Patent Application
20220290730
This application claims priority to Chinese Patent Application No. 202110608643.4, filed on Jun. 1, 2021, which is hereby incorporated by reference in its entirety.
This application relates to the field of automobile technologies, and in particular, to a brake apparatus and an automobile.
With the development of technologies, an automobile has become a common mobile vehicle in daily life of people. Generally, the automobile is provided with an electronic mechanical brake (EMB). An existing electronic mechanical brake drives, by using a plurality of transmission mechanisms, a brake pad to abut against a brake disk disposed on a drive shaft of the automobile, so as to decelerate and brake. When the brake pad is worn, a brake effect of the electronic mechanical brake usually needs to be ensured by using an electromagnetic force through cooperation of a corresponding program and electronic component. However, such a design results in a complex structure and high costs of the electronic mechanical brake.
This application provides a brake apparatus and an automobile, to simplify a brake apparatus structure.
This application provides a brake apparatus, configured to brake a rotating part. The brake apparatus includes:
a housing, where the housing is connected to the rotating part;
a brake part, where the brake part can be in contact with the rotating part;
a transmission part, where the transmission part is connected to the brake part;
a drive part, where the drive part can drive, by using the transmission part, the brake part to move along a direction close to the rotating part for braking, and the drive part can drive, by using the transmission part, the brake part to move along a direction away from the rotating part for braking release;
a gain mechanism, where the gain mechanism is located between the housing and the brake part, and configured to apply an acting force to the rotating part by using the brake part; and
a compensation mechanism, where the compensation mechanism is configured to drive the gain mechanism to move along a direction close to the brake part, where the compensation mechanism includes a moving member and a transmission member, the transmission member is connected to the drive part, the moving member is connected to the gain mechanism, and the drive part can drive, by using the transmission member, the moving member to move.
Such a design can implement compensation by using a mechanical structure, which helps simplify a structure of the brake apparatus.
In a possible implementation, the moving member includes a rotating member and a guide member, the rotating member is configured to connect to the transmission member and drive the guide member to rotate, and the guide member is configured to connect to the gain mechanism.
Such a design can adjust a transmission direction.
In a possible implementation, the transmission member includes a first transmission member and a second transmission member, the first transmission member is connected to the second transmission member, the first transmission member is connected to the moving member, and the second transmission member and the transmission part are connected in parallel at the drive part.
Such a design can improve transmission efficiency.
In a possible implementation, the rotating member is a ratchet wheel, the guide member is a screw, the first transmission member is a ratchet bar, and the second transmission member is a gear rod; and
a preset angle exists between the ratchet bar and the gear rod.
Such a design has an advantage of a simple structure.
In a possible implementation, the transmission part is a ball screw.
The ball screw has advantages of high transmission efficiency and high motion precision.
In a possible implementation, the transmission part is a cam mechanism.
The cam mechanism has advantages of a simple structure and smooth transmission.
In a possible implementation, the cam mechanism includes a first main portion and a second main portion, the first main portion and the second main portion are connected, and along a radial direction of the cam mechanism, a preset distance exists between a center of the first main portion and a center of the second main portion; and
the cam mechanism rotates around an axis direction of the first main portion, and the second main portion is configured to drive the brake part.
The cam mechanism has advantages of a simple structure and smooth motion.
In a possible implementation, the cam mechanism further includes a first rolling member, the first rolling member is disposed along a circumferential direction of the second main portion, and the second main portion is in contact with the brake part via the first rolling member.
Such a design can reduce friction between the cam mechanism and the brake part.
In a possible implementation, a rotation axis of the cam mechanism is perpendicular to an axis direction of the rotating part.
Such a design can improve transmission efficiency of the cam mechanism.
In a possible implementation, the brake part includes a first brake part and a second brake part, and the first brake part and the second brake part are located on two opposite sides of the rotating part along an axis direction of the rotating part.
Such a design can increase a contact area between the brake part and the rotating part, thereby improving a brake effect.
