The present patent application relates to modular walls or modular wall systems, and particularly to a bracket system for mounting an accessory structure or an adjacent pair thereof to a modular wall system. The modular wall system generally comprises at least a vertical frame member. The vertical frame member has a series of vertically arranged mounting openings.
Architectural wall systems (also called modular wall systems) are designed to easily subdivide open spaces into offices, conferences rooms and open spaces using pre-fabricated components. Because they are designed to be put up and taken down and add no additional stability to the building itself (that is, they are not load bearing walls), they are utilized to save time during the remodeling and construction phases by architects and contractors along with interior designers. The materials used in these walls systems may vary but may typically include glass, aluminum, steel, and a variety of wall panel materials such as gypsum, fiberboard, hardboard to name a few.
Architectural wall systems may take either a stick-built approach, where most of the work may be done on-site typically using aluminum extrusions cut to size and assembled along with locally acquired glass or solid panels, or alternatively, may use unitized walls. The unitized walls may be wall sections that have been preassembled off-site at a factory or a manufacturing facility with the final placement of the preassembled sections into wall runs are done on-site. These types of systems are attractive to architects and designers since they emulate the look of finished walls and are sold to them as being flexible and modular to the point of being re-usable.
Existing systems allow for a pair of accessory structures or furniture (e.g., cabinets, shelves, frames, etc.) to be hung onto the architectural wall systems. Typically, these existing systems use a dual/double track slotted pattern wall standard, but this makes the spacing between the finished wall segments to be wider as the dual tracks need to be accessible. Another alternative is to install an additional dual/double track slotted patterned wall standard onto, or into the thinner wall slotted wall standard of the modular/architectural wall systems when hanging accessory structure(s)/furniture items onto the architectural wall system. But, this alternative creates an additional part protruding from the architectural wall system and creates an additional step/procedure that needs to be performed when adding/altering the wall mounted elements (e.g., accessory structure/furniture).
The present patent application endeavors to provide various improvements over prior mentioned examples along with any similar examples that may not have been mentioned or included.
In one embodiment of the present patent application, a bracket system for mounting an accessory structure or an adjacent pair thereof to a modular wall system is provided. The modular wall system comprises at least a vertical frame member. The vertical frame member has a series of vertically arranged mounting openings. The bracket system comprises a first bracket member configured to be selectively engageable with the vertical frame member associated with the modular wall system, and a second bracket member configured to be selectively engageable with the vertical frame member associated with the modular wall system. Each of the first bracket member and the second bracket member has a base portion and a plurality of vertically spaced mounting inserts. Each mounting insert extends away from the respective base portion. Each of the base portions is configured for attachment to the accessory structure. Each mounting insert of the first bracket member and the second bracket member is configured to be selectively inserted into one of the series of vertically arranged mounting openings of the vertical frame member associated with the modular wall system. The first bracket member and the second bracket member are configured to be interleaved with each other with the mounting insert of the first bracket member alternating with the mounting insert of the second bracket member such that the mounting insert of the first bracket member is received in one of the series of vertically arranged mounting openings of the vertical frame member and the mounting insert of the second bracket member is received in another adjacent one of the series of vertically arranged mounting openings of the vertical frame member.
Exemplary and non-limiting implementations of the foregoing aspects may include one or more of the following features.
One of the first bracket member and the second bracket member may include an anti-dislodging member that is configured to be positioned on the mounting insert at a top end of the first bracket member or the second bracket member when the first bracket member and the second bracket member are interleaved with each other. The anti-dislodging member may be configured to be selectively inserted into the same one of the series of vertically arranged mounting openings of the vertical frame member as that of the mounting insert at the top end of the first bracket member or the second bracket member is inserted into so as to prevent dislodging of the first bracket member or the second bracket member. The anti-dislodging member may be configured to engage with a rear surface of the vertical frame member near an upper edge of one of the series of vertically arranged mounting openings of the vertical frame member when the anti-dislodging member is received in the one of the series of vertically arranged mounting openings of the vertical frame member.
Each mounting insert of the first bracket member and the second bracket member may have a downwardly facing slot that is configured to receive a lower edge of one of the series of vertically arranged mounting openings of the vertical frame member when each mounting insert of the first bracket member and the second bracket member is received in the one of the series of vertically arranged mounting openings of the vertical frame member. When each mounting insert of the first bracket member and the second bracket member is moved downwardly, in a longitudinal direction of the vertical frame member, in the corresponding one of the series of vertically arranged mounting openings of the vertical frame member, inner surfaces of the downwardly facing slot of each mounting insert are configured to engage with outer surfaces of the lower edge of the one of the series of vertically arranged mounting openings of the vertical frame member.
The bracket system may further comprise a bracket member lock configured to be selectively engageable with the vertical frame member associated with the modular wall system. The bracket member lock may be configured to be positioned at the top end of at least one of the first bracket member and the second bracket member. The bracket member lock may include at least one mounting insert. The mounting insert of the bracket member lock may be configured to be selectively inserted into one of the series of vertically arranged mounting openings of the vertical frame member so as to further prevent dislodging of the first bracket member and/or the second bracket member.
