Brake shoe rivet press

Abstract

The brake shoe rivet press is for removing in a single operation rivets which are arranged in rows to hold a fibrous liner to the base of a brake shoe to thereby permit removal and later replacement of the liner. The press has a frame and a punch holder fixedly carried by the frame. The punch holder has a plurality of movable punches also arranged in rows and corresponding in number to the number of rivets in the brake shoe. The press includes upper and lower rams movably carried by the frame on opposite sides of the punch holder. The lower ram is provided with a support surface for positioning and supporting the brake shoe and also includes a plurality of openings arranged in rows for receiving the spent rivets. The upper ram has an operating surface, which, when the upper ram is actuated, engages the punches so as to urge them against the rivets to remove them from the brake shoe in a single operation. A hydraulic circuit is provided for controlling the movements of the upper and lower rams. In a further embodiment, the upper ram has two strokes, with a first removing rivets from a center of the arc, and a second stroke which removes all of the rivets.

Description

BACKGROUND OF THE INVENTION

When heavy duty truck shoe brake shoes become worn, it is necessary to remove and then replace the fibrous pads. This is generally accomplished by removing the rivets one or a few at a time. Generally, there are two or more rows of rivets securing the fibrous pad to the base of the brake shoe. One typical design of brake shoes has thirty-two (32) rivets, eight rows of four rivets each. Generally, it takes much time and labor including a considerable number of machine operations to remove all of the rivets.

It is known in the prior art to use manually actuated presses having a cam surface that forces a plurality of punches to remove the rivets. Such systems are deficient in several ways. First, they must be individually tailored to the particular type of brake shoe which is being repaired. Various brake shoes may have different numbers of rivets, and it is somewhat limiting for the press to operate with a fixed number of rivets. Further, the prior art presses punch all of the rivets with a single stroke. Brake shoes generally extend along an arc, and rivets near the ends of the arc tend to be deformed by the force on the center of the arc caused when the rivets are removed.

It is therefore an object of the present invention to design a brake shoe rivet press which will remove all rivets from the corresponding brake shoe in one hit or in a single operation thereby resulting in a savings in time and labor.

It is further an object of the present invention to design a press in which two strokes are used. A first stroke forces the rivets from the center of the arc, and a subsequent stroke forces all of the rivets out of the brake shoe. Also, it is an object of the present invention to disclose such a press that may be tailored to repair brake shoe having varying numbers of rivets.

SUMMARY OF THE INVENTION

One disclosed brake shoe rivet press is for removing in a single operation or hit rivets from a brake shoe having a liner or pad secured thereto by the rivets. This is accomplished by providing a frame and a punch holder fixedly carried by the frame having a plurality of punches arranged in rows matching the rows of rivets in the brake shoe. The upper and lower surfaces on the stationary punch holder are of arcuate configuration following the contour of the brake shoe.

The brake shoe rivet press further includes upper and lower movable rams, on opposite sides of the punch holder. The surfaces of the upper and lower rams are also of arcuate configuration in order to conform to the configuration of the brake shoe and to the arcuate configuration of the upper and lower surfaces provided on the punch holder. The lower ram supports the brake shoe and the upper ram activates the punches and thereby strike or remove the rivets from the brake shoe.

Due to the curvature of the brake shoe, the punch holder is provided with a plurality of openings arranged in rows, with the openings in each row having non parallel axes having generally the same center. Punches are provided in the openings and are movably carried by the punch holder. The punches in each row have the same non parallel axes as the holes and are activated by the upper movable ram to strike or remove the rivets from the brake shoe.

The brake shoe rivet press is provided with a closed hydraulic circuit having a reservoir, hydraulic pump and motor and a hydraulic cylinder for vertically adjusting or moving each of the upper and lower rams. The hydraulic cylinder for the lower ram positions the brake shoe against the arcuate lower surface of the punch holder. The vertical adjust hydraulic cylinder for the upper ram moves the arcuate operating surface towards and against the punches to operate same and thereby strike and remove the rivets from the brake shoe.

