The present invention relates generally to a bracket system for attaching a brush to the blades of a rotary lawn mower.
Rotary lawn mowers are well known powered machines for cutting vegetation using a rotating blade or blades. Rotary lawn mowers use a horizontal blade or multiple horizontal blades which rotate around a central axis to cut vegetation, such as grass. The horizontal blades rotate parallel to the ground, and cut the vegetation to a uniform length.
When using a rotary lawn mower to cut vegetation, some additional objects may interfere with the cutting of the vegetation. For example, snow or leaves may need to be swept out of the way before the vegetation can be cut. To solve this, there is a need for a brush attachment to the blades of a rotary lawn mower to sweep away these objects that can interfere with the cutting of the vegetation. There also is a desire to add functionality to a lawn mower to permit it to be used to sweep surfaces such as driveways and sidewalks.
Brush attachments to rotary lawn mowers are known in the art. For example, United States Patent Number 3,048,869 to Beatty discloses a brush attachment for rotary mowers. Beatty discloses a brush attachment that is shaped like a separate blade, which is secured above the cutter blade. The brush attachment has two brushes at either end of the brush attachment, and is secured to the rotary mower by removing the cutter blade, inserting the brush attachment to the center bolt that holds the cutter blade, then replacing and securing the cutter blade. One significant issue with this attachment is that it is not easily removeable, which is a significant drawback when the user wants to switch back and forth between the sweeping and cutting functions. Additionally, the Beatty brush consumes greater resources because the attachment means utilizes an unnecessary amount of material to attach a small brush to the rotary mower.
There is a need for a brush attachment for a rotary lawn mower that is easily attachable and removable. Additionally, there is a need for a brush attachment that is compact in size and easy to use.
During experimentation and use of the brush attachment, it was discovered that the clamps used to attach the brush attachment to the blade of a rotary lawn mower blocked portions of the rotary lawn mower blade. The placement of the clamps, which are less sharp than the rotary lawn mower blade, interfered with the ability of the rotary lawn mower blade to cut vegetation uniformly, especially longer vegetation such as long grass. Therefore, there is also a need for a brush attachment that is easily attachable and removable, is compact and easy to use, and does not negatively affect the ability of the rotary lawn mower to cut vegetation, especially long vegetation, uniformly.
The present invention relates to a bracket system for attaching a brush to the blades of a rotary lawn mower. It is an object of the invention to provide a bracket system that allows for the easy installation and removal of a brush to the blade of a lawn mower. It is another object of the invention to provide a bracket system for attaching a brush to the blades of a rotary lawn mower that is compact in size, and does not require the disassembling of the lawn mower blade to be attached. It is another object of the invention to provide a bracket system for attaching a brush to common non-linear mower blades readily available on the market without alteration to the blade.
The bracket system has a brush attachment. The brush attachment has a brush, an elongated vertical slot, and a flange. The bracket system also has at least one clamp and a fastening device. The at least one clamp is placed around a non-linear lawn mower blade and is secured to the flange by the fastening device. Securing the clamp to the flange by the fastening device secures the brush attachment to the non-linear mower blade. Securing or removing the fastening device allows the attachment or removal of the brush attachment from the clamps, and thus the non-linear mower blade.
In another embodiment, the bracket system has a brush attachment, at least one clamp, a fastening device, and a blade attachment. The brush attachment has a brush, an elongated vertical slot, and a flange. The at least one clamp has an aperture and a slot. The blade attachment has a blade body, a blade edge, and a tab. The blade attachment is secured to the clamp by inserting the tab of the blade attachment into the slot of the clamp.
The clamp is placed around a non-linear mower blade and secured to the flange of the brush attachment by the fastening device. Securing the clamp to the flange by the fastening device secures the brush attachment and blade attachment to the non-linear mower blade. Securing or removing the fastening device allows the attachment or removal of the brush attachment and blade attachment from the non-linear mower blade.
These and other features and advantages of the present invention will become appreciated, as the same becomes better understood with reference to the specification, claims and drawings herein:
The invention now will be described more fully hereinafter with reference to the accompanying drawings, in which embodiments of the invention are shown. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the invention to those skilled in the art.