The mounting insert of the bracket member lock may be configured to be inserted into the same one of the series of vertically arranged mounting openings of the vertical frame member as that of the mounting insert at the top end of the first bracket member or the second bracket member is inserted into. The mounting insert of the bracket member lock may be configured to be inserted into one of the series of vertically arranged mounting openings of the vertical frame member that is positioned above an adjacent one of the series of vertically arranged mounting openings of the vertical frame member the mounting insert at the top end of the first bracket member or the second bracket member is inserted into.
The at least one mounting insert of the bracket member lock may include a first mounting insert and a second mounting insert. One of the first mounting insert and the second mounting insert may be configured to be inserted into the same one of the series of vertically arranged mounting openings of the vertical frame member as that of the mounting insert at the top end of the first bracket member or the second bracket member is inserted into. The other of the first mounting insert and the second mounting insert may be configured to be inserted into an adjacent one of the series of vertically arranged mounting openings of the vertical frame member that is positioned above the one of the series of vertically arranged mounting openings of the vertical frame member the mounting insert at the top end of the first bracket member or the second bracket member is inserted into.
One of the first mounting insert and the second mounting insert may be configured to be engaged with an upper edge of the one of the series of vertically arranged mounting openings of the vertical frame member. The other of the first mounting insert and the second mounting insert may be configured to be engaged with both an upper edge and the lower edge of the adjacent one of the series of vertically arranged mounting openings of the vertical frame member.
The at least one mounting insert of the bracket member lock may include a third mounting insert. The third mounting insert may be configured to be inserted into an adjacent one of the series of vertically arranged mounting openings of the vertical frame member that is positioned below the one of the series of vertically arranged mounting openings of the vertical frame member the mounting insert at the top end of the first bracket member or the second bracket member is inserted into.
Another aspect of the present application includes a method of mounting the bracket system discussed above to a modular wall. The method comprises inserting the mounting inserts of the first and second bracket members into the vertically arranged series of the vertical frame member with the mounting insert of the first bracket member alternating with the mounting insert of the second bracket member such that the mounting insert of the first bracket member is received in one of the series of vertically arranged mounting openings of the vertical frame member and the mounting insert of the second bracket member is received in another adjacent one of the series of vertically arranged mounting openings of the vertical frame member.
Exemplary and non-limiting implementations of the foregoing aspects may include one or more of the following features.
The method further comprises attaching an accessory structure to the base portion of the first bracket member. The accessory structure is attached to the base portion of the first bracket member before the act of inserting the mounting inserts of the first and second bracket members into the vertically arranged series of the vertical frame member.
The method further comprises attaching another accessory structure to the base portion of the second bracket member. The accessory structures are attached to the base portions of the first and second bracket members before the act of inserting the mounting inserts of the first and second bracket members into the vertically arranged series of the vertical frame member.
The method further comprises attaching an accessory structure to both base portions of the first and second bracket members. The accessory structure is attached to both base portions of the first and second bracket members before the act of inserting the mounting inserts of the first and second bracket members into the vertically arranged series of the vertical frame member.
The bracket system further comprises a bracket member lock configured to be selectively engageable with the vertical frame member associated with the modular wall system, wherein the bracket member lock is configured to be positioned at a top end of at least one of the first bracket member and the second bracket member, wherein the bracket member lock includes at least one mounting insert, and wherein the mounting insert of the bracket member lock is configured to be selectively inserted into one of the series of vertically arranged mounting openings of the vertical frame member so as to prevent dislodging of the first bracket member and/or the second bracket member. The method further comprises positioning the bracket member lock at a top end of at least one of the first bracket member and the second bracket member and inserting the mounting insert of the bracket lock member into one of the series of vertically arranged mounting openings of the vertical frame member so as to prevent dislodging of the first bracket member and/or the second bracket member.
These and other aspects of the present patent application, as well as the methods of operation and functions of the related elements of structure and the combination of parts and economies of manufacture, will become more apparent upon consideration of the following description with reference to the accompanying drawings, all of which form a part of this specification, wherein like reference numerals designate corresponding parts in the various figures. In one embodiment of the present patent application, the structural components illustrated herein are drawn to scale. It is to be expressly understood, however, that the drawings are for the purpose of illustration and description only and are not intended as a definition of the limits of the present patent application. It shall also be appreciated that the features of one embodiment disclosed herein can be used in other embodiments disclosed herein. As used in the specification and in the claims, the singular form of “a”, “an”, and “the” include plural referents unless the context clearly dictates otherwise. In addition, as used in the specification and the claims, the term “or” means “and/or” unless the context clearly dictates otherwise. It should also be appreciated that some of the components and features discussed herein may be discussed in connection with only one (singular) of such components, and that additional like components which may be disclosed herein may not be discussed in detail for the sake of reducing redundancy.
Other aspects, features, and advantages of the present patent application will become apparent from the following detailed description, the accompanying drawings, and the appended claims.