The brake shoe rivet press further includes a third or horizontal adjust hydraulic cylinder as part of the hydraulic circuit which is connected to a slide or shuttle to which the upper ram is secured. The upper ram may be provided with one or more openings in the arcuate operating surface to permit a corresponding punch in the punch holder to be received and rendered inoperative when the upper ram activates the other punches to strike corresponding rivets from the brake shoe.

The hydraulic circuit is provided with a 4-way directional control valve for each cylinder to direct the movement of the upper and lower rams.

With such a construction, the brake shoe rivet press may strike all rivets from a brake shoe in a single operation or hit to thereby permit removal and later replacement of the fibrous liner or pad.

The spent rivets fall through the openings provided in the lower ram where they are collected in a tray provided on the press beneath the lower ram. The spent rivets are later discarded.

The press includes a base upon which the frame is mounted. The hydraulic circuit, reservoir, pump and motor and other components are mounted in the interior of the base where they are available for maintenance purposes.

In one embodiment, the upper ram has a number of openings in the surface facing the punches. These openings are initially aligned with the punches at the ends of the arc of the punch holder. A first downward stroke is performed to force the upper ram against the punch holder. Since the openings in the upper ram are aligned with the punches at the ends of the arc, those punches are not forced downwardly into the brake shoe, but instead move upwardly into the openings in the upper ram. The punches near the center of the arc are forced downwardly and remove the rivets from the brake shoe. The upper ram is then moved upwardly and shifted laterally such that the openings are no longer aligned with the punches near the ends of the arc. A subsequent stroke is then made which forces all of the punches into the brake shoe to remove all of the rivets. In this way, it is assured that the force caused by removing rivets at the center of the arc does not deform the rivet openings near the ends of the arc, which could make them more difficult to remove.

Further, the upper ram may have another series of openings aligned with central punches, such that those central punches would also not be actuated. This feature allows the press to be tailored to remove rivets from brake shoes that have various number of rivets.

In a method according to the present invention, the upper ram is initially positioned such that openings in the upper ram correspond with punches near the ends of the arc. The upper ram is then brought vertically downwardly against the punch holder with the punches near the ends of the arc moving into the openings, and not being forced downwardly to remove rivets in the brake disc. The upper ram is then moved vertically upwardly, and then laterally, such that the openings are no longer aligned with punches near the ends of the arcs. The upper ram is again brought vertically downwardly and all punches are forced into the brake disc to remove the rivets.

The press has the optional feature of moving the upper ram such that additional openings may be aligned with other punches. This allows the tailoring of the press to remove varying numbers of rivets. As an example, brake discs are typically known that have either 32 or 24 rivets. If it is desired to repair a brake disc with 24 rivets, the additional openings are aligned with punches which will not correspond to rivets in the particular brake shoe.

Electrical controls and circuitry are located in an electrical panel provided at one side of the base of the press for providing the electrical program for the press.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a fragmentary elevational view of the brake shoe rivet press.

FIG. 2 is a fragmentary right side view, partly in section, of the press.

FIG. 3 is an enlarged fragmentary elevational view of the punch holder forming part of the press which is fragmentarily shown, with the upper ram out of engagement with the punches.

FIG. 4 is a view similar to FIG. 3 but illustrating the upper ram of the press in engagement with the punches so as to displace or remove the rivet from the brake shoe.

FIG. 5 is a sectional view through the punch holder and lower ram of the press taken generally on the line 5--5 of FIG. 3.

FIG. 6 is a sectional view through the punch holder and lower ram taken generally on the line 6--6 of FIG. 4.

FIG. 7 is a sectional view taken generally on the line 7--7 of FIG. 3 and illustrating the spring bias locating pin for centering the brake shoe in proper position on the support surface of the lower ram.

FIG. 8 is a diagram of the hydraulic circuit, including the hydraulic cylinders for the brake shoe rivet press.

FIG. 9 is a base of brake shoe illustrating, as an example, two rows of rivet holes.

FIG. 10 is a largely schematic side view of a second embodiment brake shoe rivet press.

FIG. 11 is a front view, again largely schematic, of the press illustrated in FIG. 10.

FIG. 12 is a largely schematic view of a ram surface of an upper ram according to the second embodiment of the invention.

