The embodiments of the present invention relate to a device for lifting corrugated boxes. More particularly, the embodiments relate to a pair of hand held units which partially insert into a box and act as lifting handles.
Lifting boxes has long been a tedious and unpleasant endeavor. In particular, large boxes can be cumbersome and difficult to grip and lift. Accordingly, lifting boxes in an improper manner may cause severe back injuries. While there have been attempts to develop means and devices for improving the ease with which one can lift boxes, each of the attempts has suffered drawbacks.
For example, corrugated boxes have incorporated perforated sections which, when necessary, are punched out to act as handles. Unfortunately, the handles tend to fail and can injury unprotected hands. Dollies and straps are also popular in the moving business. However, not everyone has a dolly available. Moreover, dollies can damage flooring and similar surfaces.
Thus, there continues to be the need for a simple device for lifting boxes.
Accordingly, a first embodiment of the present invention comprises a pair of identical hand-held units each comprising a circular handle connected to a lifting surface. An underside of the lifting surface includes a series of lifting members designed to puncture a corrugated box. In practice, a user first inserts the lifting members into sides of the corrugated box. Then, the user is able to grip the handles and lift the box. Angling the lifting members in an upward direction maintains the box in position during the lifting procedure. Once the box is moved, the lifting members are easily removed. The lifting members are sized to prevent any damage to the contents of the box being lifted.
In a first embodiment, the lifting members are metallic teeth formed in a lifting plate. Points of the teeth are angled upward so that the box does not disengage while it is being lifted. During non-use the lifting plate may be removed, turned over and re-attached to the lifting surface such that the teeth are contained within a cavity in the lifting surface. In this manner, accidental injury is avoided during non-use.
Other features, variations and embodiments will become evident from the detailed description, drawings and claims set forth below.
a and 5b show alternative lifting plates, namely a left and right lifting plate, respectively; and
a and 6b show a top view of the left and right lifting plates of
For the purposes of promoting an understanding of the principles in accordance with the embodiments of the present invention, reference will now be made to the embodiments illustrated in the drawings and specific language will be used to describe the same. It will nevertheless be understood that no limitation of the scope of the invention is thereby intended. Any alterations and further modifications of the inventive feature illustrated herein, and any additional applications of the principles of the invention as illustrated herein, which would normally occur to one skilled in the relevant art and having possession of this disclosure, are to be considered within the scope of the invention claimed.
Reference is now made to the figures wherein like parts are referred to by like numerals throughout.
The device 100 comprises a handle 110, lifting surface 120, lifting plate 130 and lifting members 140. Preferably, the handle 110 and lifting surface 120 are fabricated of plastic using injection molding techniques. The handle 110 is joined to the lifting surface 120 by a pair of support members 150.
The handle 110 and lifting surface 120 may be a single unit or the handle 110 may be separate such that it is removable. A removable handle facilitates a simpler manufacturing process. In a removable fashion, the handle 110 includes notches 115 on each end thereof. The notches 115 engage protrusions 125 on inner surfaces of the support members 150. The notches 115 are designed such that the handle 110 may be attached to the support members 150 by twisting the handle 110 into place. Whether the handle 110 is integral or a separate unit, the handle 110 may be coated with a resilient surface (e.g., sponge) to accommodate a user's hands.
In practice, a user inserts the lifting members 140 of a pair of devices 100 into opposite sides of a corrugated box. The user then grips the handles 110 such that the user's thumbs are placed against the handles 110 in a parallel fashion along a top of the handles 110 and the user's fingers are curled up against a bottom portion of the handles 110. Then, the user simply applies upward pressure which secures the lifting members within the inner fluted layer of the corrugated box such that the box may be lifted.
Ideally, the lifting plate 130 is fabricated of a metallic member. In one embodiment, the lifting plate 130 is stamped in a machine press whereby the lifting members 140 in the form of teeth 145 are punched out of the metallic member forming the lifting plate 130. As shown in
In an alternative embodiment, a bottom edge 160 the lifting plate 130 rests in a channel (not shown) on a bottom edge 165 of the lifting surface 120 and is then removably attached with a single centrally positioned fastener (e.g., screw) as shown in
Although the teeth 145 may be angled differently, the inventor has found that a 45° angle between the teeth 145 and lifting plate 130 is ideal for maintaining the box during the lifting process. The upward angle provides increased surface area for contact with the box. In this configuration, the large surface area of the plurality of teeth 145 contacts the box and accommodates the weight of the box and contents. The increased surface area prevents the teeth from 145 from ripping through the box during use.
Alternative lifting plates 201, 202 are shown in
By angling the teeth 205, as shown in
Lifting plate 202 also incorporates a pair of magnets 215. The magnets 215 are operable to connect a pair of the devices 100 during non-use and for storage. The openings 210 in the left and right lifting plates 201, 202 correspond to a position of the lifting teeth 205 in the opposite lifting plate 201, 202. Therefore, the left and right device 100 may be connected to one another—lifting plate 201 to lifting plate 202—by the magnets 215 and such that the teeth 205 in the left lifting plate 201 enter the openings 210 in the right lifting plate 202 and vice versa. This configuration keeps the teeth 205 concealed during non-use and creates a small and convenient package for storage.
a and 6b show a top view of the left and right lifting plates 201, 202. As shown, the lifting teeth 205 include an extension portion 206. The extension portion 206 accommodates a portion of the subject box creating additional surface area contact between the teeth 205 and the box. The extension portion 206 acts like a shelf for portions of the box to rest on while being lifted.
Although the invention has been described in detail with reference to several embodiments, additional variations and modifications exist within the scope and spirit of the invention as described and defined in the following claims.
This application is a continuation-in-part of application Ser. No. 11/201,561 filed Aug. 10, 2005 now U.S. Pat. No. 7,237,813.
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| Number | Date | Country |
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| 2000-085930 | Mar 2000 | JP |
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| 2005-104603 | Apr 2005 | JP |
| Number | Date | Country | |
|---|---|---|---|
| 20070046053 A1 | Mar 2007 | US |
| Number | Date | Country | |
|---|---|---|---|
| Parent | 11201561 | Aug 2005 | US |
| Child | 11463411 | US |