Various embodiments are disclosed, by way of example only, with reference to the accompanying schematic drawings in which corresponding reference symbols indicate corresponding parts, in which
Modular walls typically have a frame supporting panels of a variety of styles. Such panels may be wood, frameless glass (or another translucent or transparent material), back painted or frosted glass (or other translucent or transparent material), framed glass, gypsum, fiberboard, sheet metal, canvas exterior, etc. Any such panels can also be finished or covered with different treatments. Such panels can also be functional components, like a whiteboard, display screen, etc. The types of modular walls and panels thereof are not limiting and the examples mentioned herein are exemplary only.
In
Wall sections W1-W3 are shown as having wood, fiberboard or other non-transparent material, while wall sections W4 and W5 are glass wall sections.
The details of the bottom rail of the wall sections, the top rail of the wall sections, the height adjuster, and systems and methods of mounting the one or more panes of glass or solid wood/fiberboard panels to the bottom/top rail of the wall sections are discussed in detail in the above incorporated applications. The details of the bottom rail, the top rail, and the height adjuster are also discussed in detail in U.S. Patent Application Ser. Nos. 63/327,389 and 18/129,681 both titled “Pre-assembled Internal Frame For Modular Wall Section”, each of which is incorporated by reference in its entirety. These patent applications are commonly owned by the same assignee as the present patent application.
The vertical frame members 12, 12′ each have a series of vertically arranged mounting openings 22, 22′ for mounting wall panels 25 during installation of the wall section as will be described in detail below. The vertical frame members 12, 12′ may also have a stepped configuration 24, 24′ as discussed in detail in those applications.
The frame 10 may also include a plurality of horizontal frame members, e.g., 14, 16, 18, extending laterally between the vertical frame members 12 to connect the vertical frame members together, typically in parallel relation. Any horizontal frame members may be used, and those illustrated are not intended to be limiting. Typically, the plurality of horizontal frame members includes at least one intermediate horizontal frame member (e.g., 18) spaced vertically from the top and bottom of the frame. The frame's horizontal frame members may include a bottom horizontal frame member 14 and/or a top horizontal frame member 16. These frame members may also have any construction or configuration. These may be connected differently or in the same manner.
The vertical frame member 12 in
The details of the vertical frame members, their manufacturing procedures, their stepped configurations, and an inverted relationship between the pair of vertical frame members (e.g., the vertical frame member at the left side of one wall section (e.g., the top one of the two) is inverted with respect to the vertical frame member at the right side of an adjacent wall section (e.g., the bottom one of the two as shown in
Alternatively, in another embodiment, the internal frame may be assembled at the installation site. That is, the internal frame may not be pre-assembled at the manufacturing location but rather assembled at the installation site.
In one embodiment, the internal frame, as used in the discussion below, may include either pre-assembled internal frame that is assembled at the manufacturing location and as shown in
The vertical frame members, the horizontal frame members, the height adjusters, the fasteners, and/or other components of the internal frame may have the same configuration as those in the pre-assembled internal frame. The vertical frame members, the horizontal frame members, the height adjusters, the fasteners, and/or other components of the internal frame may have different configurations than those in the pre-assembled internal frame.
In the illustrated non-limiting embodiment, each adjacent pair of the first and second flanges 32, 34 of the abutting vertical frame members 12 are positioned adjacent one another to provide three of the series of vertically arranged mounting openings 42, 44, 46 on each side of the modular wall at the corresponding end to end junction of the adjacent wall sections.
The methods and systems for mounting wall panel 70, 72 to the internal frame (e.g., pre-assembled at the manufacturing location as shown in
After the wall panels 70, 72 are installed, the modular wall system can be completed with the addition of fascia trim members. In
The adjacent wall panels (e.g., 70 and 70 or 72 and 72 in
Using that gap 90 enables at least one accessory structure to be mounted to the exposed series of vertically arranged mounting openings 44 at the area between the two adjacent panels 70 and 70 or 72 and 72. An accessory structure can include any type of structure (e.g., design element), and may include a fascia trim member for covering the gap 90 if desired. Alternatively, the accessory structure can be a functional accessory, such as a shelf, a cabinet, a receptacle, an electronic device, a desk, a table, a computer monitor support, or a lighting device, a hanger support, a picture or painting frame, a clothing rack, an acoustical dampening panel, a fan, a slat wall panel, a tray for office implements, or a sign. The accessory structure mounted to openings 44 can be a larger structure that mounts to another set openings 44 elsewhere in the wall system as well, and can be any component that serves to attach another structure, such as the structural arm for supporting a shelf, electronic display, cabinet, etc. The particular accessory structure itself is not limiting. These accessory structures can be mounted using mounting inserts 110 (e.g., 1101, 1102, 1103) of a first bracket member 102 and 114 (1141, 1142, 1143) of a second bracket member 104 of a bracket system 100 as will be discussed in detail below.