FIG. 13 is a detailed view of the mounting structure for punches in the punch holder.

DESCRIPTION OF THE PREFERRED EMBODIMENT OF THE INVENTION

The brake shoe rivet press or apparatus 10 includes a base or housing 12 and a frame 14 suitable mounted on the base 12. The base 12 is a metal enclosure consisting of tubular elements 16 and sheet metal panels 18 around the four sides of the base 12. The back or rear panel of the base 12 is removable to permit access to the interior thereof where the hydraulic components are stored as will hereinafter be enumerated. An electrical panel 20 is provided at one side of the base 12 for mounting the electrical components for controlling the hydraulic operations of the press 10.

A base plate 30 is mounted on the top of the base 12 and is appropriately secured thereto by suitable fastening devices 32. Plate 30 is provided with a centrally located opening 34 for a purpose to be hereinafter indicated.

The frame 14 includes side members 40 and 42 and a cross member 44. The members 40 and 42 are spaced apart and are provided with flanges 45 which are secured to the top plate 30. Corner elements 46 and 48 are appropriately secured to the cross member 44 by bolting or otherwise. The corner elements 46, 48 are secured to the frame 14 and provide support for the punch holder 50. The punch holder 50 has a pair of laterally extending flanges 52, an inner arcuate surface 54 and an outer arcuate surface 56 matching or following the arcuate configuration of the truck brake shoe 64. The punch holder 50 is secured to the corner supports 46, 48 by the bolts 60.

The punch holder 50 has a plurality of parallel rows of openings 70 provided therein. While the rows of openings are parallel to one another as shown in FIGS. 5-7, the openings 70 in each row are not parallel as noted in FIGS. 1, 3 and 4. Each opening 70 is elongated and has an axis which extends through the center "R". The axes of the openings 70 in each row intersect "R". Each opening 70 is provided with a tubular sleeve 72 fixedly carried by the punch holder 50. The sleeve or element 70 has a height which is less than the height of the punch holder 50 as illustrated in FIGS. 6 and 7.

Located in each punch hole sleeve or element 72 is a reciprocally movable punch 74 having an enlarged head 76 at the upper end thereof. The punch 74 has a length greater than the length or height of the punch holder 50 as noted in FIGS. 5 and 6. Each punch 74 has a spring 78 interposed between the top surface 79 of the tubular element 72 and the head 76 provided on the punch 74. The opposite end of the punch 74 has a piercing, striking or punching element 80 having an outside diameter which is less than the inside diameter of the tubular element or sleeve 72. The piercing or punching element 80 is designed to strike the corresponding rivet in the truck brake shoe and to remove it therefrom.

Referring to FIG. 9, the truck brake shoe 64 has a metal base 66, a fibrous liner 68 (see FIG. 5), a pair of upstanding flanges 84 and two parallel rows of openings 86 for the rivets 88 (FIGS. 5 and 6) which secure the fibrous liner 68 to the brake shoe base 66.

While FIG. 9 illustrates a brake shoe having a pair of parallel rows of openings 86, each row having 10 openings therein, it should be understood that many truck brake shoes contain a different number of rivets. As an example, one common truck brake shoe utilizes 32 rivets, there being 8 rows of rivets of 4 each. It should be appreciated that a press or apparatus designed for a 32 rivet brake shoe may also be used, as an example, with a brake shoe having 28 rivets or even fewer rivets.

The brake shoe press 10 further includes upper and lower movable rams 90 and 110 respectively. The upper ram 90 is made from four steel sections or elements 92, 94, 96 and 98. The elements 92-98 are bolted to a horizontal slide 100. It has been found that it is easier to machine the upper ram 90 if the sections are made in small elements bolted to the slide 100 rather than having to machine one large piece of metal or steel. The upper ram 90 is movable horizontally, in the direction of arrows "A", and also vertically by hydraulic cylinders to be subsequently described.

The upper ram 90 is provided with an arcuate actuating surface 102 having the center "R" (FIG. 3) so that the punches 74 may be struck simultaneously as the vertical upper ram 90 is lowered as shown in FIG. 4.