It will be understood that when an element is referred to as being “on” another element, it can be directly on the other element or intervening elements may be present there between. As used herein, the term “and/or” includes any and all combinations of one or more of the associated listed items.
It will be understood that, although the terms first, second, third etc. may be used herein to describe various elements, components, regions, layers and/or sections, these elements, components, regions, layers and/or sections should not be limited by these terms. These terms are only used to distinguish one element, component, region, layer or section from another element, component, region, layer or section.
As used herein, the singular forms “a,” “an,” and “the,” are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms “comprises” and/or “comprising,” “includes” and/or “including,” and “have” and/or “having,” when used in this specification, specify the presence of stated features, regions, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, regions, integers, steps, operations, elements, components, and/or groups thereof
Furthermore, relative terms, such as “lower” or “bottom,” and “upper” or “top,” and “inner” or “outer,” may be used herein to describe one element's relationship to another elements as illustrated in the Figures. It will be understood that relative terms are intended to encompass different orientations of the device in addition to the orientation depicted in the Figures.
Unless otherwise defined, all terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. It will be further understood that terms, such as those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and the present disclosure, and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
Exemplary embodiments of the present invention are described herein with reference to idealized embodiments of the present invention. As such, variations from the shapes of the illustrations as a result, for example, of manufacturing techniques and/or tolerances, are to be expected. Thus, embodiments of the present invention should not be construed as limited to the particular shapes of regions illustrated herein but are to include deviations in shapes that result, for example, from manufacturing.
A bracket system for attaching a brush to the blade of a lawn mower is provided.
In the preferred embodiment, the bracket system 20 is utilized to attach a brush attachment 21 to a non-linear mower blade 12. The brush attachment 21 includes the brush 26, elongated vertical slot 22, and the flange 24. The brush 26 extends downward from the elongated vertical slot 22, preferably to the surface of the ground. In the preferred embodiment, the brush 26 is made up of a plurality of bristles made of nylon. Alternate bristle materials may be utilized to make up the brush 26 without departing from the concepts disclosed herein.
The elongated vertical slot 22 secures the brush 26 to the brush attachment 21. As shown in
Fixed to the elongated vertical slot 22 is a flange 24. In the preferred embodiment, the flange 24 extends from the elongated vertical slot 22 on the same plane as the elongated horizontal base 22a. But the flange 24 is not required to be in the same plane as the elongated horizontal base 22a, but rather the flange 24 could be secured to the elongated vertical slot 22 at different positions on one of the vertical legs 22b. The flange 24 may either be attached to the elongated vertical slot 22, or the flange 24 and elongated vertical slot 22 may be manufactured out of a single piece of material. The flange 24 is configured to be inserted and fit inside the clamp 28 when the brush attachment 21 is secured to the non-linear mower blade 12.
Preferably, the flange 24 includes at least one flange aperture 34. The at least one flange aperture 34 is configured to align with the clamp apertures 38 of the at least one clamp 28. The end of the flange 24 opposing the elongated vertical slot 22 is the same depth as the non-linear mower blade 12, such that the top and bottom of the flange 24 sits flush with the top and bottom of the non-linear mower blade 12 when the flange 24 contacts the non-linear mower blade 12. The flush top and bottom surface of the flange 24 and non-linear mower blade 12 provide a flat and flush surface to be inserted into the clamp 28.
The clamp 28 is configured to surround the non-linear mower blade 12 and secure the brush attachment 21 to the non-linear mower blade 12 by removably attaching to the flange 24. In the preferred embodiment shown in
The clamp 28 is generally c-shaped, characterized by two clamp legs 28a extending from a rounded base 28b. The length of each clamp leg 28a is greater than the width of the non-linear mower blade 12, such that when the clamp 28 is placed around a non-linear mower blade 12, a portion of each clamp leg 22a extends beyond the non-linear mower blade 12. The gap between each clamp leg 28a is greater than or equal to the depth of the non-linear mower blade 12 and the flange 24. Preferably the clamp 28 is made of a malleable material such that the gap between each clamp leg 28a may be greater than the depth of the non-linear mower blade 12 and the flange 24 when placing the clamp 28 around the non-linear mower blade 12, and equal to the depth of the non-linear mower blade 12 and the flange 24 when securing the clamp 28 to the non-linear mower blade 12.