For example, to provide non-limiting context,
One advantage of the modular design described in this patent application for the modular wall system is that upgrades can be easily made after installation of the modular wall system is complete. For example, if customer wants a different aesthetic appearance, trim members can be removed and replaced easily as an upgrade change. As another example, after the modular wall system is installed, a customer may decide to add shelving or another functional accessory structure 120 (see
The use of the bracket members 102, 104 as discussed herein is not limited to the frame members 12 discussed herein and disclosed in the above-referenced applications. Instead, the bracket system discussed in the present application may also be used in conjunction with other frame members having any construction that presents a series of vertically arranged openings whereby the bracket system can be mounted in the interleaving manner discussed herein to a single series of openings.
For example, as shown in and described with respect to
The accessory structure 120 has also been described in detail with respect to
As shown in
The bracket system 100 comprises a first bracket member 102 configured to be selectively engageable with the vertical frame member 12 associated with the modular wall system, a second bracket member 104 configured to be selectively engageable with the vertical frame member 12 associated with the modular wall system, and a bracket member lock 106 (as shown in
The term “selectively engageable” herein refers to arrangements in which the bracket member 102, 104/bracket member lock 106 may be engaged with the vertical frame member 12 associated with the modular wall system (e.g., for mounting the accessory structure 120 or the adjacent pair thereof 120′ to the modular wall system) and in which the bracket member 102, 104/bracket member lock 106 may be disengaged from the vertical frame member 12 (e.g., without any damage). For example, the disengaged configuration of the first bracket member 102, the second bracket member 104, and/or the bracket member lock 106 from the vertical frame member 12 is shown in
The first bracket member 102 may be either the left side bracket member or the right side bracket member, and the second bracket member 104 may be the other of the left side bracket member or the right side bracket member. The first bracket member 102 is depicted as the left one and the second bracket member is depicted as the right one. However, which of the two is denoted first versus second is a matter of convenience and the terms first and second are used to simply denote one bracket member versus the other without limitation as to whether it is in the left or right one in implementation.
Each of the first bracket member 102 and the second bracket member 104 has a base portion and a plurality of vertically spaced mounting inserts. The first bracket member 102 has a base portion 108 and a plurality of vertically spaced mounting inserts 1101, 1102, 1103. The second bracket member 104 has a base portion 112 and a plurality of vertically spaced mounting inserts 1141, 1142, 1143.
Each of the base portions 108 and 112 is configured for attachment to the accessory structure 120, as discussed above. The base portions 108 and 112 may have any shape or configuration. The shape and the configuration of the base portion may depend on the type of the accessory structure, the weight of the accessory structure, the function of the accessory structure, etc. that is being mounted to the modular wall system. In one embodiment, the base portions 108 and 112 may have the same length and same width. In another embodiment, the base portions 108 and 112 may have different lengths and/or different widths. The length and width of the base portion may also depend on the type of the accessory structure, the weight of the accessory structure, the function of the accessory structure, etc. that is being mounted to the modular wall system.
The base portions 108 and 112 may extend in a plane that is parallel to a plane of the wall panels (e.g., 70) of the modular wall system. Each base portion 108, 112 has an opening 116, 118 that allows the respective bracket member 102, 104 to be connected/attached to the accessory structure 120, 120′ with fasteners (screws, bolts, etc.) or the like. Welding, snap-fits, magnetic attachment, or any other types of fasteners may also be used to connect the respective bracket member 102, 104 to the accessory structure 120, 120′. This attachment arrangement provides the desired strength for mounting the accessory structure 120, 120′ to the modular wall system, and may vary in accordance with the accessory structure 120, 120′ to be supported. In the illustrated embodiment, two openings 116 are provided (one in the top portion and one in the bottom portion) in the base portion 108 of the first bracket member 102. Similarly, two openings 118 are provided (one in the top portion and one in the bottom portion) in the base portion 112 of the second bracket member 104. The number of openings in the base portion may vary in other embodiments. The openings 116, 118 may be elongated shaped configuration as shown. In another embodiment, the shape and configuration of openings 116, 118 may vary. These non-limiting openings 116 and/or 118 may be used to receive screw or bolts for attachment to an accessory structure, such as bolts for attaching a base portion to a rear wall or structure of a cabinet, shelf, display device, etc.
In one embodiment, the base portion 108 of the first bracket member 102 and the base portion 112 of the second bracket member 104 may each be configured for attachment to the same type of accessory structures (shelving 881, 882 or 882, 883 as shown in
In another embodiment, one of the base portion 108 and the base portion 112 may be configured for attachment to a first type of accessory structure and the other of the base portion 108 and the base portion 112 may be configured for attachment to a different, second type of type of accessory structure. In such an embodiment, the shape, configuration, length, and/or width of the base portion 108 may be different from the shape, configuration, length, and/or width the base portion 112. Also, the base portions 108, 112 may be used to attach two different accessory structures side-by-side, or they may be used to attach the same accessory structure to provide additional support by sharing the load between both bracket members 102, 104.