The lower ram 110 is located below the stationary or fixed punch holder 50. The ram 110 has an arcuate support surface 112 generally conforming to the configuration of the brake shoe 64 and to the arcuate configuration of the upper and lower surfaces 54, 56 provided on the punch holder 50. The lower ram 110 supports the brake shoe in the proper position thereon so that the punches 74, when actuated by the upper ram 90, strike the rivets 88 from the truck brake shoe 64 in a single pass or operation.

The lower ram 110 is also provided with rows of openings 114 corresponding in number to the number of openings provided in the punch holder 50. The opening 114 have the same axes as the openings 70 provided in the punch holder 50. The openings 114 extend through the ram 110 so that the spent or stricken rivets 88 may drop by gravity through the opening 114 provided in the ram 110 to a collection area or zone 116 provided at the bottom of the ram 110. As an example, a collection tray may be provided for collecting the spent rivets 88 from the brake shoe 64.

The brake shoe rivet press 10 is provided with a closed hydraulic circuit 120 having a tank or reservoir 122, a hydraulic pump 124 driven by a motor 126 and three hydraulic cylinders 130, 132 and 134. Cylinder 130 is connected to the upper slide 100 and, when actuated, moves the slide 100 and the upper ram 90 horizontally. Thus, cylinder 130 is sometimes referred to as a horizontal adjust cylinder.

Slide 100 also carries the upper ram 90 and means provided for providing a vertical adjustment thereto. This includes hydraulic cylinder 132 which is sometimes referred to as the upper ram vertical adjust cylinder. Cylinder 134 includes a rod 138 which extends through the opening 34 in plate 30 and is connected to the lower ram 110. Cylinder 134 is designed to provide a vertical adjustment for the lower ram 110 in order to bring the centered brake shoe into contact with the stationary punch holder 50.

Further describing the hydraulic circuit 120, each hydraulic cylinder 130, 132 and 134 is connected by a 4-way valve to the reservoir 122 and the hydraulic pump 124. The upper ram cylinder 130 is connected by hydraulic lines 140 and 142 to the 4-way valve 144. Four-way valve 144 is connected to the hydraulic pump 124 by line or conduit 146 and to the reservoir 122 by line 148.

The horizontal slide cylinder 130 for the upper ram 90 is connected by conduits or lines 150 and 152 to the 4-way directional control valve 154. The last mentioned valve 154 is connected by conduits 156 and 158 to the hydraulic pump 124 and the reservoir 122 respectively.

Finally, the lower ram cylinder 134 is connected by conduits or lines 160 and 162 to the 4-way directional control valve 164. This last mentioned valve is connected by lines or conduits 166 and 168 to the hydraulic pump 124 and to the reservoir 122 respectively.

An electrical control panel 20 is provided with appropriate control elements including a starter, fuses, transformers, terminal blocks, a fusible disconnect and a General Electric Series One Programable Controller for controlling the operation of the press 10 and the operating components forming part of the hydraulic circuit 120.

In operation, it is necessary to have the upper ram 90 in a raised position out of contact with the punches 74 carried by the punch holder 50. The lower ram cylinder 134 is in a lower position and the brake shoe 64 is placed on the support surface 112 of the lower ram 110. It is important that the brake shoe be appropriately centered or placed on the lower ram 110 so that the punches 74 will be aligned with the rivets 88 provided in the brake shoe.

In order to center the brake shoe, the punch holder 50 is provided with a spring bias locating device 170 which includes a locating pin or element 172 and a spring 174 as shown in FIG. 7. The locating pin 172 is designed to be received within an opening or recess provided in the base 66 of the brake shoe 64 as shown in FIG. 7. The spring 174 has one each biasing the locating pin 172 towards the brake shoe with the other end of the spring 174 located in a recess 175 provided in the center support 176 of the punch holder 50.