While the preferred shape of the clamp 28 is disclosed in detail, other shapes may be used without departing from the spirit of the invention so long as the clamp sufficiently surrounds the non-linear mower blade 12.
Located in the portion of each clamp leg 22a that extends beyond the non-linear mower blade 12 is a clamp aperture 38. Each respective clamp leg 28a of each clamp 28 includes a clamp aperture 38. The clamp apertures 38 align with the flange aperture 34 when the flange 24 contacts the side of the non-linear mower blade 12 and the flange 24 and the non-linear mower blade 12 are inserted into the clamp 28. The alignment of the clamp apertures 38 and the flange aperture 34 allow a fastening device to secure the clamp 28 to the flange 24, thus securing the brush attachment 21 to the non-linear mower blade 12.
In the preferred embodiment, a bolt and nut 30 are utilized as the fastening device to secure the clamp 28 to the flange 24, thereby securing the brush attachment 21 to the non-linear mower blade 12. The bolt 30a is placed through the clamp apertures 38 and the flange aperture 34. The nut 30b is then screwed onto the bolt 30a, thereby securing the clamp 28 to the flange 24. While the preferred fastening device is a bolt and nut 30, other fastening devices may be utilized without departing from the spirit of the invention. For example, the second clamp aperture 38 may be threaded such that only a bolt 30a is needed to secure the clamp 28 to the flange 24. Alternatively, other methods of fastening the clamp 28 to the flange 24 without the need for the apertures are contemplated as well.
Tightening the bolt and nut 30 secures the clamp 28 to the flange 24 of the brush attachment 21, which thereby attaches the bracket system 20 to the non-linear mower blade 12. The bolt and nut 30 may be loosened and removed subsequently to remove the brush attachment 21 from the non-linear mower blade 12. Thus, the bracket system 20 is removeable from the non-linear mower blade 12 such that the brush attachment 21 may be easily attached to or removed from the rotary lawn mower 10.
For the exemplary configuration of the non-linear mower blade 12, the bracket system 20 utilizes two clamps 28 which are positioned on each side of the protrusion 16. Each clamp 28 is secured to the flange 24 by the bolt and nut 30, thereby attaching the bracket system 20 to the non-linear mower blade 12. In the embodiment shown in
While this configuration of a non-linear mower blade 12 with the protrusion 16 is used for exemplary purposes, other configurations of non-linear mower blades may be utilized so long as at least one clamp 28 is positioned such that at least one clamp 28 sits adjacent to the non-linear portion of a non-linear mower blade 12. For example, a blade 12 could be used that has an indentation along its edge. The clamps 28 can be secured within the indentation in order to provide a bracing surface 44 for at least one of the clamps 28 to resist the centrifugal force 18 caused by the rotation 14 of the non-linear mower blade 12.
The bracket system 20 includes two clamps 28 which are capable of being secured to the flange 24 through the bolt 30a and nut 30b which are placed through the clamp apertures 38 and the flange aperture 34. When the bracket system 20 is not attached to the non-linear mower blade 12, each of the two clamps 28, and the bolts 30a and nuts 30b, and the brush attachment 21 are separate pieces.
An alternate embodiment of securing the brush attachment 21 to the clamp 28, thereby attaching the bracket system 20 to the non-linear mower blade 12, is shown in
In the alternate embodiment depicted in
The top flange 84a and the bottom flange 84b may either be attached to the elongated vertical slot 22, or the top flange 84a, bottom flange 84b, and elongated vertical slot 22 may be manufactured out of a single piece of material. The top flange 84a and top flange clamp 88a are preferably flush together, and may either be constructed of a single piece of material, or the top flange clamp 88a may be attached to the top flange 84a. Similarly, the bottom flange 84b and bottom flange clamp 88b are preferably flush together, and may either be constructed of a single piece of material, or the bottom flange clamp 88b may be attached to the bottom flange 84b. The gap between the top flange 84a and top flange clamp 88a, and the bottom flange 84b and bottom flange clamp 88b, is configured to allow the insertion of the non-linear mower blade 12.