Each mounting insert 110, 114 of the first bracket member 102 and the second bracket member 104 extends away from the respective base portion. Each mounting insert 110, 114 of the first bracket member 102 and the second bracket member 104 may be perpendicular to the respective base portion. Each mounting insert 110, 114 of the first bracket member 102 and the second bracket member 104 is also perpendicular to the mounting openings 44 in the vertical frame member 12. The mounting inserts 110, 114 may extend in a plane that is perpendicular to the plane of the wall panels (e.g., 70 or 72) of the modular wall system. Each mounting insert 110 may be provided on a lateral side 124 of the first bracket member 102 and each mounting insert 114 may be provided on a lateral side 126 of the second bracket member 104. These lateral sides 124, 126 are shown at the edges of the base portions 108, 112 in the illustrated embodiment.
Three mounting inserts are shown for each of the first bracket member 102 and the second bracket member 104. That is, the first bracket member 102 may include three vertically spaced mounting inserts 1101, 1102, 1103 and the second bracket member 104 may include three vertically spaced mounting inserts 1141, 1142, 1143. The number of mounting inserts for the first bracket member 102 and the second bracket member 104 may vary in other embodiments.
The number of mounting inserts of the first bracket member 102 is shown to be same as the number of mounting inserts of the second bracket member 104. However, in one other embodiments, the number of mounting inserts of the first bracket member 102 may be different from the number of mounting inserts of the second bracket member 104. For example, in one embodiment, the first bracket member 102 may include three vertically spaced mounting inserts 1101, 1102, 1103 and the second bracket member 104 may include two vertically spaced mounting inserts 1142, 1143, or the first bracket member 102 may include two vertically spaced mounting inserts 1101, 1102, and the second bracket member 104 may include three vertically spaced mounting inserts 1141, 1142, 1143.
The term “vertically spaced” herein refers to an arrangement in which the adjacent mounting inserts of each of the first bracket member 102 and the second bracket member 104 are spaced apart by a predetermined distance VSD. For example, the distance between a bottom edge BE of the mounting insert 1101/1141 and a top edge TE of the adjacent mounting insert 1102/1142 may be the predetermined distance VSD. The predetermined distance VSD may be selected such that the mounting insert 1141 of the second bracket member 104 is received in and engaged with the mounting opening 441 and the adjacent mounting insert 1142 of the second bracket member 104 is received in and engaged with the mounting opening 443 (i.e., the mounting opening 442, in between the mounting opening 441 and the mounting opening 443, receives and engages with the mounting insert 1101 of the first bracket member 102). The predetermined distance VSD may be selected such that the mounting insert 1101 of the first bracket member 102 is received in and engaged with the mounting opening 442 and the adjacent mounting insert 1102 of the first bracket member 102 is received in and engaged with the mounting opening 444 (i.e., the mounting opening 443, in between the mounting opening 442 and the mounting opening 444, receives and engages with the mounting insert 1142 of the second bracket member 104).
Each mounting insert of the first bracket member and the second bracket member is configured to be selectively inserted into one of the series of vertically arranged mounting openings of the vertical frame member associated with the modular wall system. As shown in
The mounting inserts 110, 114 can have any construction or configuration. In the non-limiting design of
As will be explained in detail below, referring to
This engagement between the (inner) surfaces of the downwardly facing slots DFS of the mounting inserts 110, 114 with the (outer) surfaces of the lower edge LE of one of the series of vertically arranged mounting openings 44 of the vertical frame member 12 can prevent dislodging the first bracket member 102 and/or the second bracket member 104 from the vertical frame member 12. The weight of the accessory structures 120, 120′ attached to the first bracket member 102 and the second bracket member 104 enables the (inner) surfaces of the downwardly facing slots DFS of the mounting inserts 110, 114 to be engaged with (outer) surfaces of the lower edge LE of one of the series of vertically arranged mounting openings 44 of the vertical frame member 12.
The mounting inserts 110, 114 are configured to be received in the corresponding openings 44 when the first and second bracket members 102, 104 (e.g., along with the accessory structure 120 attached thereto) are mounted to the vertical frame member 12, thus providing for easy and fast installation of the accessory structure 120 to the already-installed pre-assembled frames 10 (including the vertical frame members 12).
The term “selectively inserted” herein refers to arrangements in which the mounting inserts 110, 114, 128, 130 of the bracket member 102, 104/bracket member lock 106 may be inserted into the mounting openings 44 of the vertical frame member 12 associated with the modular wall system (e.g., for mounting the accessory structure 120, 120′ to the modular wall system) and in which the mounting inserts 110, 114, 128, 130 of the bracket member 102, 104/bracket member lock 106 may be removed from the mounting openings 44 of the vertical frame member 12 associated with the modular wall system (e.g., without any damage).
As shown in
The mounting inserts 110, 114 of the first and the second bracket members 102, 104 may share a common axis (e.g., along a vertical longitudinal axis VLA as shown in
In one embodiment, one of the first bracket member and the second bracket member may include an anti-dislodging member that is configured to be positioned on the mounting insert at a top end of the first bracket member or the second bracket member when the first bracket member and the second bracket member are interleaved with each other.