In a possible implementation, the brake apparatus further includes a connecting member, the transmission part is connected to the brake part by using the connecting member, and the connecting member can drive the first brake part and the second brake part to move along a direction close to or away from the rotating part.
Such a design can reduce a quantity of drive parts, which helps simplify a structure of the brake apparatus.
In a possible implementation, the connecting member includes a moving portion and a fitting portion, the moving portion and the fitting portion are connected, and the moving portion and the fitting portion can move relative to each other; and the moving portion is connected to the first brake part, and the fitting portion is connected to the second brake part.
Such a design can help the connecting member to drive the first brake part and the second brake part.
In a possible implementation, the connecting member is a C-type clamp.
The C-type clamp has advantages of a simple structure and convenient installation.
In a possible implementation, the housing includes a movable portion and a body portion, the movable portion can move relative to the body portion, the drive part is connected to the first brake part by using the transmission part, the second brake part is connected to the movable portion, the gain mechanism is connected to the first brake part and the movable portion, and when the gain mechanism applies an acting force to the first brake part, a generated reaction force can act on the movable portion, to drive the movable portion to drive the second brake part to move toward a direction close to the rotating part.
Such a design can reduce an output requirement on the drive part, which helps reduce costs.
In a possible implementation, the housing further includes a guide portion, the movable portion is connected to the body portion by using the guide portion, and the movable portion can move relative to the body portion along the guide portion.
Such a design can improve motion stability of the movable portion.
In a possible implementation, the gain mechanism includes a first main structure, a second main structure, and a second rolling member, the first main structure is connected to the brake part, the second main structure is connected to the housing, the first main structure can move relative to the second main structure along a radial direction of the rotating part, and the second rolling member is located between the first main structure and the second main structure;
the first main structure has a first guide surface, and the first guide surface abuts against the second main structure by using the second rolling member; and
the first guide surface is configured to decompose an acting force between the second rolling member and the first main structure.
Such a design can increase an acting force between the brake part and the rotating part, thereby improving brake efficiency.
In a possible implementation, the first guide surface includes a first guide section and a second guide section, a preset angle exists between the first guide section and the second guide section, and along a direction in which the first guide section and the second guide section are closer to each other, the first guide surface is gradually away from the second rolling member.
Such a design can increase an acting force between the brake part and the rotating part, thereby improving brake efficiency.
In a possible implementation, the drive part is connected to the moving member by using the transmission member, the moving member is connected to the second main structure, and the moving member is configured to drive the second main structure to move along a direction close to the first main structure.
Compensation is performed by using a mechanical structure, which has an advantage of a simple structure.
In a possible implementation, the brake apparatus further includes a parking mechanism, the parking mechanism is connected to the drive part, and the parking mechanism is configured to restrict the drive part from driving the brake part to move.
Such a design can simplify a structure of the brake apparatus and improve safety.
In a possible implementation, the brake apparatus further includes a reducer, and the drive part is connected to the transmission part by using the reducer.
Such a design helps adjust a transmission ratio and improves brake efficiency.
In a possible implementation, the reducer is provided with a planetary gear set.
The planetary gear reducer has advantages of high transmission efficiency and a compact structure.
In a possible implementation, the brake apparatus further includes a manual drive apparatus, and the manual drive apparatus is connected to the transmission part and can drive, by using the transmission part, the brake part to move along a direction close to or away from the rotating part.
Such a design can improve safety of the brake apparatus.
This application further provides an automobile. The automobile includes the brake apparatus in any one of the implementations.
This application provides a brake apparatus and an automobile. The brake apparatus is connected to a rotating part. The brake apparatus includes a housing connected to the rotating part, a brake part, a transmission part, a drive part, a gain mechanism, and a compensation mechanism. The drive part drives, by using the transmission part, the brake part to move along a direction close to or away from the rotating part for braking and braking release. A moving member of the compensation mechanism is connected to the gain mechanism, and a transmission member of the compensation mechanism is connected to the drive part, to drive the gain mechanism to move along a direction close to the brake part. Such a design improves resetting efficiency of the brake part, and compensation is performed by using a mechanical structure, which helps simplify a structure of the brake apparatus and better meets an actual use requirement.