The length of the top flange 84a and top flange clamp 88a is greater than the width of the non-linear mower blade 12. Similarly, the length of the bottom flange 84b and bottom flange clamp 88b is greater than the width of the non-linear mower blade 12.
The portion of the top flange clamp 88a that extends beyond the inserted non-linear mower blade 12 includes a top aperture. Likewise, the portion of the bottom flange clamp 88b that extends beyond the inserted non-linear mower blade 12 includes a bottom aperture. The top aperture and bottom aperture are configured to be aligned and receive the fastening device.
The preferred fastening device for the alternate embodiment depicted by
The nut 30b is tightened onto the bolt 30a, thereby removably securing the brush attachment 81 to the non-linear mower blade 12. Thus, the bracket system 80 is removably attached to the non-linear mower blade 12.
In embodiments that do not utilize the blade attachment 120, a similar solution to the blade attachment solution may be accomplished by sharpening the rounded base 28b of the at least one clamp 28 to a sharpened edge. In these embodiments, the sharpened edge of the rounded base 28b provides a cutting edge in place of the non-linear mower blade 12 edge that is covered by the at least one clamp 28. While a sharpened rounded base 28b will provide a similar effect without departing from the concepts disclosed herein, the blade attachment 120 and method of attaching said blade attachment 120 is preferred. This is because the blade attachment 120 provides an additional blade edge 122 beyond that of only the non-linear mower blade 12, thereby further improving the ability of the rotary lawn mower 10 to cut vegetation uniformly while the bracket system 90 is attached to the non-linear mower blade 12. It is further contemplated that some other embodiments may utilize both a sharpened edge of the rounded base 98a and the blade attachment 120 together without departing from the concepts disclosed herein.
As shown in
Similar to the embodiment disclosed in
The slotted clamp 98 is also generally c-shaped, characterized by a top slotted clamp leg 98b and a bottom slotted clamp leg 98c extending from a rounded base 98a. The length of the top slotted clamp leg 98b and the bottom slotted clamp leg 98c is greater than the width of the non-linear mower blade 12, such that when the slotted clamp 98 is placed around a non-linear mower blade 12, a portion of the top slotted clamp leg 98b and the bottom slotted clamp leg 98c extend beyond the non-linear mower blade 12. The gap between the top slotted clamp leg 98b and the bottom slotted clamp leg 98c is greater than or equal to the depth of the non-linear mower blade 12 and the flange 94.
As with previous embodiments, the slotted clamp 98 is preferably made of a malleable material. The malleable material permits the gap between the top slotted clamp leg 98b and the bottom slotted clamp leg 98c to be greater than the depth of the non-linear mower blade 12 and the flange 94 when placing the slotted clamp 98 around the non-linear mower blade 12, and equal to the depth of the non-linear mower blade 12 and the flange 24 when securing the slotted clamp 98 to the non-linear mower blade 12. While the preferred c-shape of the slotted clamp 98 is disclosed in detail, other shapes may be used without departing from the spirit of the invention so long as the clamp sufficiently surrounds the non-linear mower blade 12.
Located in the portion of the top slotted clamp leg 98b and the bottom slotted clamp leg 98c that extend beyond the non-linear mower blade 12 is a slotted clamp aperture 108. Each of the at least one slotted clamp 98 includes a slotted clamp aperture 108. The slotted clamp apertures 108 align with the flange aperture 104 when the flange 94 contacts the side of the non-linear mower blade 12 and the flange 94 and the non-linear mower blade 12 are inserted into the slotted clamp 98. Each of the slotted clamps 98 further include a slot 106 placed on the bottom slotted clamp leg 98c proximate to the rounded base 98a. While the slot is preferably located on the bottom slotted clamp leg 98c, the slot 106 may also be placed on the top slotted clamp leg 98b without departing from the concepts disclosed herein. The slot 106 is configured such that the tab 126 of the blade attachment 120 may be inserted into the slot 106, thereby securing the blade attachment 120 to the slotted clamps 98. Therefore, the alignment of the slotted clamp apertures 108 and the flange aperture 104 allow a fastening device to secure the slotted clamp 98 to the flange 94, thus securing the brush attachment 91 and the blade attachment 120 to the non-linear mower blade 12.
