bottom flap about a second pivot axis established by the second pivot axis established by the second hinge during movement of the four-sided body between the collapsed, flattened position and the expanded, opened position.
  • 32. The container of claim 31, wherein the first bottom flap includes a sloping hinge edge arranged to lie at an acute angle relative to the first fold line, one end of the first hinge is coupled to the first bottom flap along the sloping hinge edge thereof, the first anchor plate includes a sloping hinge edge arranged to lie at an acute angle relative to the second fold line and to face toward the sloping hinge edge of the first bottom flap, and another end of the first hinge is coupled to the first anchor plate along the sloping hinge edge thereof, the fourth bottom flap includes a sloping hinge edge arranged to lie at an acute angle relative to the fourth fold line, one end of the second hinge is coupled to the fourth bottom flap along the sloping hinge edge thereof, the second anchor plate includes a sloping hinge edge arranged to lie at an acute angle relative to the fourth fold line and to face toward the sloping hinge edge of the fourth bottom flap, and another end of the second hinge is coupled to the second anchor plate along the sloping hinge edge thereof.
  • 33. The container of claim 27, further comprising a second connector coupled to the third and fourth bottom flaps to cause the third and fourth bottom flaps to move together relative to the first and second bottom flaps and to the four-sided body during movement of the four-sided body between the collapsed, flattened position and the expanded, opened position.
  • 34. The container of claim 33, wherein the second connector includes a second anchor plate coupled to the third bottom flap and a second hinge coupled to the fourth bottom flap and the second anchor plate to enable pivotable movement of the third bottom flap relative to the fourth bottom flap about a second pivot axis established by the second pivot axis established by the second hinge during movement of the four-sided body between the collapsed, flattened position and the expanded, opened position.
  • 35. A container comprisinga four-sided body and a pair of floor sections positioned to lie in a bottom opening of the four-sided body to define a floor therein upon movement of the four-sided body from a collapsed, flattened position to assume an expanded, opened position a first of the floor sections includes first and second bottom flaps coupled to the four-sided body along fold lines and a first connector coupled to the first and second bottom flaps and ranged to establish a first pivot axis therebetween to cause the first bottom flap to pivot relative to the second bottom flap during container setup as the four-sided body is moved from the collapsed, flattened position to the expanded, opened position, and a second of the floor sections includes third and fourth bottom flaps coupled to the four-sided body along fold lines and a second connector coupled to the third and fourth bottom flaps and arranged to establish a second pivot axis therebetween to cause the fourth bottom flap to pivot relative to the third bottom flap during container setup as the four-sided body is moved from the collapsed, flattened position to the expanded, opened position, the first bottom flap being positioned to lie in overlapping, parallel relation to the second bottom flap when the four-sided body is in the expanded, opened position, and the fourth bottom flap being positioned to lie in overlapping, parallel relation to the third bottom flap when the four-sided body is in the expanded, opened position, the first bottom flap and the first connector being positioned to he in co-planar relation with one another in the collapsed, flattened position, the fourth bottom flap and the second convector being positioned to lie in co-planar relation with one another in the collapsed, flattened position.
  • 36. A container comprisinga four-sided body and a pair of floor sections positioned to lie in a bottom opening of the four-sided body to define a floor therein upon movement of the four-sided body from a collapsed, flattened position to assume an expanded, opened position, a first of the floor sections includes first and second bottom flaps coupled to the four-sided body along fold lines and a first connector coupled to the first and second bottom flaps and arranged to establish a first pivot axis therebetween to cause the first bottom flap to pivot relative to the second bottom flap during container setup as the four-sided body is moved from the collapsed, flattened position to the expanded, opened position, and a second of the floor sections includes third and fourth bottom flaps coupled to the four-sided body along fold lines and a second connector coupled to the third and fourth bottom flaps and arranged to establish a second pivot axis therebetween to cause the fourth bottom flap to pivot relative to the third bottom flap during container setup as the four-sided body is moved from the collapsed, flattened position to the expanded, opened position, wherein the first connector includes a first anchor plate coupled to the second bottom flap and a first hinge coupled at one end to the first bottom flap and at an opposite end to the first anchor plate to establish the first pivot axis.