For example, the bracket member 104 includes an anti-dislodging member 146 that is configured to be positioned on the mounting insert 1141′ at a top end of the bracket member 104. The anti-dislodging member 146 may be configured to be selectively inserted into the same one 441 of the series of vertically arranged mounting openings 441, 443, 445 of the vertical frame member 12 as that of the mounting insert 1141′ at the top end of the bracket member 104 is inserted into so as to prevent dislodging of the bracket member 104. The anti-dislodging member 146 may also interchangeably referred to as dislodging protection feature/member.
The anti-dislodging member 146 may be configured to engage with a rear surface of the vertical frame member 12 near an upper edge of one of the series of vertically arranged mounting openings 441 of the vertical frame member 12 when the anti-dislodging member 146 is received in the one of the series of vertically arranged mounting openings 441 of the vertical frame member 12.
The anti-dislodging member 146 may include an upward protrusion UP that is equal to or greater than the depth of notch/downwardly facing slot DFS that receives the lower edge LE of the vertically arranged mounting opening 441 of the vertical frame member 12.
The anti-lodging member 146 is shown to be part of the mounting insert 1141′ of the bracket member 104 when the mounting insert 1141′ of the bracket member 104 is the topmost mounting insert of the bracket system 100. Although the anti-lodging member 146 is shown to be part of the mounting insert 1141′ of the bracket 104, in another embodiment, the anti-lodging member 146 may be part of the mounting insert 1101 of the bracket 102 when the of the mounting insert 1101 of the bracket 102 is the topmost mounting insert of the bracket system 100.
Referring to
As shown in
As explained in the previous embodiments and the rest of the patent application, the bracket members 102, 104 are attached/connected to the respective accessory structures 120, 120′. The accessory structures 120, 120′ with the bracket members 102, 104 attached thereto may be made to be/disposed parallel to the vertical frame member 12 to enable the insertion of the mounting inserts 1141, 1142, 1143 of the bracket member 104 into the mounting openings 441, 443, 445 of the vertical frame member 12 and the insertion of the mounting inserts 1101, 1102, 1103 of the bracket member 102 into the mounting openings 442, 444, 446 of the vertical frame member 12. The first bracket member 102 and the second bracket member 104 are interleaved with each other.
The bracket member lock 148 is then inserted into two adjacent mounting openings (e.g., 443, 444 (as shown); 441, 442; 442, 443; 444, 445; or 445, 446). That is, the side/leg member 152 of the bracket member lock 148 is inserted into the same mounting opening 443 of the vertical frame member 12 into which the mounting insert 1142 is inserted. The mounting insert 1142 of the bracket member 104 is positioned below the side/leg member 152 of the bracket member lock 148 when both the mounting insert 1142 of the bracket member 104 and the side/leg member 152 of the bracket member lock 148 are inserted into the same mounting opening 443 of the vertical frame member 12.
Similarly, the side/leg member 154 of the bracket member lock 148 is inserted into the same mounting opening 444 of the vertical frame member 12 into which the mounting insert 1102 is inserted. The mounting insert 1102 of the bracket member 102 is positioned below the side/leg member 154 of the bracket member lock 148 when both the mounting insert 1102 of the bracket member 102 and the side/leg member 154 of the bracket member lock 148 are inserted into the same mounting opening 444 of the vertical frame member 12.
As the bracket member lock 148 is being inserted, the lock portions 156, 158 resiliently or elastically flex so as to allow the legs 152, 154 of the bracket member lock 148 to be inserted into their corresponding mounting openings 443, 444. The lock portions 156, 158 have sufficient resiliency to allow sufficient flexure thereof during insertion thereof. Upon insertion, the lock portions 156, 158 regain their original configuration and are configured to engage with (rear) surfaces at the upper ends of the corresponding mounting openings 443, 444 of the vertical frame member 12 The engagement between the lock portions 156, 158 and the rear surfaces of the vertical frame member 12 enables the bracket member lock 148 to lock the bracket members 102, 104 (from tilting and dislodging from) with respect to the vertical frame member 12.
Referring to
That is, the bracket member lock 106 can be installed into the opening 441, 440 (see
In one embodiment, the at least one mounting insert 128, 130 of the bracket member lock 106 includes a first mounting insert 128 and a second mounting insert 130. In another embodiment, the at least one mounting insert 128, 130 of the bracket member lock 106 includes the mounting insert 128. In yet another embodiment, the at least one mounting insert 128, 130 of the bracket member lock 106 includes the mounting insert 130.
In another embodiment, a mounting insert (shaped similar to the first bracket insert 128, that is, without the second bracket insert 130) of the bracket member lock 106 can be installed into any of the openings 442, 443, 444, 445, 446 (see
In one embodiment, the lower mounting insert 128 of the bracket member lock 106 is configured to be inserted into the same one of the series of vertically arranged mounting openings 441 of the vertical frame member 12 as that of the mounting insert at the top end TE′ of the first bracket member 102 or the second bracket member 104 is inserted into. As shown in
In another embodiment, the mounting insert 130 of the bracket member lock 106 may be configured to be inserted into one of the series of vertically arranged mounting openings 440 of the vertical frame members 12 that is positioned above an adjacent one of the series of vertically arranged mounting openings 441 of the vertical frame member 12 the mounting insert 1141 at the top end TE′ of the second bracket member 104 is inserted into. As noted above, although in the illustrated non-limiting embodiment the mounting insert 1141, disposed at the top end TE′ of the second bracket member 104, is inserted into the mounting opening 441 of the vertical frame member 12, in another embodiment, the mounting insert 1101 of the first bracket member 102 may be disposed at the top end TE′ of the first bracket member 102 and may be inserted into the mounting opening 441 of the vertical frame member 12.