It should be understood that the foregoing general description and the following detailed description are merely examples, and cannot limit this application.
The accompanying drawings herein are incorporated into the specification and constitute a part of the specification, show embodiments conforming to this application, and are used together with the specification to explain a principle of this application.
To better understand the technical solutions of this application, the following describes embodiments of this application in detail with reference to the accompanying drawings.
In a specific embodiment, the following further describes this application in detail by using specific embodiments and with reference to the accompanying drawings.
With the development of technologies, an automobile has become a common vehicle in daily life of people. Generally, the automobile is provided with an electronic mechanical brake (EMB). The electronic mechanical brake includes a plurality of transmission mechanisms such as a reducer, a reduction gear set, a bevel gear set, a crank, and a connecting rod. A motor drives, by using the plurality of transmission mechanisms, a brake pad to move, and a brake disk is connected to a drive shaft of the automobile and rotates along with the drive shaft. When braking is required, the motor drives, by using the plurality of transmission mechanisms, the brake pad to get close to the brake disk and abut against the brake disk, so as to decelerate and brake by using friction between the brake pad and the brake disk. However, in such a design scheme, a quantity of transmission parts is excessive, which results in a complex structure, a large size, and high costs of the electronic mechanical brake. Moreover, an existing EMB is usually provided with structures such as a transfer gear, an electromagnetic clutch, and a transmission chain, to cooperate with a corresponding program and electronic component. When the brake pad is worn, the brake pad is compensated by using an electromagnetic force, so that the brake pad can be in contact with the brake disk well, to ensure a brake effect and improve safety. However, such a design is complex in structure and requires software and hardware to cooperate with each other, which increases overall costs.
In view of this, embodiments of this application provide a brake apparatus and an automobile, to provide a new brake apparatus structure and improve safety.
As shown in
Such a design can simplify an overall structure of the brake apparatus, reduce costs, and helps reduce a size of the brake apparatus. In addition, the drive part 4 drives the brake part 2 to move relative to the rotating part A, so that an additional reset mechanism can be omitted. Compared with an existing EMB having an elastic reset apparatus, the drive part 4 directly driving the brake part 2 to reset can improve reset efficiency, reduce a drag torque to help the brake part 2 to get away from the rotating part A, and reduce a possibility of failure in a resetting process, thereby prolonging a service life of the brake apparatus.
When the brake part 2 is worn, a distance between the brake part 2 and the rotating part A is increased, and a stroke of the drive part 4 during driving is increased. In addition, because the transmission member 532 is connected to the drive part 4, under the drive of the drive part 4, a stroke of the transmission member 532 is also increased, and a stroke of the gain mechanism 5 driven by the moving member 531 is also increased correspondingly, so that compensation can be performed when the brake part 2 is worn. The compensation mechanism 53 in this embodiment of this application uses a mechanical structure. Compared with a manner in which compensation is performed by using an electromagnetic force through cooperation between software and hardware, the solution provided in this embodiment of this application has a simpler structure, and better meets an actual use requirement.
As shown in
The ball screw 31 has advantages of high transmission efficiency and high motion precision, and the ball screw 31 moves smoothly, which can achieve a smoother braking process, thereby improving stability of the automobile during braking. Moreover, transmission of the ball screw 31 is reversible, which helps reset the brake part 2, and the ball screw 31 has a small friction loss and a long service life, which better meets an actual use requirement.
As shown in
Such a design can increase a contact area between the brake part 2 and the rotating part A, and help increase the interaction force between the rotating part A and the brake part 2, thereby improving brake efficiency.