Once the truck brake shoe has been properly positioned on the movable lower ram 110, and the lower vertical adjust cylinder 134 is actuated so as to raise the lower ram 110 and bring the brake shoe into centering location with the punch holder 50 as shown in FIGS. 4 and 6. Thereafter, it is necessary to adjust the horizontal slide 100 so as to properly locate the upper ram 90 with respect to the punch holder 50. Once this has been accomplished, it is necessary to vertically adjust the upper ram 90 and to urge the operating surface 102 provided thereon against the punches 74 as shown in FIGS. 4 and 6 by activating the vertical adjust cylinder 132. This urges the punching elements 80 into the truck brake shoe 64 to strike the rows of rivets 88 therefrom. This is accomplished in a single pass, hit or strike operation, thereby resulting in a considerable savings of time and labor.

Once the rivets have been removed, it is necessary to open the press 10 by raising the upper ram 90 by reversing the flow of the hydraulic fluid in the cylinder 132, lowering the lower ram 110 by reversing the hydraulic fluid directed to the cylinder 134 and thereafter removing the worn fibrous liner 68 and the base 66 of the truck brake shoe 84 from the lower ram 110. It takes only 5 to 8 seconds to accomplish the striking of the rivets from a brake shoe.

Thus, the upper and lower rams each include a hydraulic cylinder for adjusting the position of the corresponding ram with respect to the punch holder to permit loading and unloading of the brake shoe and the liner from the press. In addition, the upper ram 90 also includes a hydraulic cylinder 130 for adjusting the horizontal position thereof with respect to the punch holder 50. The upper ram 90 may be provided with one or more holes, not shown, in the operating surface 102 which receive the corresponding punch or punches in the punch holder 50 that are not to be engaged or operated when the upper ram is activated and moved from the position shown in FIG. 3 to the position shown in FIG. 4.

A second embodiment brake shoe rivet press 200 is illustrated in FIGS. 10-13. Frame 202 mounts upper ram assembly 206 having ram 208 above lower ram 110. Punch holder 210 is mounted beneath upper ram 208. Cylinder 132 acts to move upper ram assembly 206 into contact with punch holder 210 to force the punches received in punch holder 210 into the brake shoe to remove rivets.

Upper ram assembly 206 includes first motor 212 which moves the entire upper ram assembly 206 along an axis extending right to left as shown in this figure. The actual movement need not be great, and may actually be less than an inch. A second motor 214 moves upper ram 208 relative to first motor 212.

First motor 212 moves the entire upper ram assembly 206 between two positions on each cycle of press 200. Motor 212 first moves upper ram 208 to a position where openings in a ram actuating surface 215 correspond with the punches near the ends of the arc of punch holder 210. Cylinder 132 then forces upper ram 208 down against punch holder 210 to force the punches near the center portion of the arc into rivets in a brake disc to remove the rivets. It is preferable that two rows of punches near each end of the arc are not actuated on the first stroke. As upper ram 208 contacts punch holder 210, the punches in punch holder 210 move into the openings in upper ram 208 and are not forced downwardly.

Motor 212 then moves upper ram 208 to a position where the openings do not align with any of the punches in punch holder 210. Cylinder 132 again moves upper ram 208 downwardly and all punches are forced into rivets in a brake shoe, removing rivets.

Second motor 214 allows surface 208 to be moved to tailor punch press 200 to remove various numbers of rivets from a brake shoe.

FIG. 11 is an end view of press 200 showing motors 212 and 214 to move upper ram assembly 206 relative to punch holder 210. As has been explained above, a brake shoe is positioned between lower ram 110 and punch holder 210, and upper ram assembly 206 forces punches from punch holder 210 into rivets in the brake disc to remove them.

FIG. 12 is a largely schematic view of approximately one-half of actuating surface 215 of upper ram 208. A plurality of large openings 218 are formed generally towards the center of the arc of surface 215, and are selectively aligned with punches to control the number of rivets press 200 removes.

Openings 220 and 222 are spaced near the ends of the arc to correspond to punches which would not be actuated during the first downward stroke of upper ram 208. Note that opening 220 corresponds with a space near the inner portion of the arc of surface 215 which is not aligned with opening 218. Opening 222 is at a position aligned with opening 218. When a brake shoe having rivets to each of the punches in punch holder 210 is being repaired, then the surface immediately to the left of opening 218 is aligned with the punches in punch holder 210 which correspond to the portion of the arc where opening 218 is located. Opening 220 is initially placed above the punches near the ends of the arc. Upper ram 208 is then brought vertically downwardly. The punches near the ends of the arc move into opening 220 and are not actuated on this first stroke. Upper ram 208 is then moved vertically upwardly. Surface 215 is then moved such that the solid surface to the left of opening 220 is now above the punches near the ends of the arc. Upper ram 208 is then moved vertically downwardly and all punches are actuated to remove rivets.

