The present invention generally relates to shipping and display cartons and/or cardboard blanks for forming a shipping and display carton; the shipping and display carton may be used with panel filters whereby one of the aspects of the invention relate to panel filters in combination with the shipping and display carton.
Almost every home has a panel filter which is installed in a forced air system such as the furnace and/or air conditioning unit (the HVAC system) of one's house, condominium or apartment. Panel filters are also used in the HVAC systems of other commercial buildings. Over time, the panel filters load with dust as these filters purify and clean the air that is being circulated throughout the building. As a result, these panel filters need to be changed from time to time so as to provide a clean filter and not overly restrict the air flow being circulated through the building.
As a result, a number of retailers carry large volumes of such panel filters for retail sale. Furthermore, as there are many different sizes and types of furnaces, air conditioning units or other HVAC systems, retailers need to stock a wide variety of different sizes of panel filters to meet all of the different needs of different customers.
To display such panel filters, it is known to use shipping and display cartons wherein a stack of panel filters can be shipped in a cardboard box and then the box can be partially opened to display the panel filters right on the retail shelf. While previous shipping and display cartons have provided a certain level of functionality, they present various difficulties and/or drawbacks which will be realized once the embodiment of the present invention is understood. As such, the present invention is directed towards improvements over the present state of the art.
In one inventive aspect, a filter packed shipping and display carton is provided, including a stack of panel filters having a rectangular frame enclosing filter media therein; and a box containing the stack of panel filters. The box includes opposed top and bottom sides, left and right sides, and back and front sides. A first side of the sides includes a pair of cooperating first and second retainer flaps hinged to and depending from two other of the sides. The first and second retainer flaps are locked together to retain the panel filters in a first display position through a first display opening in the first side. A second side of the sides, different from the first side, includes a removable side panel defined in the second side by perforations. The removable side panel, when removed, provides a viewing window through the second side to view at least a portion of the stack of panel filters.
In another inventive aspect, a filter packed shipping and display carton combination is provided including a stack of panel filters having a rectangular frame enclosing filter media therein and a box containing the stack of panel filters. The box includes opposed top and bottom sides, left and right sides and back and front sides. The top side includes a pair of cooperating first and second retainer flaps hinged to and depending from the left and right sides. The first and second retainer flaps are locked together to retain the panel filters in a first display position through a first display opening in the top side. In the first display position, the box displays the stack of panel filters with the panel filters vertically stacked one on top of another to display one of the spine edges of the rectangular frame for the panel filters. The at least one last filter viewing window is defined between the retainer flaps and the back side and includes at least one cut out along a lateral edge of the retainer flaps. The lateral edge runs along the back side and in close proximity thereto to prevent one of the panel filters from sliding out from under the retainer flaps when in the first display position. The retainer flaps are spaced from the front side at least two panel filters thick to provide a sufficiently large and open aperture in first display opening such that panel filters can be removed horizontally out through the first display opening. The first and second retainer flaps are adopted to releasably interlock together without any adhesive. The box also provides a lid panel for the top side. The lid panel is hinged to the front side and covers the first and second retainer flaps. The lid panel includes a lid body and a tuck tab, with the lid body interposed between the tuck tab and the front side. The tuck tab is hinged to the lid body. In a shipping position, the tuck tab is tucked between the stack of panel filters and the back side. A strip of tape is attached to the lid body and adhesively secures the lid panel to the back side. The strip of tape has a pull tab. A perforated tear line connects the lid panel to the front side such that the lid panel is adapted to be torn off along the perforated tear line to expose and provide for removal of panel filters through the first display opening. The lid panel is also adapted be reverse folded back over the front display panel to expose and provide for removal of panel filters through the first display opening. The front side comprises a front panel including a border portion at least partially lining and connected via fold lines to the left, right, and bottom sides, and a removable card connected to the border portion along a perforated tear junction. The removable card is tearable and removable along the perforated tear junction to provide a second display opening that intersects the first display opening at a corner between the front and top sides. The second display opening provides for a second display position in which the bottom side is at the gravitational bottom. The back side is at the gravitational bottom position in the first display position. The box is rotated 90 degrees between first and second display positions. The removable card carries the lid panel therewith. The lid panel is supported by the removable card in a cantilever manner such that removal of the removable card removes the lid panel therewith. Also included are perforated punch out tabs along the perforated tear junction. At least one of said left side and said right side comprises a removable side panel defined by perforations, the removable side panel being tearable and removable along the perforations to provide a third display opening. The third display opening provides for at least one of use in conjunction with the first or second display positions and a third display position different from the first and second display positions. The box is made of corrugated cardboard. One of the left and right panels has a gluing seam flap overlapping and permanently secured to the back side by an adhesive seam. The bottom side comprises four interlocking bottom flaps connected to the left, front, right and back sides, respectively, interlocking with each other without adhesive attachment to releasable secure the box together in an assembled state. The box can be broken down manually to a flat state by unlocking the four interlocking bottom flaps and bending the box along four corners connecting the left, front, right and back sides, without tools and without having to tear the box or overcome adhesive force.