In yet another embodiment, the at least one mounting insert 128, 130 of the bracket member lock 106 includes a first mounting insert 128 and a second mounting insert 130. One of the first mounting insert 128 and the second mounting insert 130 is configured to be inserted into the same one of the series of vertically arranged mounting openings 441 of the vertical frame member 12 as that of the mounting insert 1101/1141 at the top end TE′ of the first bracket member 102 or the second bracket member 104 is inserted into. The other of the first mounting insert 128 and the second mounting insert 130 is configured to be inserted into an adjacent one of the series of vertically arranged mounting openings 440 of the vertical frame member 12 that is positioned above the one of the series of vertically arranged mounting openings 441 of the vertical frame member 12 the mounting insert 1101/1141 at the top end TE′ of the first bracket member 102 or the second bracket member 104 is inserted into.
One of the first mounting insert 128 and the second mounting insert 130 (e.g., the first mounting insert 128 in
The bracket member lock 106 includes an elastically resilient portion 134 that is configured to be resilient enough to resume its original shape after being compressed to fit/pass through the one of the series of vertically arranged mounting openings 440 of the vertical frame member 12. The resilient portion 134 is configured to press against an inner upper surface IUS of the one of the series of vertically arranged mounting openings 440 of the vertical frame member 12 to lock the bracket member lock 106 with respect to the vertical frame member 12.
The bracket member lock 106 includes a portion 132 that is configured to be connected/attached to the top surface TS of at least one of the accessory structure 120 and the adjacent pair thereof 120′ so as to further support the positioning of the bracket member lock 106 with respect to the vertical frame member 12. This portion 132 may be optional.
A method for mounting an accessory structure 120 or an adjacent pair thereof 120′ to the modular wall system will be explained in detail here.
The method includes procedures of attaching/connecting the accessory structure 120 to one of the first bracket member 102 and the second bracket member 104 and attaching/connecting the adjacent pair of the accessory structure 120′ to the other of the first bracket member 102 and the second bracket member 104. Rear surfaces RS (as shown in
The method also includes procedures of engaging the first bracket member 102 (with one of the accessory structure 120 and the adjacent pair thereof 120′ attached thereto) and the second bracket member 104 (with the other of the accessory structure 120 and the adjacent pair thereof 120′ attached thereto) with the vertical frame member 12 associated with the modular wall system. The engaging procedure of the first bracket member 102 with the vertical frame member 12 and the engaging procedure of the second bracket member 104 with the vertical frame member 12 may be performed simultaneously or may be performed one after the other.
The engaging procedures may include (a) procedure of inserting the mounting inserts 1101, 1102, 1103 of the first bracket member 102 into the vertically arranged mounting openings 442, 444, 446 of the vertical frame member 12, and (b) procedure of moving the mounting inserts 1101, 1102, 1103 of the first bracket member 102 in the vertically arranged mounting openings 442, 444, 446 of the vertical frame member 12 in the downwardly direction DD (as shown in
Similarly, the engaging procedures may also include (a) procedure of inserting the mounting inserts 1141, 1142, 1143 of the second bracket member 104 into the vertically arranged mounting openings 441, 443, 445 of the vertical frame member 12, and (b) procedure of moving the mounting inserts 1141, 1142, 1143 of the second bracket member 104 in the vertically arranged mounting openings 441, 443, 445 of the vertical frame member 12 in the downwardly direction DD (as shown in
The method further includes procedure of engaging the bracket member lock 106 with the vertical frame member 12 associated with the modular wall system. In one embodiment, the engaging procedure includes procedure of inserting the mounting insert 128 and/or 130 of the bracket member lock 106 into the vertically arranged mounting openings 440, 441 of the vertical frame member 12.
For example, in one embodiment, the inserting procedure may include inserting the mounting insert 128 of the bracket member lock 106 (along with either the mounting insert 1141 at the top end TE′ of the second bracket member 104 or the mounting insert 1101 at the top end TE′ of the first bracket member 102) into the vertically arranged mounting opening 441 of the vertical frame member 12 such that upper portions/surfaces 140 of the mounting insert 128 of the bracket member lock 106 engages the upper edge UE of the mounting opening 441 of the vertical frame member 12 and either the mounting insert 1141 at the top end TE′ of the second bracket member 104 or the mounting insert 1101 at the top end TE′ of the first bracket member 102 engages the lower edge LE of the mounting opening 441 of the vertical frame member 12.