Should it be desired to repair a brake shoe having a lesser number of rivets, then opening 208 is moved above the punches which are not to be actuated. Initially, opening 222 is aligned with the punches near the ends of the arc of surface 215. Upper ram 208 is brought vertically downwardly with the punches that are not to be actuated moving into opening 218 and the punches near the ends of the arc moving into opening 222. Upper ram 208 is moved vertically upwardly and surface 215 is moved such that the solid surface between openings 222 and 220 is above the punches near the ends of the arc. Opening 218, which extends for a distance approximately twice as long as openings 220 or 222, would still be above the punches which are not to be actuated at all. Upper ram 208 is brought vertically downwardly again and opening 218 receives the punches which are not to be actuated. The surface between openings 220 and 222 now forces the punches near the ends of the arc into the brake disc. Four groups of opening 218, 220, 222 are illustrated, and each corresponds to separate rows of punches.

In this way, it is ensured that the removal of the rivets near the center of a brake disc does not deform, or prevent the removal of the rivets near the ends of the arc.

FIG. 13 discloses punch holder 210 having punch opening 224 for mounting punches in punch holder 210. Punches 226 and 228 are received in plate 230. One punch, as an example 228, would typically be moved into either opening 220 and 222 as shown in FIG. 12. The other punch, in this example punch 226 would move into a corresponding one of the two openings directly to the right of opening 222. Springs 232 and 234 ensure that plate 230 is forced into upper ram 208 with a sufficient force. Plate 230 may be forced downwardly by upper ram 208, but should an opening be aligned with punches 226, 228 they will move into those openings rather than being forced downwardly into a brake disc.

Preferred embodiments of the present invention have been disclosed, however, a worker of ordinary skill in the art would recognize that certain modifications would come within the scope of this invention. Thus, the following claims should be studied in order to determine the true scope and content of the present invention.

Claims

1. A brake shoe rivet press for removing rivets which hold a liner to the base of a brake shoe to thereby permit removal and later replacement of the liner thereon, comprising:

a frame;

a punch holder fixedly carried by said frame and having a plurality of movable punches;

upper and lower rams movably carried by said frame on opposite sides of said punch holder;

said lower ram having a support surface for positioning and supporting the brake shoe;

said upper ram having an operating surface to engage said punches and urge them against the rivets to remove them from the brake shoe; and

said upper ram having at least one opening in said operation surface to receive and thereby permit a corresponding punch or punches not to be engaged when said upper ram is activated.

2. A brake shoe rivet press as recited in claim 1, wherein said upper ram operating surface having a plurality of said openings selectively alignable with selected ones of said punches such that said punches are not urged into rivets when said upper ram engages said punches.

3. A brake shoe rivet press as recited in claim 2, wherein said operating surface extending along an arc, and said openings being positioned near the ends of the are such that said punches near the ends of the arc are not actuated with the remainder of the punches.

4. A brake shoe rivet press as recited in claim 3, wherein said operating surface having additional openings received more towards the center of said arc, said additional openings extending parallel to the center axes of said arc for a greater distance than said openings near the ends of said arc, said additional openings being selectively aligned with whole rows of punches such that those punches will not be actuated, and being moved to that position should a brake disc having fewer rivets be placed within the press.

5. A brake shoe rivet press as recited in claim 4, wherein said operating surface is moved by two motors to control the position of the openings near the ends of the arc and the additional openings.

6. A brake shoe rivet press as recited in claim 5, wherein a first motor moves an entire upper ram assembly to properly position the openings near the ends of the arc, and a second motor moves only the upper ram portion having the operating surface to ensure that the additional openings are aligned with punches.

7. A press as recited in claim 6, wherein there are twice as many openings near the end of the arc as there are additional openings near the center of the arc.