The field of the disclosure relates to bracket assemblies for securing a conveyor roller to a conveyor support frame and, in particular, bracket assemblies that enable the position of the roller to be adjusted to change the alignment of the conveyor belt.
Conveyor systems for moving articles may include a conveyor belt that travels over a plurality of idler rollers that support the conveyor belt. The idler rollers are supported by a pair of bracket assemblies which support the roller at each end. Each bracket assembly is connected to a support frame of the conveyor system. The conveyor belt may be driven by a drive pulley which acts to rotate the conveyor belt about the conveyor system. As the conveyor belt rotates, the belt may become misaligned on one or more of the rollers which causes the belt to wear relatively quickly and increases the possibility of belt failure.
A need exists for bracket assemblies that allow an operator to change the position of the conveyor belt roller to realign the conveyor belt.
This section is intended to introduce the reader to various aspects of art that may be related to various aspects of the disclosure, which are described and/or claimed below. This discussion is believed to be helpful in providing the reader with background information to facilitate a better understanding of the various aspects of the present disclosure. Accordingly, it should be understood that these statements are to be read in this light, and not as admissions of prior art.
One aspect of the present disclosure is directed to a bracket assembly for changing the position of a roller to align a conveyor belt. The bracket assembly includes a first bracket having an opening for receiving a roller shaft. A second bracket is pivotally connected to the first bracket. The second bracket includes a first portion for connecting the second bracket to a support frame and a second portion perpendicular to the first portion. The second portion is pivotally connected to the first bracket. The second portion includes an outer face which defines an outer face plane that is coincident with at least a portion of the outer face. A fastener is moveable between a locked position in which the first bracket is prevented from pivoting relative to the second bracket and an unlocked position in which the first bracket may pivot relative to the second bracket. The bracket assembly includes a handle that enables an operator to pivot the first bracket relative to the second bracket. The handle extends through the outer face plane defined by the second portion of the second bracket.
Another aspect of the present disclosure is directed to a bracket assembly for changing the position of a roller to align a conveyor belt. The bracket assembly includes a first bracket having an opening for receiving a roller shaft. The bracket assembly includes a second bracket for connecting the bracket assembly to a frame. The second bracket is pivotally connected to the first bracket. A turnbuckle is connected to the first bracket and the second bracket. The turnbuckle includes a threaded barrel and at least one pin which threadingly engages the barrel. Rotation of the barrel causes the first bracket to pivot relative to the second bracket.
Yet another aspect of the present disclosure is directed to a bracket assembly for changing the position of a roller to align a conveyor belt. The bracket assembly includes a first bracket having an opening for receiving a roller shaft and a second bracket for connecting the bracket assembly to a frame. The bracket assembly also includes a third bracket. The second bracket is disposed between the first bracket and the third bracket. The third bracket is connected to the first bracket. A handle enables an operator to slide the first bracket and third bracket relative to the second bracket. The bracket assembly includes a locking fastener that is moveable between a locked position in which the first and third brackets are prevented from sliding relative to the second bracket and an unlocked position in which the first bracket and third bracket may slide relative to the second bracket.
Various refinements exist of the features noted in relation to the above-mentioned aspects of the present disclosure. Further features may also be incorporated in the above-mentioned aspects of the present disclosure as well. These refinements and additional features may exist individually or in any combination. For instance, various features discussed below in relation to any of the illustrated embodiments of the present disclosure may be incorporated into any of the above-described aspects of the present disclosure, alone or in any combination.
Corresponding reference characters indicate corresponding parts throughout the drawings.
Provisions of the present disclosure relate to bracket assemblies for changing the position of a roller of a conveyor system. By changing the position of the roller, the conveyor belt may be better aligned on the conveyor. An example bracket assembly 100 is shown in
The conveyor roller 125 includes a roll body 127 (
The first bracket assembly 100 includes a first bracket 104 and a second bracket 108. The first bracket 104 includes an opening 110 (
The opening 110 (
Referring now to
The second bracket 108 is pivotally connected to the first bracket 104 (
In the illustrated embodiment, the pivot connector 167 (
Any pivot connector 167 that enables the first and second brackets 104, 108 to pivot relative to each other may be used unless stated otherwise. For example, the pivot connector 167 may be a pin about which the first and/or second brackets 104, 108 pivots. In some embodiments, the pivot connector 167 does not include a nut disposed between the first and second brackets 104, 108.
The bracket assembly 100 includes a locking fastener 179 (or more simply “fastener”) that enables the first and second brackets 104, 108 to be selectively locked together. The fastener 179 is moveable between a locked position in which the first bracket 104 is prevented from pivoting relative to the second bracket 108 and an unlocked position in which the first bracket 104 may pivot relative to the second bracket 108.