As shown in
Such a design can drive a plurality of brake parts 2 by using one drive part 4, which helps simplify a structure of the brake apparatus and better meets an actual use requirement.
As shown in
Such a design can drive both the first brake part 21 and the second brake part 22 for braking and braking release, which can reduce a quantity of drive parts 4 and simplify a structure of the brake apparatus.
Specifically, in a possible implementation, the connecting member 6 may be a C-type clamp. The C-type clamp has advantages of a simple structure and convenient installation.
As shown in
The cam mechanism 32 has advantages of a simple structure and smooth transmission. Because transmission of the cam mechanism 32 is smooth and continuous, vibration generated in the transmission process is small and noise is low, which better meets an actual use requirement.
Specifically, as shown in
Such a design can help form the cam mechanism 32, and a rotation radius of the cam mechanism 32 can be changed by adjusting relative positions of the first main portion 321 and the second main portion 322 during processing, to have a more flexible structure of the cam mechanism 32, and better meet an actual use requirement.
In a possible implementation, a first rolling member is disposed on an outer side of the second main portion 322. The first rolling member may be a component such as a circular bearing, configured to reduce friction between the transmission part 3 and the brake part 2, so as to reduce wear between the components, prolong a service life of the brake apparatus, and improve safety.
A rotation axis of the cam mechanism 32 may be perpendicular to an axis direction of the rotating part A. Specifically, as shown in
Such a design can help the cam mechanism to drive the brake part 2 to move, thereby improving transmission efficiency.
As shown in
In this manner, the drive part 4 can drive the brake part 2 only on a single side, so that a requirement on output efficiency of the drive part 4 can be reduced, thereby reducing costs and better meeting an actual use requirement.
As shown in
Such a design can improve motion stability of the movable portion 11, improve motion precision, and better meet an actual use requirement.
Specifically, in a possible implementation, the movable portion 11 may be a floating caliper, and the guide portion 13 may be a floating pin.
As shown in
Specifically, the second main structure 52 may also be provided with a second guide surface 521. The first guide surface 511 has a first guide section 511a and a second guide section 511b, and the second guide surface 521 has a third guide section 521a and a fourth guide section 521b. The first guide section 511a and the second guide section 511b are connected to each other with a preset angle, and along a direction in which the two are closer to each other, the first guide section 511 is gradually away from the second rolling member 54, that is, the first guide section 511 is a V-shaped structure. A structure of the second guide surface 521 may be the same as the structure of the first guide surface 511, and an opening direction of a V shape is opposite to that of the first guide surface 511.
When the brake part 2 drives the first main structure 51 to move along the X direction, the first guide surface 511 is in contact with the second rolling member and an acting force perpendicular to the first guide surface 511 is generated. The first guide surface 511 can decompose the acting force to generate a first component force parallel to the Y direction and a second component force parallel to the X direction. The first component force can act on the brake part 2 to drive the brake part 2 to move toward the direction close to the rotating part A, so that the interaction force between the brake part 2 and the rotating part A is increased, the friction is increased, a brake effect is improved, and a gain is achieved.
The gain mechanism 5 provided in this embodiment of this application achieves a linear gain. A ratio of a driving force to a clamping force is Fs/N=tan γ·μ, and is a constant. Fs is a driving force output by a motor, N is a clamping force on the rotating part, γ is a ramp wedge angle of the guide surface, and μ is a friction coefficient. Such a design has a good gain effect and can meet use requirements of an antilock brake system (ABS) and an electronic stability controller (ESC) of the automobile.
As shown in
When the brake part 2 is worn, the distance between the brake part 2 and the rotating part A is increased, and in a braking process, a displacement distance of the brake part 2 is increased. As a result, a distance between the first main structure 51 and the second main structure 52 is easily increased, and the second rolling member 54 easily falls off. Alternatively, the acting force between the second rolling member 54 and the first main structure 51 may be reduced, leading to failure of the gain mechanism 5 or a decrease in the gain.