Importantly, the slotted clamp 98 in this alternative embodiment may be utilized with any prior embodiment utilizing a clamp. For example, the slotted clamp 98 may be used instead of the clamp 28 in the embodiment depicted in
The blade attachment 120, shown apart from the bracket system 90 in
As with the embodiment depicted in
The preferred configuration of this alternative embodiment of the bracket system 90 having the blade attachment 120 as shown in
The blade attachment 120 is configured to be attached to each of the slotted clamps 98. The blade body 124 and blade edge 122 thereby span the distance between the two slotted clamps 98, as well as the length of the protrusion 16. While the length of the blade attachment 120 is shown for exemplary purposes, blades of other sizes may be used without departing from the concepts disclosed. Therefore, when the bracket system 90 is attached to the non-linear mower blade 12, the blade attachment 120 will be located on the opposing side of the non-linear mower blade 12 from the brush attachment 91.
Once the tab 126 is inserted into the slot 106, the tab 126 sits on the opposing side of the slotted clamp 98 from the blade body 124 and blade edge 122. The tab 126 is located in between the non-linear mower blade 12 and the slotted clamp 98, such that when the bracket system 90 is secured to the non-linear mower blade 12, the blade attachment 120 is fixed in place through the pressure caused by tightening the slotted clamp 98 with the bolt and nut 110. Importantly, the blade edge 122 extends beyond the rounded base 98a of the slotted clamp 98. Thus, the blade edge 122 is capable of cutting vegetation, especially longer vegetation and long grasses, uniformly.
As shown in the preferred configuration depicted in
As shown in
Next, the slotted clamps 98 with the blade attachment 120 attached are positioned about the non-linear mower blade 12 such that each slotted clamp 98 is positioned on each side of the protrusion 16. This permits the slotted clamp 98 to engage the bracing surface 44 of the protrusion 16.
Once the slotted clamps 98 with the blade attachment 120 are positioned around the non-linear mower blade 12, the brush attachment 91 is placed adjacent to the non-linear mower blade 12 such that the flat edge of the flange 94 aligns with the flat edge of the non-linear mower blade 12. Then, the slotted clamp apertures 108, which extend beyond the end of the non-linear mower blade 12, are aligned with the flange apertures 104. Lastly, the fastening device, or here the bolt 110a and nut 110b, fastens the slotted clamps 98 to the flange 94 of the brush attachment 91. To perform this fastening in the preferred configuration depicted in
It should be noted that the method disclosed for this embodiment is essentially the same as previous embodiments absent the step of securing the blade attachment 120 to the slotted clamps 98. Therefore, regardless of the specific embodiment, the attaching and removing of the bracket system 90 from the non-linear mower blade 12 is easily performed as described above. This ease of attaching and removing the bracket system 90 from the non-linear mower blade 12 is important, as adding the blade attachment 120 does not affect the ease of attaching or removing the bracket system 90 to the non-linear mower blade 12. The only difference between the method of attaching bracket system 20 embodiment depicted in
While the invention has been described in terms of a preferred embodiment, it is to be understood that the words that have been used are words of description and not of limitation. As is understood to persons of ordinary skill in the art, a variety of modifications can be made without departing from the scope of the invention defined by the following claims, which should be given their fullest, fair scope.
This application is a continuation-in-part of U.S. patent application Ser. No. 16/872,249, filed May 11, 2020, which is incorporate by reference herein in its entirety.
Number | Date | Country | |
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Parent | 16872249 | May 2020 | US |
Child | 17307926 | US |