Another invention aspect is directed toward a unitary cut cardboard blank for forming a shipping and display carton. A carton has a shipping configuration and a display configuration for display of panel filters including a stack of panel filters having a rectangular frame enclosing filter media therein and a box containing the stack of panel filters. In the shipping configuration, the box includes opposed top and bottom sides, left and right sides, and back and front sides. The box includes at least two of at least a portion of the top side defined by perforations being removable in the display configuration to define a display opening by which at least a portion of the stack of panel filters may be viewed through the top side, at least a portion of at least one of the left side and the right side defined by perforations is removable in the display configuration to define a display opening by which at least a portion of the stack of panel filters may be viewed through the at least one of the left side and the right side, and at least a portion of the front side defined by perforations is removable in the display configuration to define a display opening by which at least a portion of the stack of panel filters may be viewed through the front side.
In yet another inventive aspect, a unitary cut cardboard blank for forming a shipping and display carton is provided including a front side panel; a left side panel hinged via a fold line to the front side panel; a right side panel hinged via a fold line to the front side panel; a back side panel hinged via a fold line to one of the left and right side panels. One of the right and left and back side panels includes a gluing seam flap adapted to overlap and to be permanently secured to one of the other panels by an adhesive seam. The unitary cut cardboard blank includes at least two of the following: a removable card defined in the front side panel by a perforated tear junction, a removable lid panel hinged to one of the front side panel and the back side panel, and a removable side panel defined in one of the right side panel and the left side panel by a perforated tear line; wherein when the shipping and display carton is assembled, each of the removable card, removable lid panel, and removable side panel, are configured such that when removed each provides a window for viewing the contents of the carton.
Other aspects, objectives and advantages of the invention will become more apparent from the following detailed description when taken in conjunction with the accompanying drawings.
The accompanying drawings incorporated in and forming a part of the specification illustrate several aspects of the present invention and, together with the description, serve to explain the principles of the invention. In the drawings:
a is a plan view of a unitary cut cardboard blank according to an alternate embodiment of the present invention for forming a shipping and display carton;
While the invention will be described in connection with certain preferred embodiments, there is no intent to limit it to those embodiments. On the contrary, the intent is to cover all alternatives, modifications and equivalents as included within the spirit and scope of the invention as defined by the appended claims.
Referring to
In
Therefore, to provide orientation purposes for
As may be evidence from
As shown, the removable card 30 carries the lid panel via the perforated tear line of the removable card by way of a perforated tear junction 34 connecting the removable card to a remainder border portion 36 along the front side. As also illustrated in
Once the lid panel 28 is removed, it is seen that underneath there is provided a pair of cooperating retainer flaps 48 that are releasably locked together to retain the panel filters along the top side. The retainer flaps 48 only partially cover the stack of filter panels and there is a display opening 50 provided above the retainer flaps 48 over the top of the retainer flaps when viewed from the front in the horizontally flat position. The retainer flaps 48 are spaced from the front side at least two panel filters thick to provide a sufficiently large and open aperture in the display opening 50 such that the panel filters can slide horizontally out through this display opening 50. Additionally, it is seen that at least one and preferably two last filter viewing windows 52 are defined between the retainer flaps 48 and the back side 24. For example, each viewing window 52 may be provided by at least one cut-out along the lateral edge of the retainer flaps 48 (preferably—the lateral edge runs along the back side and in close proximity thereto which prevents the panel filters from sliding out from under the retainer flaps when in the horizontally flat position shown in
An additional feature that may be provided is that the retainer flaps 48 may each include respective slots 54 (one extending upward and the other extending downward in the horizontally flat position shown in
To facilitate removal of the removable card 30, perforated punch-out tabs 56 may be provided along the front side 25 to facilitate manually grasping and tearing the removable card 30 away from the remainder of the front side 25 of the box.