In the illustrated embodiment, the fastener 179 includes a threaded bolt 181 (
The fastener 179 includes a threaded case 183 (
As shown in
In the illustrated embodiment and as shown in
To change the position of the roller 125 to align a conveyor belt, an operator grasps the handle 185 of the locking fastener 179 and turns the handle counter-clockwise to move the fastener 179 to the unlocked position. The operator grasps the handle 189 of the bracket assembly 100 and moves the first bracket 104 and roller 125 left or right, depending on the mis-alignment of the conveyor belt. Once adjusted, the handle 185 of the locking fastener 179 is grasped and the fastener is turned clockwise to lock the bracket assembly 100 such that the first and second brackets 104, 108 cannot pivot relative to each other. The pivot connector 167 may be sufficiently torqued to keep the connector 167 in place but allow the first and second brackets 104, 108 to pivot relative to each other when the locking fastener is in the unlocked position.
Another embodiment of the bracket assembly 200 is shown in
The bracket assembly 200 includes a turnbuckle 220 connected to the first bracket 204 at a first end and connected to the second bracket 208 at its opposite end. Referring now to
The turnbuckle 220 is pivotally connected to the first bracket 204 and the second bracket 208. The first bracket 204 includes a main body 250 (
In the illustrated embodiment, the pivot connector 267 (
The first bracket 204 includes an upper segment 249, a lower segment 257 and an intermediate segment 253 disposed between the upper segment 249 and the lower segment 257. The intermediate segment 253 extends at least partially in a direction parallel to the central axis A210 and toward the second bracket 208 (
The second bracket 208 (
Another embodiment of the bracket assembly 200 is shown in
Referring now to
In the illustrated embodiment, the first and second coupling fasteners 372, 374 (
The bracket assembly 300 includes a locking fastener 379 (or more simply “fastener”) that enables the first and third brackets 304, 312 to be selectively locked (i.e., prevented from sliding) relative to the second bracket 308. The locking fastener 379 is moveable between a locked position in which the first and third brackets 304, 312 are prevented from sliding relative to the second bracket 308 and an unlocked position in which the first bracket 304 and third bracket 312 may slide relative to the second bracket 308.
In the illustrated embodiment, the locking fastener 379 includes a threaded bolt 381 (
A threaded case 383 (
The bracket assembly 300 also includes a bracket assembly handle 389 (or more simply “handle”). The handle 389 enables an operator to slide the first bracket 304 and third bracket 312 relative to the second bracket 308 when the locking fastener 379 is in the unlocked position. In the illustrated embodiment, the third bracket 312 comprises the handle 389 (i.e., they are integral). In other embodiments, the handle 389 is connected to the third bracket 312.
The bracket assemblies (100, 200, 300) described above may each be part of a bracket system 500 for securing a conveyor belt roller to a support frame. The bracket system 500 also includes the second bracket assembly 140 (
Each bracket system 500 described above may be part of a conveyor system 600. The conveyor system 600 includes a plurality of rollers 125 with the shaft(s) of each rollers each being securing by a bracket system 500 described above.
Compared to conventional bracket assemblies, the bracket assemblies of the present disclosure have several advantages. By use of a fastener that includes a handle for selectively locking the first and second brackets, adjustment of the roller position and alignment of the conveyor belt may be performed by an operator without tools. The bracket assembly handle allows the operator to grasp the bracket and move the roller to align the conveyor belt. In embodiments in which the bracket assembly includes a washer disposed between the first and second brackets, corrosion between the first and second brackets that causes the brackets to join together may be prevented. In embodiments in which the bracket assembly does not include a nut in the pivotal connection between the first and second brackets, the bracket assembly may include less flex and better secures the roller.
The bracket assemblies may allow for relatively precise control of belt alignment (e.g., precise control of the pivot or slide between brackets). The bracket assemblies allow for correction of the belt alignment at relatively low cost (i.e., low manufacturing cost). The bracket assemblies have relatively small surfaces on which conveyed material may accumulate. The bracket assemblies eliminate the need to “knock” or manually pivot return idlers secured by conventional bracket assemblies. The bracket assemblies enable the idler position to be adjusted while the conveyor is operating.
As used herein, the terms “about,” “substantially,” “essentially” and “approximately” when used in conjunction with ranges of dimensions, concentrations, temperatures or other physical or chemical properties or characteristics is meant to cover variations that may exist in the upper and/or lower limits of the ranges of the properties or characteristics, including, for example, variations resulting from rounding, measurement methodology or other statistical variation.
When introducing elements of the present disclosure or the embodiment(s) thereof, the articles “a,” “an,” “the,” and “said” are intended to mean that there are one or more of the elements. The terms “comprising,” “including,” “containing,” and “having” are intended to be inclusive and mean that there may be additional elements other than the listed elements. The use of terms indicating a particular orientation (e.g., “top,” “bottom,” “side,” etc.) is for convenience of description and does not require any particular orientation of the item described.
As various changes could be made in the above constructions and methods without departing from the scope of the disclosure, it is intended that all matter contained in the above description and shown in the accompanying drawing[s] shall be interpreted as illustrative and not in a limiting sense.
This application claims the benefit of U.S. Provisional Patent Application No. 63/587,901, filed Oct. 4, 2023, which is incorporated herein by reference in its entirety.
Number | Date | Country | |
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63587901 | Oct 2023 | US |