  • 37. The container of claim 36, wherein the first bottom flap and the first anchor plate lie in coplanar relation to one another and in parallel relation to the second bottom flap upon movement of the four-sided body to assume the collapsed, flattened position.
  • 38. The container of claim 36, wherein each of the first and second bottom flaps has a trapezoidal shape.
  • 39. The container of claim 36, wherein the first bottom flap is coupled to the four-sided body along a first fold line, the first bottom flap includes a sloping hinge edge arranged to lie at An acute angle relative to the first fold line, the first anchor plate includes a sloping hinge edge arranged to lie at an acute angle to the first fold line, the one end of the first hinge is coupled to the sloping hinge edge of the first bottom flap, and the opposite end of the first hinge is coupled to the sloping hinge edge of the first anchor plate.
  • 40. The container of claim 36, wherein the first bottom flap and the first connector are formed in a single piece of paperboard and the one end of the first hinge is integral to the first bottom flap and the opposite end of the first hinge is integral to the first anchor plate.
  • 41. The container of claim 40, wherein a scored fold line is located at a junction between the first bottom flap and the one end of the first hinge and another scored fold line is located at a junction between the first anchor plate and the opposite end of the first hinge.
  • 42. The container of claim 36, wherein the second connector includes a second anchor plate coupled to the third bottom flap and a second hinge coupled at one end to the fourth bottom flap and at an opposite end to the second anchor plate to establish the second pivot axis.
  • 43. The container of claim 42, wherein the third bottom flap and the second anchor plate lie in coplanar relation to one another and to the first bottom flap and the first anchor plate and in parallel relation to the second and fourth bottom flaps upon movement of the four-sided body to assume the collapsed, flattened position.
  • 44. The container of claim 42, wherein the first bottom flap is coupled to the four-sided body along a first fold line, the first bottom flap includes a sloping hinge edge arranged to lie at an acute angle relative to the first fold line, the first anchor plate includes a sloping hinge edge arranged to lie at an acute angle to the first fold line, the one end of the first hinge is coupled to the sloping hinge edge of the first bottom flap, and the opposite end of the first hinge is coupled to the sloping hinge edge of the first anchor plate, the fourth bottom flap is coupled to the four-sided body along a fourth fold line, the fourth bottom flap includes a sloping hinge edge arranged to lie at an acute angle relative to the fourth fold line, the second anchor plate includes a sloping hinge edge arranged to lie at an acute angle to the fourth fold line, the one end of the second hinge is coupled to the sloping hinge edge of the fourth bottom flap, and the opposite end of the second hinge is coupled to the sloping hinge edge of the second anchor plate.
  • 45. A container comprisinga four-sided body and a pair of floor sections positioned to lie in a bottom opening of the four-sided body to define a floor therein upon movement of the four-sided body from a collapsed, flattened position to assume an expanded, opened position, a first of the floor sections includes first and second bottom flaps coupled to the four-sided body along fold lines and a first connector coupled to the first and second bottom flaps and arranged to establish a first pivot axis therebetween to cause the first bottom flap to pivot relative to the second bottom flap during container setup as the four-sided body is moved from the collapsed, flattened position to the expanded, opened position, and a second of the floor sections includes third and fourth bottom flaps coupled to the four-sided body along fold lines and a second connector coupled to the third and fourth bottom flaps and arranged to establish a second pivot axis therebetween to cause the fourth bottom flap to pivot relative to the third bottom flap during container setup as the four-sided body is moved from the collapsed, flattened position to the expanded, opened position, the first, second, third, and fourth bottom flaps extending outwardly from the four-sided body in the collapsed, flattened position.
Parent Case Info

This application claims priority under 35 U.S.C. §119(e) to U.S. Provisional Application Ser. No. 60/103,218, filed Oct. 6, 1998, which is expressly incorporated by reference herein.

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Provisional Applications (1)
Number Date Country
60/103218 Oct 1998 US