All of these different perforation features and limited use of permanent adhesive provides for a box that can be made of corrugated cardboard as illustrated, and in which there is only a single strip of adhesive that permanently glues two portions of the box together. For example, and as shown in
Additionally, the bottom is constructed (such as shown in
Additionally, in
With this construction, only a single glue seam connecting to adjacent panels is necessitated which allows the box to be broken flat by folding the front, left, right and back side panels (after unlocking the bottom flaps 76-79) by folding along the respective fold lines thereof. Thus, this can be done without the need for a knife.
With reference to
As illustrated in
With particular reference to
As is illustrated in
In one embodiment, when the display carton 110 is displayed with the front side panel 160 displayed outwardly towards a potential consumer, if the display carton 110 is located at the end of a shelf, the side panel 192 may be removed to reveal the stack of filters 114 through the side display window 190 as well, giving potential consumers dual viewing perspectives of the stack of filters 114. Additionally, when the display carton 110 is displayed with the top side 128 of the carton 110 displayed towards a potential consumer, again, the side panel 192 may be removed to reveal the stack of filters 114 through the side display window 190, again giving potential consumers dual viewing perspectives of the stack of filters 114. Both of these configurations may improve shelf presence over conventional cartons and may take advantage of viewing opportunities both from the front of the display shelf, as well as from the side.
Although in
With reference to
Although the projecting tab 155 is illustrated as located on the first retainer flap 148 and the slot 154 is illustrated as defined in the second retainer flap 149, these may be reversed. As is illustrated in
Additionally,
Again with reference to
The display opening 150 in the embodiment illustrated in
In another embodiment, as illustrated in
All references, including publications, patent applications, and patents cited herein are hereby incorporated by reference to the same extent as if each reference were individually and specifically indicated to be incorporated by reference and were set forth in its entirety herein.
The use of the terms “a” and “an” and “the” and similar referents in the context of describing the invention (especially in the context of the following claims) is to be construed to cover both the singular and the plural, unless otherwise indicated herein or clearly contradicted by context. The terms “comprising,” “having,” “including,” and “containing” are to be construed as open-ended terms (i.e., meaning “including, but not limited to,”) unless otherwise noted. Recitation of ranges of values herein are merely intended to serve as a shorthand method of referring individually to each separate value falling within the range, unless otherwise indicated herein, and each separate value is incorporated into the specification as if it were individually recited herein. All methods described herein can be performed in any suitable order unless otherwise indicated herein or otherwise clearly contradicted by context. The use of any and all examples, or exemplary language (e.g., “such as”) provided herein, is intended merely to better illuminate the invention and does not pose a limitation on the scope of the invention unless otherwise claimed. No language in the specification should be construed as indicating any non-claimed element as essential to the practice of the invention.
Preferred embodiments of this invention are described herein, including the best mode known to the inventors for carrying out the invention. Variations of those preferred embodiments may become apparent to those of ordinary skill in the art upon reading the foregoing description. The inventors expect skilled artisans to employ such variations as appropriate, and the inventors intend for the invention to be practiced otherwise than as specifically described herein. Accordingly, this invention includes all modifications and equivalents of the subject matter recited in the claims appended hereto as permitted by applicable law. Moreover, any combination of the above-described elements in all possible variations thereof is encompassed by the invention unless otherwise indicated herein or otherwise clearly contradicted by context.
This patent application is a Continuation-in-Part application of co-pending U.S. patent application Ser. No. 12/431,176, filed Apr. 28, 2009, the entire teachings and disclosure of which are incorporated herein by reference thereto.
Number | Date | Country | |
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Parent | 12431176 | Apr 2009 | US |
Child | 12945335 | US |