In another embodiment, the inserting procedure may include inserting the mounting insert 130 of the bracket member lock 106 into the vertically arranged mounting opening 440 of the vertical frame member 12 (i.e., adjacent to the vertically arranged mounting opening 441 of the vertical frame member 12 into which either the mounting insert 1141 at the top end TE′ of the second bracket member 104 or the mounting insert 1101 at the top end TE′ of the first bracket member 102 is inserted into) such that upper portions/surfaces 136 of the mounting insert 130 of the bracket member lock 106 engages the upper edge UE of the mounting opening 440 of the vertical frame member 12, lower portions/surfaces 138 of the mounting insert 130 of the bracket member lock 106 engages the lower edge UE of the mounting opening 440 of the vertical frame member 12, and the resilient portion 134 of the mounting insert 130 of the bracket member lock 106 presses against the inner upper surface IUS of the mounting openings 44% of the vertical frame member 12 to lock the bracket member lock 106 with respect to the vertical frame member 12.
In yet another embodiment, the inserting procedure may include a combination of the above two described embodiments in which both (a) inserting the mounting insert 128 of the bracket member lock 106 (along with either the mounting insert 1141 at the top end TE′ of the second bracket member 104 or the mounting insert 1101 at the top end TE′ of the first bracket member 102) into the vertically arranged mounting opening 441 of the vertical frame member 12 and (b) inserting the mounting insert 130 of the bracket member lock 106 into the vertically arranged mounting opening 440 of the vertical frame member 12.
The method further includes procedure of connecting/attaching the portion 132 of the bracket member lock 106 with the top surface TS of at least one of the accessory structure 120 and the adjacent pair thereof 120′ so as to further support the positioning of the bracket member lock 106 with respect to the vertical frame member 12. This procedure may be optional.
Although the present patent application has been described in detail for the purpose of illustration, it is to be understood that such detail is solely for that purpose and that the present patent application is not limited to the disclosed embodiments, but, on the contrary, is intended to cover modifications and equivalent arrangements that are within the spirit and scope of the appended claims. In addition, it is to be understood that the present patent application contemplates that, to the extent possible, one or more features of any embodiment can be combined with one or more features of any other embodiment.
The illustration of the embodiments of the present patent application should not be taken as restrictive in any way since a myriad of configurations and methods utilizing the present patent application can be realized from what has been disclosed or revealed in the present patent application. The systems, features and embodiments described in the present patent application should not be considered as limiting in any way. The illustrations are representative of possible construction and mechanical embodiments and methods to obtain the desired features. The location and/or the form of any minor design detail or the material specified in the present patent application can be changed and doing so will not be considered new material since the present patent application covers those executions in the broadest form.
The terminology used herein is for the purpose of describing particular example embodiments only and is not intended to be limiting. As used herein, the singular forms “a,” “an,” and “the” may be intended to include the plural forms as well, unless the context clearly indicates otherwise. The terms “comprises,” “comprising,” “including,” and “having,” are inclusive and therefore specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof. The method steps, processes, and operations described herein are not to be construed as necessarily requiring their performance in the particular order discussed or illustrated, unless specifically identified as an order of performance. It is also to be understood that additional or alternative steps may be employed.
When an element or layer is referred to as being “on,” “engaged to,” “connected to,” or “coupled to” another element or layer, it may be directly on, engaged, connected or coupled to the other element or layer, or intervening elements or layers may be present. In contrast, when an element is referred to as being “directly on,” “directly engaged to,” “directly connected to,” or “directly coupled to” another element or layer, there may be no intervening elements or layers present. Other words used to describe the relationship between elements should be interpreted in a like fashion (e.g., “between” versus “directly between,” “adjacent” versus “directly adjacent,” etc.). As used herein, the term “and/or” includes any and all combinations of one or more of the associated listed items.
Although the terms first, second, third, etc. may be used herein to describe various elements, components, regions, layers and/or sections, these elements, components, regions, layers and/or sections should not be limited by these terms. These terms may be only used to distinguish one element, component, region, layer or section from another region, layer or section. Terms such as “first,” “second,” and other numerical terms when used herein do not imply a sequence or order unless clearly indicated by the context. Thus, a first element, component, region, layer or section discussed below could be termed a second element, component, region, layer or section without departing from the teachings of the example embodiments.
Terms of degree such as “generally,” “substantially,” “approximately,” and “about” may be used herein when describing the relative positions, sizes, dimensions, or values of various elements, components, regions, layers and/or sections. These terms mean that such relative positions, sizes, dimensions, or values are within the defined range or comparison (e.g., equal or close to equal) with sufficient precision as would be understood by one of ordinary skill in the art in the context of the various elements, components, regions, layers and/or sections being described.
The foregoing illustrated embodiments have been provided to illustrate the structural and functional principles of the present patent application and are not intended to be limiting. To the contrary, the present patent application is intended to encompass all modifications, alterations and substitutions within the spirit and scope of the appended claims.
This application claims priority to U.S. Provisional Application Ser. No. 63/470,037, filed on May 31, 2023, the contents of above-identified applications which are hereby incorporated by reference in their entirety.
Number | Date | Country | |
---|---|---|---|
63470037 | May 2023 | US |