According to the solution provided in this embodiment of this application, the compensation mechanism 53 is disposed, so that when the distance between the first main structure 51 and the second main structure 52 is increased due to wear of the brake part 2, the compensation mechanism 53 drives the second main structure 52 to move towards the direction close to the first main structure 51, thereby helping maintain the distance between the first main structure 51 and the second main structure 52, and maintain a gain effect, better meet an actual use requirement.
In a possible implementation, the moving member 531 may include a rotating member 531a and a guide member 531b. The transmission member 532 may include a first transmission member 532a and a second transmission member 532b. The rotating member 531a may be a ratchet wheel, and the guide member 531b may be a screw. The first transmission member 532a may be a ratchet bar, and the second transmission member 532b may be a gear rod. The ratchet bar and the gear rod are connected with a preset angle, and the gear rod and the transmission part 3 may be connected in parallel at the drive part 4. The housing 1 may be provided with a thread structure to fit with the screw. When the ratchet wheel drives the screw to rotate, the screw can move relative to the housing, to drive the gain mechanism 5 to move. When the brake part 2 is worn, the distance between the brake part 2 and the rotating part A is increased, and during braking, a displacement of the brake part 2 is increased. Therefore, a stroke of the drive part 4 driving the gear rod is increased, and the gear rod drives, by using the ratchet rod, the ratchet wheel and the screw to move, so as to drive the second main structure 52 to move along the direction close to the first main structure 51.
Such a design has advantages of a simple structure and high transmission efficiency. The ratchet wheel and the screw can fit with each other to change a transmission direction, which better meets an actual use requirement.
As shown in
Such a design can simplify a structure of the brake apparatus and improve safety.
As shown in
Such a design can help adjust a transmission ratio and improve a brake effect.
Specifically, in a possible implementation, the reducer 8 has a planetary gear set, which is a planetary gear reducer 8.
The planetary gear reducer 8 has advantages of a compact structure, a large transmission ratio, high transmission efficiency, and good impact resistance, which better meets an actual use requirement.
As shown in
Such a design can improve safety of the brake part 2 and better meet an actual use requirement.
The gain mechanism 5 can also achieve a gain for the manual drive apparatus 9, so that a deceleration of backup braking reaches 1 g, where g is a gravity acceleration, which is higher than 0.25 g specified in a regulation, thereby better meeting an actual use requirement and improving safety.
Based on the brake apparatuses in the foregoing embodiments, an embodiment of this application further provides an automobile. The automobile has a drive shaft, the drive shaft is connected to a wheel, the drive shaft is provided with a rotating part A such as a brake disk, and a brake apparatus is connected to the rotating part A. The brake apparatus may be the brake apparatus in any one of the foregoing embodiments. Because the brake apparatus has the foregoing technical effects, the automobile including the brake apparatus also has corresponding technical effects. Details are not described herein again.
The embodiments of this application provide a brake apparatus and an automobile. The brake apparatus is connected to a rotating part A. The brake apparatus includes a housing 1 connected to the rotating part A, a brake part 2, a transmission part 3, a drive part 4, a gain mechanism 5, and a compensation mechanism 53. The drive part 4 drives, by using the transmission part 3, the brake part 2 to move along a direction close to or away from the rotating part A for braking and braking release. A moving member 531 of the compensation mechanism 53 is connected to the gain mechanism 5, and a transmission member 532 is connected to the drive part 4, to drive the gain mechanism 5 to move along a direction close to the brake part 2. Such a design improves resetting efficiency of the brake part 2, and compensation is performed by using a mechanical structure, which helps simplify a structure of the brake apparatus and better meets an actual use requirement.
It should be noted that a part of the present patent application document includes content protected by the copyright. The copyright owner reserves the copyright except copies made for the patent documents or the recorded content of the patent documents in the Patent Office.
| Number | Date | Country | Kind |
|---|---|---|---|
| 202110608643.4 | Jun 2021 | CN | national |
